The present invention relates to an item dispensing device for dispensing one item at a time, such as a capsule stored in a stocker case, and more particularly, to an item dispensing device that can reduce the height of the device.
Capsule vending machines (item dispensing devices), such as shown in
Patent Literature 1: Japanese Patent Laid-Open No. 2013-149229
Item dispensing devices such as the capsule vending machine 300 described above have the following problem: the device needs to be formed higher than the height of the stocker case 310 by a dimension T necessary for the capsule C to fall in order to allow the capsule C to fall through the item ejection hole 311 opened in the bottom of the stocker case 310. The same height as that of the capsule C is required for the dimension T at the minimum. On the other hand, considering height of the target customer, the total height needs to be reduced to some extent (about 150 cm).
Thus, when a plurality of capsule vending machines 300 are used in a stacked manner, the same height as those of the stocker case 310 plus the dimension T is required for each machine 300, so it is necessary to reduce the number of stored capsules C to reduce the height of the stocker case 310 or reduce the number of stocker cases 310 while the height of the case is unchanged. There is a risk that it could be inconvenient for customers to experience that the capsules C easily became out of stock due to the reduced number of stored capsules C or that the item types were reduced due to the reduced number of the cases.
Thus, an object of the present invention is to provide an item dispensing device that can reduce the height thereof.
An item dispensing device according to the present invention includes: a plurality of stacked item ejection units; a cylindrical shared delivery pipe penetrating throughout the plurality of stacked item ejection units, wherein a plurality of side-wall portions corresponding to the plurality of item ejection units are opened as a plurality of item ejection ports; and an item ejection unit connected to a lower end of the shared delivery pipe and having an item dispensing slot, wherein the item ejection unit includes: a cylinder for storing a plurality of items; a circular rotor rotatably provided in a lower part of, and coaxially with the cylinder, wherein the rotor has an opening in which a plurality of substantially half-oval item holders for holding one item in each holder with an opening formed radially inward are disposed intermittently along the circumferential direction; and an energizing mechanism for energizing an item held in one of the plurality of item holders radially inward and pushing out the item through an opening of the item holder substantially horizontally to the item ejection port when the opening is aligned with the item ejection port with rotation of the rotor.
According to the present invention, the height of the item dispensing device can be reduced.
The first and second embodiments of the present invention will be described below with reference to the accompanying drawings. Item dispensing devices with item ejection units stacked according to the first and second embodiments are characterized in that a shared item delivery passage from each of the plurality of stacked item ejection units to an item ejection unit is used, and further, the shared delivery passage is provided inside the device. This makes it possible not only to reduce the height and width of a single item ejection unit and of the entire item dispensing device with the item ejection units stacked, but also to improve the aesthetic appearance of the device because the delivery passage is not exposed outside the device.
Note that although a stocker case and a shared delivery pipe which constitute an item ejection unit are described as being of circular cylindrical bodies in the following embodiments, the shapes of the cylindrical bodies are not limited thereto. These may be any polygonal cylindrical body such as a square cylindrical body, a hexagonal cylindrical body or the like.
As shown in
The item ejection unit 10 includes a bottomed-cylindrical stocker case (storage portion) 20 for storing a plurality of capsules C and an item ejection mechanism 30 provided within the stocker case 20. Also, a rotating handle 70 is provided on an outer wall of the stocker case 20.
A cylindrical guide pipe (guide portion) 21 penetrates through the center axis of the stocker case 20 from a top surface (upper surface) to bottom surface (lower surface) thereof. Inner diameter of the guide pipe 21 is larger than outer diameter of the capsule C. The guide pipes 21 of the plurality of stacked item ejection units 10 communicates one another vertically, thereby forming a single linear cylindrical shared delivery pipe Q. An item ejection port 22 for introducing the capsules C ejected by the item ejection mechanism 30 into the guide pipe 21 is opened in a side wall of the guide pipe 21. A cover 23 is placed above the item ejection port 22 and outward in the radial direction thereof to prevent, after one capsule is ejected, another capsule C located above from coming down to be successively ejected through the item ejection port 22. The cover 23 is, for example, supported by the guide pipe 21 and aligned with the item ejection port 22.
The item ejection unit 10 is characterized in that it has a structure for ejecting the capsules C through the item ejection port 22 of the guide pipe 21. The capsule C dispensed from the stocker case 20 is delivered through the shared delivery pipe Q to the item dispensing unit 80. Note that the stocker case 20 may have a separable structure in which an upper part and lower part can be separated, where the upper part mainly stores the plurality of capsules C, and the lower part houses an item ejection structure constituted of a rotor 50, a push-into mechanism 60, and the like described hereafter.
As shown in
The cam member 40 has the function of moving a cam follower 67b described hereafter along its outer circumference due to the cam follower 67b being pressed against the outer circumference of the cam member 40. As shown in
As shown in
A driven gear 52 is formed on the outer edge of a lower surface of the circular disk 51. The driven gear 52 is meshed with a driving gear attached to a rotating shaft of the rotating handle 70, either directly or via a speed reducer or the like. Thus, the rotor 50 rotates with rotation of the rotating handle 70.
