In some hydrocarbon recovery systems, electronics and/or other sensitive hardware may be included in a drill string. In some cases, a drill string may be exposed to both repetitive vibrations comprising a relatively consistent frequency and vibratory shocks that may not be repetitive. Each of the repetitive vibrations and shock vibrations may damage and/or otherwise interfere with operation of the electronics, such as, but not limited to, measurement while drilling (MWD) devices and/or logging while drilling (LWD) devices, and/or any other vibration sensitive device of a drill string. While some electronic devices are packaged in vibration resistant housings, in some cases the vibration resistant housings are not capable of protecting the electronic devices against both the repetitive and shock vibrations. In some cases, active vibration isolation systems are provided to isolate the electronics from harmful vibration but the active vibration isolation systems are expensive.
In some embodiments of the disclosure, an isolator is disclosed as comprising a force input component, a force output component, a first shear unit connected between the force input component, and a second shear unit connected between the force output component, wherein the first shear unit and the second shear unit are connected in series with each other along a force path between the force input component and the force output component.
In other embodiments of the disclosure, a hydrocarbon recovery system is disclosed as comprising a first isolated mass, a first excitation force source component, and a first isolator disposed between the first isolated mass and the first excitation force source component. The first isolator is disclosed as comprising a force input component, a force output component, a first shear unit connected between the force input component and the force output component, and a second shear unit connected between the force input component and the force output component, wherein the first shear unit and the second shear unit are connected in series with each other along a force path between the force input component and the force output component.
In yet other embodiments of the disclosure, a method of isolating a component of a device is disclosed as comprising selecting an excitation frequency associated with operation of a first excitation force source component, providing a spring mass system comprising a first isolated mass and an isolator, the spring mass system comprising a natural frequency less than the selected excitation frequency, and disposing the isolator between the isolated mass and the first excitation force source component.
For a more complete understanding of the present disclosure and the advantages thereof, reference is now made to the following brief description, taken in connection with the accompanying drawings and detailed description:
In some cases, it may be desirable to provide a passive isolator for a drill string that protects electronics and/or other sensitive equipment form repetitive vibrations and/or shock vibrations. It may be desirable to provide an isolator configured to axially isolate the above-described vibration sensitive components from vibrations over a large frequency range. In some cases, an isolator may be tuned and/or otherwise configured to isolate the vibration sensitive component from frequencies as low as about 1 Hz to about 50 Hz, about 5 Hz to about 25 Hz, about 10 Hz to about 20 Hz, or about 15 Hz. In some embodiments, even though an isolator is configured to effectively isolate the above-described relatively low frequencies, the same isolators may also effectively isolate the vibration sensitive components from frequencies much higher, such as hundreds and/or even thousands of Hertz. In other words, an isolator configured to protect vibration sensitive components from low frequency vibrations may also protect vibration sensitive components from high frequency vibrations. In some embodiments of the disclosure, systems and methods are disclosed that comprise providing an isolator comprising a passive and relatively soft (i.e. relatively long settling time) spring-mass system configured to have a natural frequency less than 0.7 times a selected anticipated excitation frequency. In some embodiments, the above-described isolator may comprise two or more axial displacement elements, each of which provide force transmission paths in series with each other and each of which are axially movable to selectively alter an overall length of the isolator in response to a vibratory and/or shock input to the isolator.
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In some cases, the hydrocarbon recovery system 100 further comprises drilling fluid 124 which may comprise a water-based mud, an oil-based mud, a gaseous drilling fluid, water, gas and/or any other suitable fluid for maintaining bore pressure and/or removing cuttings from the area surrounding the drill bit 106. Some drilling fluid 124 may be stored in a pit 126 and a pump 128 may deliver the drilling fluid 124 to the interior of the drill string 102 via a port in the rotary swivel 122, causing the drilling fluid 124 to flow downwardly through the drill string 102 as indicated by directional arrow 130. The drilling fluid 124 may pass through an annular space between the electronics casing 113 and each of the pulser helix 111, the isolator 200, and/or the electronic components 112 prior to exiting the UBHO sub 108. After exiting the UBHO sub 108, the drilling fluid 124 may exit the drill string 102 via ports in the drill bit 106 and circulate upwardly through the annulus region between the outside of the drill string 102 and the wall of the borehole 104 as indicated by directional arrows 132. The drilling fluid 124 may lubricate the drill bit 106, carry cuttings from the formation up to the surface as it is returned to the pit 126 for recirculation, and create a mudcake layer (e.g., filter cake) on the walls of the borehole 104. In some embodiments, the hydrocarbon recovery system 100 may further comprise an agitator and/or any other vibratory device configured to vibrate, shake, and/or otherwise change a position of an end of the drill string 102 and/or any other component of the drill string 102 relative to the wall of the borehole 104. In some cases, operation of an agitator may generate oscillatory movement of selected portions of the drill string 102 so that the drill string 102 is less likely to become hung or otherwise prevented from advancement into and/or out of the borehole 104. In some embodiments, low frequency oscillations of the agitator may have values of about 5 Hz to about 100 Hz.
