1. Field of the Invention
The present invention relates to isomorphic crystalline habits of the neuroactive steroid 3a-hydroxy-2 1-(1′-imidazolyl)-3β-methoxymethyl-5α-pregnan-20-one having improved properties over previously known crystalline material.
2. Related Art
Uniformity of size and shape of pharmaceutical compounds in particulate form, and the uniformity and stability of the crystalline structure of organic pharmaceutical compounds, impart greater predictability and more consistent bioavailability and pharmacodynamics.
A polymorph can be described as a different crystalline form having a different unit cell structure of a given compound, which may arise due to the packing of molecules within the crystal structure, or by differences in the orientation of molecules, including solvated and hydrated crystal forms in which the packing of molecules includes packing with solvent or water, respectively. The resulting crystalline materials having different polymorphic forms may have distinct physical properties, such as melting point, solubility and x-ray diffraction patterns, even though these compounds are otherwise chemically identical.
It is well established that the polymorphic state of a solid pharmaceutical substance can modify physicochemical properties and stability of drugs. However, not much attention has been paid to different crystal habits of isomorphic forms. A crystal's “habit” refers to the external character (e.g., shape) of the crystal. “Isomorphic forms” refer to crystalline solids having a common unit cell structure. A change in the external shape of a growing crystal without any change in its internal structure results in a different habit. Variation in only the crystal habit may serve to improve certain substance properties. An early-phase pre-formulation program can be undertaken for any pharmaceutical candidate to determine the optimal crystal habit (if any) by analyzing, for example, powder flow characteristics, dissolution, and tableting characteristics, so that the biopharmaceutical and manufacturing properties can be optimized.
U.S. Pat. No. 6,277,838 B1, incorporated herein by reference in its entirety, describes the use of 3α-hydroxylated steroid derivatives for modulating brain excitability in a manner that alleviates stress, anxiety, insomnia, mood disorders (such as depression) and seizure activity. Among these compounds, 3α-hydroxy-21-(1′-imidazolyl)-3β-methoxymethyl-5α-pregnan-20-one (“compound I”) has emerged as a potential anxiolytic and sedative-hypnotic drug. See U.S. Patent Application Publication No. US 2004/0034002, incorporated herein by reference in its entirety; Vanover, K.E. et al., J. Pharmacol. Exp. Ther., 291(3):1317-1323 (1999); and Vanover, K. E. et al., Psychopharmacology, 155:285-291 (2001).
U.S. Patent Application Publication No. US 2004/0034002, describes the preparation of crystalline compound I. Compound I prepared according to these methods may not be optimized for large-scale commercial milling techniques. For example, ball milling may induce a change in the crystallinity of compound I, and may be stressful enough to change crystalline compound I into amorphous compound I. The creation of an amorphous material is often associated with agglomeration and increased chemical reactivity. Such an amorphous material may not be sufficiently stable or sufficiently amenable to use in a large-scale pharmaceutical preparation.
Accordingly, there is a need for preparing a crystalline form of compound I having improved properties.
The present invention provides reproducible, stable particles of compound I suitable for use in the manufacture of pharmaceutical dosage forms. The stable particles of compound I of the present invention possess and retain a shape and size appropriate for handling and manufacture of large-scale pharmaceutical preparations, even without subsequent milling.
The present invention further provides a method for obtaining such reproducible, stable particles of compound I. The method involves subjecting compound I to controlled recrystallization conditions. More particularly, the present invention provides a method of recrystallizing compound I, comprising slowly cooling a solution of compound I from an appropriate solvent system.
The present invention further provides a pharmaceutical composition of unmilled crystalline compound I, which does not require milling prior to formulation into a usable pharmaceutical dosage form.
The present invention further provides a method of modulating brain excitability by administering to a subject in need thereof an effective amount of unmilled, crystalline compound I prepared according to the recrystallization methods described herein.
Further embodiments, features, and advantages of the present invention, as well as the structure and operation of the various embodiments of the present invention, are described in detail below with reference to the accompanying drawings.