The opening portion 53 of the circular disk 51 is in the shape with substantially-semicircular item holders 53a shifted by 90 degrees with respect to one another in the circumferential direction about the center of the circular disk 51. Note that the shape of the item holder 53a is not limited to a semicircle. For example, the shape may be a polygon such as a rectangle, hexagon, or the like. The inner wall of the item holder 53a is formed slightly larger than the outer diameter of the capsule C. A saucer-shaped tray 54 for receiving the capsule C held in the item holder 53a is placed under each of the item holders 53a. Note that a structure for receiving the capsule C held in the item holder 53a is herein a structure with four item holders 53a provided with the corresponding four trays 54, respectively, but not limited thereto. For example, the four trays 54 can be substituted with a single circular tray sloping downward in the outward direction at any angle in a range of zero degree (horizontal) to 10 degree.
In the tray 54, a wall surface 54a is formed on the outer diameter side to prevent capsule C held therein from moving radially outward, whereas no wall surface is provided on the inner diameter side in order to allow the capsule C to be selectively ejected through the item ejection port 22.
As shown in
A push-into mechanism 60 is disposed on the radially-outward side of each tray 54. The push-into mechanism 60 is provided on the outer circumferential side of a lower surface of the circular disk 51 and rotates with the rotor 50. As shown in
Proximal ends of a pair of actuating arms 64 are swingably attached to the pair of supporting shafts 62, respectively, and the actuating arms 64 are swingably connected with each other via a pin 65 at the center. Furthermore, proximal ends of operating arms 66 are swingably connected to tip portions of the pair of actuating arms 64, respectively, and tip portions of the operating arms 66 are swingably connected with each other via the cam follower shaft 67. That is, the cam follower shaft 67 is always being energized toward the central axis P by the tension spring 63.
A pressing portion 67a and the cam follower 67b made up of a bearing constitute an upper part and lower part of the cam follower shaft 67, respectively. That is, while the cam follower 67b is moving along the cam member 40, the pressing portion 67a moves within the tray 54 concurrently with the cam follower shaft 67 going through the notch groove 54b.
A method for dispensing capsules C with the item dispensing device 1 configured in such a way will be described with reference to
The description begins with a case in which any one of the four push-into mechanisms 60 is located in the direction of X1 in
On the other hand, the pressing portion 67a located within the tray 54 acts integrally with the cam follower 67b, so the capsule C held within the tray 54 is also energized toward the central axis P as shown in
The next purchase operation causes the rotor 50 to rotate and move toward the position X3. The cam follower 67b is gradually pushed outward along the spiral portion 41c. The further next purchase operation causes the rotor 50 to rotate and move toward the position X4. The cam follower 67b reaches the starting point of the circumferential portion 41a and the push-into mechanism 60 becomes in a fully retracted position. The still further next purchase operation causes the rotor 50 to rotate and return to the position X1. The capsule C delivered to the item dispensing unit 80 is taken out from the item dispensing slot 81 by the customer. In this way, the push-into mechanism 60 and cam member 40 constitute an energizing mechanism for energizing the capsule C held in the item holder 53a of the rotor 50 radially inward and pushing out the capsule C substantially horizontally to the item ejection port 22 when the opening of that item holder 53a is aligned with the item ejection port 22.
Note that although a pantograph mechanism configured to be energized radially inward by an elastic member is adopted here as the push-into mechanism 60, the structure for the push-into mechanism 60 is not limited thereto as long as the push-into mechanism 60 can push out the capsule C held in the item holder 53a of the rotor 50 radially inward when the opening of the item holder 53a is aligned with the item ejection port 22. For example, the push-into mechanism 60 may be constituted of a slider mechanism and an elastic member for energizing the slider mechanism radially inward.
Considering a single item ejection unit 10, being provided in a side wall of the guide pipe 21 inside the stocker case 20, the item ejection port 22 needs not to be provided under the stocker case 20, so the entire device can be configured with approximately the same height as that of stocker case 20. This makes it possible to increase the number of stored items without increasing the height of the item ejection unit 10. Also, when an item dispensing device 1 is configured with a plurality of item ejection units 10 stacked, the height of the entire device can be reduced.
Also, with this energizing mechanism, the tension spring 63 in the extended state is released in a moment and the instantaneous repulsive force thereof can cause the capsule C to be forced out in the horizontal direction toward the central axis P with great force. Thus, not only spherical capsules C, but also ellipsoidal, polygonal or other non-spherical capsules C can be ejected from the item dispensing unit 80 via the item ejection port 22 and shared delivery pipe Q without unexpected stops. Furthermore, being provided with the tray 54 for receiving the capsule C enables the device to deal with capsules of various sizes. For example, even when a capsule is small, the size of the tray 54 can be changed according to the size of the capsule C so that one capsule C is held in each item holder 53a, so one capsule C can be ejected at a time.