The hydrocarbon recovery system 100 further comprises a communications relay 134 and a logging and control processor 136. The communications relay 134 may receive information and/or data from sensors, transmitters, and/or receivers located within the electronic components 112 and/or other communicating devices. The information may be received by the communications relay 134 via a wired communication path through the drill string 102 and/or via a wireless communication path. The communications relay 134 may transmit the received information and/or data to the logging and control processor 134 and the communications relay 134 may receive data and/or information from the logging and control processor 136. Upon receiving the data and/or information, the communications relay 134 may forward the data and/or information to the appropriate sensor(s), transmitter(s), and/or receiver(s) of the electronic components 112 and/or other communicating devices. The electronic components 112 may comprise measuring while drilling (MWD) and/or logging while drilling (LWD) devices and the electronic components 112 may be provided in multiple tools or subs and/or a single tool and/or sub. In alternative embodiments, different conveyance types including, for example, coiled tubing, wireline, wired drill pipe, and/or any other suitable conveyance type may be utilized.
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Assembly of the upper portion 268 comprises sliding upper mandrel 216′ into the upper sleeve 206 and mating an internal threaded interface of the upper sleeve 206 to an external threaded interface of the upper joint ring 220′. In some embodiments, the interior of the upper sleeve 206 may be prepared with adhesive and/or other axially locking elements for interfacing with and axially retaining an outer wall of the shear elements 248 of the upper mandrel 216′ to the interior surface of the upper sleeve 206. Next, the interior threaded interface 244 of the upper adapter interface 214′ may be mated with the threaded interfaced 252 of the upper mandrel 216′. The upper portion 268 may be secured to the central portion 266 by inserting the upper locking nut 222′ into the upper adapter 204 and by mating the upper locking nut 222′ to the exterior threaded interface 246 of the upper adapter interface 214′.
Assembly of the lower portion 270 comprises sliding lower mandrel 216″ into the lower sleeve 210 and mating an internal threaded interface of the lower sleeve 210 to an external threaded interface of the lower joint ring 220″. In some embodiments, the interior of the lower sleeve 210 may be prepared with adhesive and/or other axially locking elements for interfacing with and axially retaining an outer wall of the shear elements 248 of the lower mandrel 216″ to the interior surface of the lower sleeve 210. Next, the interior threaded interface 244 of the lower adapter interface 214″ may be mated with the threaded interfaced 252 of the lower mandrel 216″. The lower portion 270 may be secured to the central portion 266 by inserting the lower locking nut 222″ into the lower adapter 212 and by mating the lower locking nut 222″ to the exterior threaded interface 246 of the lower adapter interface 214″.
In operation, the isolator 200 when coupled with a mass to be isolated (i.e. electronic components 112 and/or more generally an isolated mass) provides a relatively soft (relatively long settling time) spring mass system that operates to isolate the electronic components 112 from selected frequencies of vibrational perturbations. While in some embodiments, the isolated mass (i.e. the electronic components 112) may weigh about 150 pounds, in alternative embodiments, the electronic components 112 and/or any other components that together comprise a mass to be isolated by the isolator 200 may comprise any other suitable weight. Each of the In particular, the isolator 200 receives perturbing axial input forces (e.g. compressive forces and/or tension forces) from the spacer 110 and transfers the forces to the lower adapter 212. The force is transferred from the lower adapter 212 to the lower mandrel 216″ via the lower adapter interface 214″. The force is transferred from the lower mandrel 216″ to the lower sleeve 210 via the relatively flexible lower shear unit 218″. To the extent that the shear unit 218″ allows axial displacement of the lower mandrel 216″, the lower mandrel 216″ is free to displace in response to the input forces within the central joint 208 until one of the collars 256 interfere with the lower stop ring 272″. The force is further transferred from the lower sleeve 210 to the upper sleeve 206 via the central joint 208. The force is then transferred from the upper sleeve 206 to the upper mandrel 216′ via the upper shear unit 218′.
