This disclosure relates to isolation devices such as isolators and decouplers, and in particular to isolation devices that are used on an accessory drive shaft on a vehicular engine where damping of the isolation device is required.
Isolation devices such as isolators (with little or no overrunning capability) and decouplers (with overrunning capability via a one-way clutch) are known devices that are installed on accessory drive shafts on vehicular engines for reducing the transmission of torsional vibrations from the crankshaft of the engine to the accessory driven by the crankshaft through an accessory drive belt. It is also known to install isolation devices on the crankshaft itself to reduce the transmission of torsional vibrations into the accessory drive belt itself. It is known that certain accessories, such as the alternator, can cause an isolation device to go into resonance during operation, and it has been found that damping is advantageous in order to inhibit this from occurring. However, further improvements in the performance of isolation devices would be beneficial.
In an aspect, an isolation device is provided for engagement between an endless drive member for an engine and a shaft of a component in operative engagement with the endless drive member. The isolation device includes a hub, a pulley, an isolation spring and a damping member. The hub is mountable to the shaft of the component. The pulley is rotatable relative to the hub and positioned for engagement with the endless drive member. The isolation spring is a helical torsion spring that is positioned to transfer torque along a torque path between the hub and the pulley. The isolation spring has a first spring end positioned to engage a first spring end engagement feature along the torque path, a second spring end positioned to engage a first spring end engagement feature along the torque path, and a plurality of helical coils between the first and second spring ends. The damping member is fixed rotationally relative to one of the hub and the pulley and is engageable frictionally with the other of the hub and the pulley and is positioned radially between the isolation spring and the other of the hub and the pulley. The damping member has a first angular end and a second angular end and has a selected angular length between the first and second angular ends. Torque transmission through the isolation spring below a selected non-zero torque, irrespective of hub load on the pulley, drives a change in radius of the helical coils that is sufficiently small that the isolation spring avoids applying a radial force to press the damping member against said other of the hub and the pulley. Torque transmission through the isolation spring above the selected non-zero torque, irrespective of hub load on the pulley, drives a change in radius of the helical coils that is sufficiently large that the isolation spring applies a radial force to press the damping member against said other of the hub and the pulley so as to generate frictional damping. As torque transmission through the isolation spring increases, irrespective of hub load on the pulley, beyond the selected non-zero torque, the radial force to press the damping member against said other of the hub and the pulley increases, so as to generate increasing frictional damping.
In another aspect, a method is provided for operating an isolation device between an endless drive member for an engine and a shaft of a component in operative engagement with the endless drive member, wherein the isolation device includes a hub, a pulley, an isolation spring and a damping member a damping member that is fixed rotationally relative to one of the hub and the pulley and is engageable frictionally with the other of the hub and the pulley, the method comprising:
mounting the hub to the shaft of the component;
engaging the pulley with the endless drive member;
transmitting torque between the hub and the pulley through the isolation spring;
wherein torque transmission through the isolation spring below a selected non-zero torque, irrespective of hub load on the pulley, drives the isolation spring to move but to avoid pressing the damping member against said other of the hub and the pulley, and
wherein torque transmission through the isolation spring above the selected non-zero torque, irrespective of hub load on the pulley, drives the isolation spring to press the damping member against said other of the hub and the pulley so as to generate frictional damping,
wherein, as torque transmission through the isolation spring increases, irrespective of hub load on the pulley, beyond the selected non-zero torque, a force with which the isolation spring presses the damping member against said other of the hub and the pulley increases, so as to generate increasing frictional damping.
The foregoing and other aspects will now be described by way of example only with reference to the attached drawings, in which:
Reference is made to
The isolation device 20 permits the transfer of torque from the belt 14 to the alternator 16a, while isolating the alternator from torsional vibrations that are transmitted into the belt 14 from the crankshaft 12. The isolation device 20 provides damping that is dependent on the amount of torque being transferred between the belt 14 and the shaft 15 and that is very low or substantially zero for torques below a selected torque value.
