The present invention relates to improved technology in the field of reliable automatic jar openers which can be employed for convenience to an aid for individuals who may have trouble focussing the strength necessary to open a jar, and more particularly to improvements in Jar and Bottle screw top opening devices which enable a light, portable device operable with one touch, essentially hands free operation over the whole of lid loosening process which, from the user's perspective, involves nothing more than simply placing the device atop a jar to be opened and then pressing a button.
Screw on Lids have been used on food and drink containers for over 100 years, with screw threads being an effective way of giving a high sealing force between lid and container, usually sealed by an elastomer seal. However, a combination of factors cause contemporary containers to be more difficult to first open than ever. Sometimes the contents are sealed with an internal vacuum for more security, which increases the force necessary to unseal the container. Other containers have a security mechanism or other additional structure. To overcome these sealing, friction and vacuum forces, Jar and bottle lids often require users with significant strength and manual dexterity to break the grip of the seal and loosen the lid. Once the lid is initially loosened, the loose lid can easily be removed by hand.
Jar and bottle openers which aid unscrewing tight lids by giving user extra grip and mechanical leverage on the lid date back to 1900 and prior. Of the various methods of gripping jars and Lids, an “Edlund” has been utilized in which one structure which is turned in one direction can be used to grip and rotate simultaneously. A central turning handle includes a pinion which operates a rack to compress around a lid. The same direction of turning of the handle which causes the members to compress around the lid also enable turning of the lid once the maximum compression for a non turning lid is achieved.
The use of this mechanism has also been accomplished using a force gradient across the height of a container in a device which holds the bottom of the container and the top of the container, possibly using two separate “Edlund” devices, or one “Edlund” device and a static holder. One of the problems with this arrangement is that such a device is significantly large and occupies significant shelf space, and it takes time to load and secure the container to be opened, and compressive forces at the bottom of the container can cause container damage and breakage in the case of a glass container. Containers are not necessarily weakest adjacent their bottom support surface. Further, the device has to be unloaded after the opening process has completed. The lack of ease of use from loading and unloading, as well as counter space occupation makes these devices ineffective.
What is needed is a product which will not occupy significant shelf space, which is small, portable and will not subject containers to opening forces across the height of the container and which are simple to use. The needed device should not be wed to one size or configuration of container to be opened. The needed device should be cyclical and provide an automatic reset action after opening.
The container opening device, hereafter “jar opener” device of the present invention is a self contained device which can be held in one open hand and which can be gently placed atop a jar to be opened and operated with a single touch of a button. A pair of grippers, including a larger outer gripper and a smaller inner gripper act sequentially to grasp a container near the lid, and then grasp the lid and urge it in a direction to be opened.
The jar opener employs a mechanism which lends itself to being employed in either a manual or automatically powered device for containers which can range from a jar to a bottle. The range of sizes over which the jar opener can be employed may depend upon its size and range of grasping. The jar opener mimics the action of a pair of human hands by adjusting the grip on both the Jar and its lid to avoid slipping and applying an opposing torque without slipping. There are several methods for gripping a jar and lid, and applying the torque necessary to open the lid from the jar. It is understood that the invention is centered upon applying the force necessary to overcome an initial sealed condition or overly tightened condition, and generally the operation to turn multiple revolutions of the lid to provide ultimate physical separation of the lid from the container is not necessarily contemplated.
The preferred method of the invention and its methods disclosed works by using a differential gear train to cascade the application rotation input energy into a jar gripping body and a lid gripping body and secondly into the application of an opposing torque between the two gripping devices. The forces can be applied in any sequence to the jar gripping body and lid gripping body. A differential gear train uses a little used application of an epicyclic or planetary gear train. This gear arrangement includes the principle that when input rotation is applied to the sun gear, the planet carrier and annulus share and balance the output torque (as in a differential gear train). For the mechanism disclosed, it means that 2 gripping mechanisms, one for the container body, and one for the screw-on lid, can be first automatically closed to match the correct diameters and apply a gripping force and then continue in a manner which will apply torque in opposing directions.
As a result, the preferred embodiment of the invention operates by placing it on the flat topped lid of a screw top container, and pressing the start button. This one-touch feature means that other activities can be carried out while the jar opener is operating. The start button can activate switches, such as a latching switch which can reset the drive direction, and the other which can start a geared electric motor (probably battery operated). The sun gear of the epicyclic gear train can then be actuated as will be shown in the detailed description to begin the opening operation. (Finish)
The invention, its configuration, construction, and operation will be best further described in the following detailed description, taken in conjunction with the accompanying drawings in which:
The description and operation of the invention will be best initiated with reference to
The jar opener 21 is shown with the underside of the rotation housing 29 supported atop a lid 35 which is threadably engaged to close a jar 37. A pair of main gripping members, herein after for the embodiment of
Below the lower housing 27, and from the rotation housing 29 a pair of lid jaws, including a first lid jaw rack 51 at the front of the jar opener 21 and a second lid jaw rack 53 at the rear of the jar opener 21. The first and second lid jaw racks 51 and 53 each have a rack portion 55 and a downwardly extending lid grip member 59. The lid grip member 59 may be flexible, coated or may be angled slightly inwardly to insure that jar lid 35 is positively engaged. Grip members 59 are also made of high coefficient of friction material. Generally, the position of the jar opener 21 with respect to the jar 37 and lid 35 is a position as it would be placed, just before activation by pressing the button 31.