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawings will be provided by the Office upon request and payment of the necessary fee.
The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate the present invention and, together with the description, further serve to explain the principles of the invention and to enable a person skilled in the pertinent art to make and use the invention.
Compound I is a crystalline powder with a melting point of approximately 191-197° C. The chemical structure of compound I is shown below and its molecular weight and formula are 428.62 and C26H40N2O3, respectively.
Recrystallization
Samples of compound I (prepared according to the method described in Example 1 of U.S. Patent Application Publication No. US 2004/0034002, incorporated herein by reference in its entirety) were dissolved in test solvents at room temperature. The test solvents included acetone, acetonitrile, isopropanol, ethanol, and methanol. Each dissolved test sample was then divided into four equal-volume aliquots and recrystallized using one of four methods described below. The resulting crystals were characterized.
The final yield for the recrystallized compound I solid samples from some solvents was not enough for characterization. For these samples, a new preparation for each solvent w as heated to a temperature slightly b elow the solvent boiling point and saturated with compound I at this elevated temperature. Each of these test samples was then divided into four equal-volume aliquots and recrystallized using one of four methods described below.
The following four recrystallization methods were employed:
Characterization of Recrystallized Samples
Five different X-ray powder diffraction (XRPD) patterns were identified from samples recrystallized under the controlled conditions described above.
Experiments were performed to evaluate the effect of recrystallization rate, temperature and final drying conditions on the size, shape and crystalline properties of compound I. The conditions and choice of solvent described in the examples below may be varied as determined by those skilled in the art. Thus, the methanol/acetone/isopropyl ether solvent system employed in the examples may be substituted by one or more other appropriate solvent systems as can be determined by those skilled in the art. Appropriate solvent systems include those wherein compound I is: (1) first dissolved in a solvent or mixture of solvents selected from alkanols (R1OH), chlorinated hydrocarbons, esters (R1C(O)OR2), ketones (R1C(O)R2) and the mixtures thereof, wherein R1 and R2 are independently C1-C6 alkyl; and (2) then allowed to recrystallize by the slow or fast addition of a co-solvent selected from alkanes (CnH2n+2), ethers (R3OR4), glycols and mixtures thereof, wherein n=5-12; and R3 and R4 are independently C1-C6 alkyl. The representative solvents include methanol, ethanol, isopropyl alcohol, dichloromethane, chloroform, ethyl acetate, acetone and mixtures thereof, and the representative co-solvents include pentane, hexane, heptane, ethyl ether, isopropyl ether, ethylene glycol, propylene glycol and mixtures thereof. The cooling rate for “slow recrystallization” described in the examples below may also be modified and can include a rate of between about 1° C. per hour to about 10° C. per hour.
(1) Effect of Cooling Rate on Crystal Habit of Compound I. In order to evaluate the impact of cooling rate upon particle shape and size, isopropyl ether was added to a solution of methanol, acetone and crude compound I to induce r ecrystallization. A first s et o f samples w as “fast recrystallized” by transfer of the solution to a dry ice/acetone slurry at about −78° C., followed by transfer to a chiller bath maintained at −30° C. A second set of samples was “slow recrystallized” by cooling at a controlled rate of 5° C. per hour to 0° C.
The cooling rate of recrystallization has a substantial impact upon particle shape. The two different cooling rates created two different habits of compound I crystals. Fast recrystallization resulted in primarily elongated plates with tapered edges (scanning electron micrograph displayed in
Importantly, the compound I crystals prepared by slow recrystallization are of a size and shape which makes them amenable to large-scale pharmaceutical formulation processes, even in the absence of further milling.
(2) Effect of Isopropyl Ether Temperature on Crystal Habit of Compound I. In order to evaluate the impact of isopropyl ether (IPE) temperature upon particle shape and size, two different IPE temperatures were evaluated. For a first set of samples, room temperature (about 22 to 25° C.) IPE was added via syringe to a solution of methanol, acetone and crude compound I at reflux (˜65° C.). For a second set of samples, boiling-temperature (˜69° C.) IPE (“hot IPE”) was added to a solution of methanol, acetone and crude compound I at reflux. The samples were then subjected to either “fast recrystallization” or “slow recrystallization” as described above.