The isolation device 20 is shown in perspective view in
Reference is made to
The hub 22 is mountable to the accessory shaft (e.g. the alternator shaft 15a in
The pulley 24 is rotatable relative to the hub 22. The pulley 24 has an outer surface 40 which is configured for engagement with the belt 14. The outer surface 40 is shown as having grooves 42. The belt 14 may thus be a multiple-V belt. It will be understood however, that the outer surface 40 of the pulley 24 may have any other suitable configuration and the belt 14 need not be a multiple-V belt. For example, the pulley 24 could have a single groove and the belt 14 could be a single V belt, or the pulley 24 may have a generally flat portion for engaging a flat belt 14. The pulley 24 further includes an inner surface 43 which is described further below. The pulley 24 may be made from any suitable material, such as a steel, or aluminum, or in some cases a polymeric material, such as certain types of nylon, phenolic or other materials.
The first bearing member 26 rotatably supports the pulley 24 on the hub 22 at a first (proximal) axial end 44 of the pulley 24. The first bearing member 26 may be a bearing (e.g. a ball bearing) or a bushing.
The second bearing member 27 also rotatably supports the pulley 24 on the hub 22, but at a second (distal) axial end 45 of the pulley 24. In the example shown the second bearing member is made up of bushing projections that extend out from the damping member 32.
The isolation spring 28 is provided to accommodate oscillations in the speed of the belt 14 relative to the alternator shaft 15a, which result from torsional vibrations. The isolation spring 28 in the embodiment shown is a helical torsion spring that has a first helical end 50 that is held in an annular slot 51 (
The isolation spring 28 may be made from any suitable material, such as a suitable spring steel. The isolation spring 28 may have any suitable cross-sectional shape. In the figures, the isolation spring 28 is shown as having a generally rectangular cross-sectional shape, which provides it with a relatively high torsional resistance (i.e. spring rate) for a given occupied volume. However, a suitable spring rate may be obtained with other cross-sectional shapes, such as a circular cross-sectional shape or a square cross-sectional shape.
The one-way clutch 31 may be any suitable type of one-way clutch such as a wrap spring clutch. For readability the one-way clutch 31 may be referred to herein as the ‘wrap spring clutch 31’, but it will be understood that the one-way clutch 31 could be any other suitable type of one-way clutch.
When actuated, the wrap spring clutch 31 expands radially to engage the inner surface 43 in order to couple the pulley 24 and hub 22 together.
The wrap spring clutch 31 has a first end 60 that is engaged in a slot in the carrier 30 so as to fixedly connect the first end 60 to the carrier 30 in engagement with a radially-extending clutch drive wall 62 on the carrier 30. The wrap spring clutch 31 has a second end 64 that may be free floating, and has a plurality of coils 66 between the first 60 and second ends 64.
The carrier 30 may be made from any suitable material such as, for example, a suitable nylon or the like. The carrier provides an operative connection between the isolation spring 28 and the wrap spring clutch 31 for torque transmission therebetween, as is known in the art.
When a torque is applied from the belt 14 to the pulley 24 to drive the pulley 24 at a speed that is faster than that of the shaft 15, friction between the inner surface 43 of the pulley 24 and the coils of the wrap spring clutch 31 drives at least one of the coils of the wrap spring clutch 31 at least some angle in a first rotational direction about the axis A, relative to the first end 60 of the wrap spring clutch 31. The relative movement between the one or more coils driven by the pulley 24 relative to the first end 50 causes the clutch spring to expand radially, which further strengthens the grip between the coils of the wrap spring clutch 31 and the inner surface 43 of the pulley 24. As a result, the first end 60 of the wrap spring clutch 31 transmits the torque from the pulley to the carrier 30. The carrier 30 transmits the torque into the isolation spring 28. The isolation spring 28 transmits torque from the carrier 30 into the hub 22. As a result, the hub 22 is brought up to the speed of the pulley 24. Thus, when the pulley 24 rotates faster than the hub 22, the wrap spring clutch 31 operatively connects the pulley 24 to the carrier 30 and therefore to the hub 22.
Torque transfer through the isolation spring 28 drives a change in radius of the helical coils 58. In the example shown, the isolation spring 28 expands radially during torque transfer therethrough.
As shown in
The damping member 32 is fixed rotationally relative to one of the hub 22 and the pulley 24 and is engageable frictionally with the other of the hub 22 and the pulley 24, and is positioned radially between the isolation spring 28 and said other of the hub 22 and the pulley 24. In the example shown, the damping member 32 is positioned radially between the isolation spring 28 and the pulley 24, and is fixed rotationally relative to the hub 22. More specifically, the damping member 32 sits in a window 33 in an outer wall 99 of the hub 22 that in part defines the slot 51.