Flexure of the upper shear unit 218′ results in movement of the upper sleeve 206 either toward or away from the electronic components 112, depending on the axial direction and magnitude of the input forces. Accordingly, sufficient upward or compressive forces applied to the lower adapter 212 result in at least one of (1) foreshortening of a combined overall length of the lower adapter 212 and the lower sleeve 210 by displacing the lower adapter 212 and the lower mandrel 216″ closer to the central joint 208 and (2) foreshortening of a combined overall length of the upper adapter 204 and the upper sleeve 206 by displacing the upper sleeve 206 closer to the upper adapter 204. Similarly, sufficient downward or tension forces applied to the lower adapter 212 result in at least one of (1) lengthening of a combined overall length of the lower adapter 212 and the lower sleeve 210 by displacing the lower adapter 212 and the lower mandrel 216″ away from the central joint 208 and (2) lengthening of a combined overall length of the upper adapter 204 and the upper sleeve 206 by displacing the upper sleeve 206 away from the upper adapter 204. The above-described force transfer path between the lower adapter 212 and the upper adapter 204 comprises two serially connected soft transfer paths, each comprising a shear unit 218.
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While isolators 200, 500, 600, 702 are disclosed as comprising force paths that transfer forces via shearing action of two shear units 218, 502, 608, 702, in alternative embodiments, the force paths may comprise additional shear units 218, 502, 608, 702 configured to pass the force through more than two shear units 218, 502, 608, 702 in series with each other. While the above-described isolators 200, 500, 600, 702 are disclosed as achieving substantially equal displacement attribution to each of the shear units 218, 502, 608, 702, this disclosure contemplates that the shear units 218, 502, 608, 702 of a single force path may serve as an energy sink so that vibratory and/or shock waves that are second or later to receive the waves may displace slightly less than a primary or previous shear unit 218, 502, 608, 702.
In some embodiments, an isolator, such as isolator 218, comprises a force input component, such as lower mandrel 216″ and/or any combination of components substantially rigidly connected to the mandrel 216″ (i.e. lower adapter 212). In some embodiments, an isolator may comprise a force output component, such as upper mandrel 216′ and/or any combination of components substantially rigidly connected to the upper mandrel 216′ (i.e. upper adapter 204). In some embodiments, a drill string such as drill string 102 may comprise a first excitation force source component, such as drill bit 106 that may generate vibratory forces and/or shock forces in response to operation of the drill bit 106 and/or in response to the drill bit 106 encountering hard formations.
At least one embodiment is disclosed and variations, combinations, and/or modifications of the embodiment(s) and/or features of the embodiment(s) made by a person having ordinary skill in the art are within the scope of the disclosure. Alternative embodiments that result from combining, integrating, and/or omitting features of the embodiment(s) are also within the scope of the disclosure. Where numerical ranges or limitations are expressly stated, such express ranges or limitations should be understood to include iterative ranges or limitations of like magnitude falling within the expressly stated ranges or limitations (e.g., from about 1 to about 10 includes, 2, 3, 4, etc.; greater than 0.10 includes 0.11, 0.12, 0.13, etc.). For example, whenever a numerical range with a lower limit, Rl, and an upper limit, Ru, is disclosed, any number falling within the range is specifically disclosed. In particular, the following numbers within the range are specifically disclosed: R=Rl+k*(Ru−Rl), wherein k is a variable ranging from 1 percent to 100 percent with a 1 percent increment, i.e., k is 1 percent, 2 percent, 3 percent, 4 percent, 5 percent, . . . , 50 percent, 51 percent, 52 percent, . . . , 95 percent, 96 percent, 97 percent, 98 percent, 99 percent, or 100 percent. Unless otherwise stated, the term “about” shall mean plus or minus 10 percent of the subsequent value. Moreover, any numerical range defined by two R numbers as defined in the above is also specifically disclosed. Use of the term “optionally” with respect to any element of a claim means that the element is required, or alternatively, the element is not required, both alternatives being within the scope of the claim. Use of broader terms such as comprises, includes, and having should be understood to provide support for narrower terms such as consisting of, consisting essentially of, and comprised substantially of. Accordingly, the scope of protection is not limited by the description set out above but is defined by the claims that follow, that scope including all equivalents of the subject matter of the claims. Each and every claim is incorporated as further disclosure into the specification and the claims are embodiment(s) of the present invention.
This application relates to and claims priority to U.S. Provisional Patent Application Ser. No. 61/782,235, filed Mar. 14, 2013, and this application claim priority to U.S. Provisional Patent Application Ser. No. 61/679,263, filed Aug. 3, 2012, the disclosures of which are both incorporated by reference herein in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2013/053418 | 8/2/2013 | WO | 00 |
Number | Date | Country | |
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61679263 | Aug 2012 | US | |
61782235 | Mar 2013 | US |