Referring to
A motor clamp 67 is seen in a position somewhat saddling a motor 69. The motor 69 may have a shaft 71 and pinion gear 73. A series of reduction gears are mounted on two axes in an offset fashion to capture the high speed force from the pinion gear 73 into a lower speed higher torque force for use in the final gear sequence of the jar opener 21. In its operating position, the motor 69 is angled to the approximate degree seen in
The angle gear 75 may have a generally conical inside portion and a series of reinforcement ribs, if necessary. Angle gear 75 rotates about a first axis 77, even though the off set exploded view of
Second gear 79 rotates about an axis 81 which may be spaced apart from the axis 77. Likewise, the rotation of the second gear 79 about axis 81 causes an integrated smaller diameter central underlying pinion gear (not seen in
The fifth gear 87 is the final stage of the gear train and includes a lower sun gear portion (not seen in
The separator fitting 89, three planetary gears 91 and planetary gear carrier 93 are all upwardly supported and partially enveloped within an annular and main jaw drive 95. The drive force from the planet gear carrier 93 is utilized to drive the first and second lid jaw racks 51 and 53. The fifth gear 87 imparts its force to the planetary gears 91 and moves independently of any direct fixation with respect to the annular and main jaw drive 95. To the extent that the fifth gear 87 and annular and main jaw drive 95 may touch, their movement based on such touching may involve some, but preferably minimal friction. One function of the separator fitting 89 is to set the height of the annular and main jaw drive 95 with respect to the fifth gear 87, so as to control the forces and set separation heights along with the integral bearing surface of fifth gear 87 against drive shaft 127.
The important result of the system shown is that movement of the fifth gear 87 in one direction will cause the planet carrier 93 to move in the same direction, but should the planet carrier 93 experience a resistance to movement, the opposite motion will result in the annular and main jaw drive 95. Thus, the planetary gear system enables the splitting of force and motion output from the gear system which is useful in the opposite motion and forces developed in removing lid 35 from the jar 37.
Other components seen in
Internal support insert 99 can also be seen as supporting a number of other components, including switches 107 and stop/reverse switch 109. A low friction annulus support area 111 has a shape and surface made for rotationally supporting the annular and main jaw drive 95 with stable rotation and low friction. As can be seen, the internal support insert 99 fits within the inside open area of the lower housing 27. The lower housing 27 can be seen as having a pair of rack openings 113, only one of which can be seen in the perspective of
Outboard, fore and aft of the lower housing 27 is a better and more complete view of the first and second main jaws 41 and 43. The rack portions 45 can be seen as having an open slot with a set of teeth 117 on one side. The teeth sets are oppositely oriented with respect to each other to engage the main jaw drive pinion gear 95, (not shown in
Below the lower housing 27 the rotation housing 29 is seen has having a rotational fitting 121 which is vertically fixed within the lower housing 27 but freely rotatable. Below the rotational fitting 121 a pinion gear 125 is shown in an exploded relationship and which fits much more closely to the rotational fitting 121, and rotation housing 29 and can be seen from the bottom of the jar opener 21 as assembled. Rotational fitting 121 operates within a defined space and enables the pinion gear 125 to turn freely by a shaft 127. The pinion gear 125 engages teeth 129 on one side of each of the first lid jaw racks 51 and 53. The arrangement is such that the turning of the pinion gear 125 in one direction causes the first lid jaw racks 51 and 53 move their downwardly extending lid grip member 59 away from each other, and where movement of the pinion gear 125 in the other direction causes the first lid jaw racks 51 and 53 move their downwardly extending lid grip member 59 towards each other to form a grip on the lid 35.
As can be seen from
Alternatives to the output from the epicyclic system which also shares torque between two gripping mechanisms with the relative sequence of outputs controlled by these include slipping clutches, spring loaded grips and meshing gears. The epicyclic gear train is preferred because it has few loses, it is very efficient, it also gives a gearing ratio, as a useful by-product of the differential. This means that less torque is needed to power it, and so a lower gearing ratio from a motor/gearbox power source is needed, which is both more efficient and uses fewer parts.
Generally, slipping clutches waste a lot of energy, as they often slip for a long period in a mechanical cycle, representing lost energy. Spring loaded grips can only give a gripping force proportional to the spring rates, which may not match the gripping force required to avoid slipping. Meshing gears may work where one or both the gripping mechanisms are belt-like, but such devices are not as easy to mount on containers and lids.