The damping member 32 has a first angular end 70 and a second angular end 72 and has a selected angular length LD between the first and second angular ends 70 and 72, as shown in
Markers on the pulley 24 and hub 22 are shown at M1 and M2, respectively, so that the relative rotational positions of the pulley 24 and hub 22 can be seen in
Based on the above the position of the damping member 32 relative to the first spring end 50 of the isolation spring 28 determines the amount of torque that is transferred between the pulley 24 and the hub 22 before any damping occurs through the damping member 32. It has been found that the initial contact of the isolation spring 28 with the wall of the slot of the hub 22 occurs at 118 degrees from the first end 50 of the isolation spring 28, or alternatively worded, from the first spring end engagement feature 52. The wall of the slot 51 in the hub 22 is shown at 99. In the embodiment in which the damping member 32 has a length of 84 degrees, as long as the damping member 32 is positioned with its centre between 90 and 160 degrees, engagement of the isolation spring 28 with the damping member 32 will occur at 118 degrees from the first spring end 50. If the damping member 32 is positioned with its centre greater than 160 degrees from the first spring end 50, then the first end 70 of the damping member 32 is positioned farther than 118 degrees from the first spring end 50. Accordingly, the isolation spring 28 will engage the wall of the hub 22 and some portion of the isolation spring 28 will engage the first end 70 of the damping member 32. However, because some portion of the isolation spring is also engaged with the wall of the hub 22, the force of engagement of the isolation spring 28 on the damping member 32 is lower than if the damping member 32 were positioned within 118 degrees of the first spring end 50. As the damping member 32 is positioned farther and farther from the first end 50 of the spring 28, the force on the damping member initially applied by the spring 28 is lower and lower. The force on the damping member 32 is directly related to the friction force (i.e. the damping force) that is present between the damping member 32 and the pulley surface. Accordingly, the position of the damping member 32 directly controls the damping force that is generated between the pulley 24 and the hub 22.
Reference is made to
As can be seen, if we take point on the isolation spring 180 degrees away from the first spring end 50, a force FR will be applied on the first spring end 50 and a force FR will be applied on the portion of the spring 28 shown. In
2FRcos28=FN1.
Therefore,
In
2FRcos(a−132)=FN2.
Using the formula above relating to FR in
As will be understood from this last relationship, when a=160 degrees, FN2=FN1. When a is greater than 160 degrees but less than or equal to 220 degrees, FN2 is less than FN1.
It is important to note that, damping results in a reduction in the amount of isolation that occurs between the pulley 24 and the hub 22, since torque is being transferred directly between the pulley and hub without going through the isolation spring. The amount of damping that is needed in an isolation device varies significantly with the specifics of the engine to which the isolation device 20 is being used. It is beneficial to avoid a situation where an engine is overdamped, and therefore does not have enough isolation as would be desired.
The distance between the upper curve and the lower curve in each of
It will be understood that, while the isolation device 20 may be a decoupler, it could alternatively be an isolator, that lacks a one-way clutch. Furthermore, while the one-way clutch shown is a wrap spring clutch, it could alternatively be any other type of one way clutch such as a roller clutch. In the embodiment shown, the wrap spring clutch 31 is radially outside the isolation spring 28, however, in alternative embodiments it could be radially inside the isolation spring 28.
While it has been shown for the isolation spring 28 to expand radially against the damping member during torque transfer, it is alternatively possible to provide an embodiment in which the isolation spring contracts radially during torque transfer, and wherein the damping member is positioned inside of the isolation spring 28. In such an embodiment, the isolation spring 28 preferably includes spring tangs that engage apertures in the hub and the carrier.
Reference is made to
In some embodiments, the method further includes providing a one-way clutch that permits rotation of one of the pulley and the hub relative to the other of the pulley and the hub in a first rotational direction but prevents rotation of said one of the pulley and the hub relative to said other of the pulley and the hub in the first rotational direction. In some further embodiments, the one-way clutch is radially outside of the isolation spring.
While the above description constitutes a plurality of embodiments of the present invention, it will be appreciated that the present invention is susceptible to further modification and change without departing from the fair meaning of the accompanying claims.
This application claims priority to U.S. Provisional Patent Application No. 62/477,430 filed Mar. 28, 2017, the contents of which are incorporated herein in their entirety.
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