Although in the first embodiment, the item dispensing device 1 is configured with the item ejection units 10 stacked, each of the item ejection units 10 including the stocker case 20 and item ejection mechanism 30, the device may be configured with a single stocker case 20 within which a plurality of item ejection mechanisms 30 are distributed along the central axis thereof.
As shown in
The item ejection mechanism 230 is similarly configured to the item ejection mechanism 30 in the first embodiment. A rotor 250 of the item ejection mechanism 230 is provided in a rotatable manner about the shared delivery pipe 221 at any position thereof. A cam member 240 of the item ejection mechanism 230 is fastened to the shared delivery pipe 221 with a fastening mechanism such as a screw. That is, a space inside a single stocker case 200 is divided into a plurality of stocker spaces (compartments) by the plurality of item ejection mechanisms 230. Each of the item ejection mechanisms 230 selectively ejects a capsule C stored in a stocker space between that item ejection mechanism 230 and the item ejection mechanism 230 directly above or the upper surface of the stocker case 200.
A slit 223 for the item ejection ports is cut out in a side wall of the shared delivery pipe 221 along the axial direction of the shared delivery pipe 221. The width of the slit 223 is slightly larger than the diameter of the capsule C. With the slit 223 partially covered with a covers 222, a plurality of side wall portions corresponding to the plurality of item ejection mechanisms 230 are formed as the plurality of item ejection ports 224, so that only capsules ejected from each of the item ejection mechanisms 230 can be introduced through the item ejection ports 224 into the shared delivery pipe 221.
In a side wall of the stocker case 200, a slit for handle 201 is provided linearly along the axial direction. A plurality of rotating handles 270 are fitted into the slit for handle 201. The rotating handle 270 is fastened with a fastening mechanism such as a screw at a position where the rotating handle 270 meshes with a driven gear of the rotor 250 of the item ejection mechanism 230.
With this configuration, the item dispensing device 2 according to the variation of the first embodiment achieves similar effects to those of the first embodiment, so that the height of the entire item dispensing device 2 can be reduced. Further, in contrast to the fixed capacity of each of the stacked item ejection units 10 in the first embodiment, with the structure in which a plurality of item ejection mechanisms 230 are distributed within the single stocker case 200, a ratio of the capacity allocated to each of the plurality of stocker spaces corresponding to each of the item ejection mechanisms 230 can be changed while the entire item dispensing device 2 has a fixed capacity. Thus, the capacity of each stocker space can be changed only by adjusting the position and quantity of the item ejection mechanisms 230, so the capacity of each stocker space can be changed according to the quantity of stock or the like, and the usage efficiency of the storage capacity of the device can be improved.
As shown in
As shown in
A circular item ejection port 122 with a diameter slightly larger than that of the capsule C is formed in a bottom surface (lower surface) of the stocker case 120. The item ejection port 122 is opened at any position that can be aligned with an item holder 152 of the rotor 150 described hereafter. The guide pipe 121 is typically a cylinder with the same inner diameter as that of the item ejection port 122, and provided to be aligned with the item ejection port 122. An upper end of the guide pipe 121 penetrates a top surface (upper surface) of the stocker case 120 while a lower end thereof is placed above the rotor 150, i.e., at a position higher than the bottom surface of the stocker case 120 by a height slightly larger than the diameter of the capsule C.
The item ejection mechanism 130 includes the rotor 150. As shown in
As shown in
With the item dispensing device 3 configured in such a way according to the second embodiment, the capsule ejected from each of the plurality of stacked item ejection units 110 is delivered through the shared delivery pipe to the item dispensing unit 180 in a lower part of the device. That is, a capsule delivery passage needs to be formed neither individually per item ejection unit 110 nor outside, so the height and width of the entire item dispensing device 3 with the plurality of item ejection units 110 stacked can be reduced.
It should be appreciated that the present invention can be applied to various types of item dispensing devices and item ejection units, but not limited to the embodiments described above.
Number | Date | Country | Kind |
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2017-005548 | Jan 2017 | JP | national |
This application is a continuation application of International Patent Application No. PCT/JP2017/046097 filed on Dec. 22, 2017, which is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2017-005548, filed Jan. 17, 2017, the entire contents of which are incorporated herein by reference.
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Number | Date | Country |
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S61-084979 | Jun 1986 | JP |
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H08-115467 | May 1996 | JP |
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Entry |
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International Search Report issued in PCT/JP2017/046097 dated Jan. 23, 2018 with English Translation (4 pages). |
Office Action issued in Japanese Patent Application No. 2017-083350 dated Jan. 28, 2020, with English Translation (10 pages). |
Number | Date | Country | |
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20190114866 A1 | Apr 2019 | US |
Number | Date | Country | |
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Parent | PCT/JP2017/046097 | Dec 2017 | US |
Child | 16218295 | US |