The IPE temperature did not affect particle shape appreciably, but did affect crystal size. This effect was more evident in the “fast recrystallized” samples. When hot IPE was added to induce crystallization in “fast recrystallized” samples (i.e., “hot fast IPE”), there were a large number of smaller crystals clustered together in “bursts” as shown by scanning electron microscopy in
(3) Effect of Drying Conditions on Crystal Habit of Compound I. Three different drying conditions were evaluated. The first set of samples was dried under a stream of nitrogen gas for about twenty hours at room temperature. A second set of samples was dried under a vacuum of 25 inches of mercury for four hours at room temperature. A third set of samples was dried under a vacuum of 25 inches of mercury for four hours at a temperature of 60° C. Microscopy and XRPD indicate that there is minimal, if any, observable difference in particle size or shape between the different drying conditions.
Pharmaceutical compositions of recrystallized compound I can be prepared in conventional dosage unit forms by combining unmilled, recrystallized compound I with a pharmaceutically acceptable carrier according to accepted procedures in an amount sufficient to produce a desired pharmacodynamic activity in a subject, particularly a human. Preferably, the composition contains compound I in an amount selected from about 1 mg to about 500 mg of compound I per dosage unit. The appropriate amount depends on the specific pharmacodynamic activity desired and the condition of the patient. Desirable objects of the compositions and therapeutic methods of the present invention include the treatment of stress, anxiety, premenstrual syndrome (PMS), postnatal depression (PND), and seizures such as those caused by epilepsy. An additional desirable object of the compositions and therapeutic methods is to treat insomnia, and to produce hypnotic activity. Another desirable object of the compositions and therapeutic methods is to induce anesthesia.
The pharmaceutical compositions employed may be, for example, either a solid, liquid, or time release composition (see e.g., “Remington's Pharmaceutical Sciences,” 14th ed., Mack Publishing Company (1970)). Representative solid carriers are lactose, terra alba, sucrose, talc, gelatin, agar, pectin, acacia, magnesium stearate, stearic acid, microcrystalline cellulose, polymer hydrogels and the like. Typical liquid carriers are propylene glycol, glycofurol, aqueous solutions of cyclodextrins, syrup, peanut oil, and olive oil and the like emulsions. Similarly, the carrier or diluent may include any time-delay material known in the art, such as glycerol monostearate or glycerol distearate alone or with wax, microcapsules, microspheres, liposomes, and/or hydrogels.
A wide variety of pharmaceutical forms can be employed. Thus, when using a solid carrier, the preparation can be in oil, tableted, placed in a hard gelatin or enteric-coated capsule in micronized powder or pellet form, or in the form of a troche or lozenge. Compound I may also be administered in the form of a suppository for rectal administration, where compound I can be mixed in material such as cocoa butter and polyethylene glycols or other suitable non-irritating material which is solid at room temperature but liquid at rectal temperature. When using a liquid carrier, the preparation can be in the form of a liquid, such as an ampoule, or as an aqueous or nonaqueous liquid suspension. Liquid dosage forms may also require inclusion of a pharmaceutically acceptable preservative and the like. Parenteral administration, nasal spray, sublingual and buccal administration, and timed release skin patches may also be suitable pharmaceutical forms.
While various embodiments of the present invention have been described above, it should be understood that they have been presented by way of example only, and not limitation. It will be apparent to persons skilled in the relevant art that various changes in form and detail can be made therein without departing from the spirit and scope of the invention. Thus, the breadth and scope of the present invention should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.
All references cited herein are incorporated by reference in their entireties.
This application claims priority from U.S. Provisional Application Ser. No. 60/604,447 filed Aug. 26, 2004, which is incorporated herein by reference.
Number | Date | Country | |
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60604447 | Aug 2004 | US |