The preferred embodiment of the jar opener 21 operates by placing it on the flat topped lid 35 of a screw top container or jar 37, and pressing the start button 31. This one-touch feature means that other activities can be carried out by the user while the opener is operating. The start button 31 presses switches 107, one of which is latching and resets the drive direction, and the other starts the geared electric motor 69 to drive the sun gear underneath the fifth gear 87 of the epicyclic gear train. The two sets of gripping jaws including first and second main jaws 41 and 43 first and second lid jaws 51 and 53 are connected to the epicyclic gear assembly, including separator fitting 89, three planetary gears 91, planet gear carrier 93, annular and main jaw drive 95 and shaft 127. The diameters of the drive gears of the epicyclic gear assembly are adjusted to balance the different output torques of the annular and main jaw drive 95 (higher torque), and the planet gear carrier 93 (lower torque), such that the gripping forces can be more evenly distributed.
Generally, motion of the fifth gear 87 might act to close both the first and second main jaws 41 and 43 and the first and second lid jaws 51 and 53 simultaneously, but the gear sizes and friction of the fittings can be adjusted to cause the closure of the first and second main jaws 41 and 43 to occur first, and then the first and second lid jaws 51 and 53 to close after the first and second main jaws 41 and 43 have engaged the jar 37.
An even more positive gripping force of the first and second main jaws 41 and 43 and the first and second lid jaws 51 and 53 is created by the action of the force arm 141 and cam extension 143 into the rotational fitting 121 (the force created also being shared back through the differential epicyclic gear assembly). Initial rotation of the pinion gear 125 proceeds until the first and second lid jaws 51 and 53 are closed around the lid 35, either just after or simultaneous to the closing of the first and second main jaws 41 and 43. Once all jaws are closed, additional force transmitted to the pinion 125 through the shaft 127 will result in a rotational force on the rotational fitting 121 sufficient to cause the rotational fitting 121 to overcome the resistance to its rotational motion imparted to it by the force of the force arm 131 urging the cam extension 133 into a curved cam slot. Once this occurs, the rotation housing 29 proceeds to rotate, along with the first and second lid jaws 51 and 53 which have already been urged into a high compression relationship against the lid 35. As the pinion gear 125 continues to rotate, the rotation of the rotation housing 29 with lid 35 grasped in place, occurs with respect to the lower housing 27 and first and second main jaws 41 and 43 which remain in place with respect to the grasped jar 37.
The result is the opening of the jar 37 once enough torque force is applied between the jar 37 and lid 35. Once the initial opening force resistance is overcome, the rotational housing 29 continues to turn one hundred eighty degrees with respect to the lower housing 27 and the planar upper portion 131. The control can be accomplished by sensors, stop switches, latching switches and the like, but it is preferred for a reversal of the motor 69 to occur in combination with the force components set up to sequentially reverse the actions, but a complete understanding of reversal can be best understood by further illustrations.
Referring to
An inside portion 155 is continuous with and rotates along with the outside portion 151, and has a slightly higher profile than the outside portion 151. The inside portion has a radially inwardly displaced cylindrical surface 157 to enable switch 109 to achieve one position when such inwardly displaced cylindrical surface 157 is in contact with the switch arm 145. The inside portion has a radially outwardly displaced cylindrical surface 159 to enable switch 109 to achieve another position when such outwardly displaced cylindrical surface 159 is not in contact with the switch arm 145.
As will be seen, the combination of switch 109 operating as a reversing switch will allow the jar opener 21 to operate in a series of single, one hundred eighty degrees cycles in which the first and second lid jaws 51 and 53 need only rotate one hundred eighty degrees during its forward lid 35 loosening action with reversal and re-set not involving a reverse one hundred eighty degree movement. This single cycling enables the jar opener 21 to be more convenient, eliminate the force and energy needed to move the first and second lid jaws 51 and 53 in a reverse direction. This also means that the jar opener 21 will be automatically returned to a position ready to again operate at the end of each cycle.
Also seen in
Referring to
However, at this point where the motor 69 has reversed itself, it should be noted that the cam extension 143 has engaged the other cam slot 153 on the other side of the rotational fitting 121 and thus stabilized the rotational fitting 121 during the reversal. Cam extension 143 will not leave the other cam slot 153 into which it is resting until the positive rotation of housing 29 on the next jar opening sequence.
Further, and as can be seen by the rotation of the arrow (since rotation housing 29 only moves in one direction), the switch arm 145 will remain in a position urged outwardly by the cam follower 147 engagement with radially outwardly displaced cylindrical surface 159 for the next one hundred eighty degree rotation of the rotation housing 29. As will be seen, polarity reversal by the stop/reverse switch 109 will remain so reversed throughout the next one hundred eighty degree cycle and will only be reversed again at the end of such next one hundred eighty degree cycle when the mechanism assumes the position seen in
Referring to
Switches 107 are each actually two double throw double pole switches which are setup to provide polarity reversal and momentary contact override. In terms of pole reversal, the switches 107 somewhat “chase” the pole reversal which occurs with respect to switch 109. As described above, the cam action effect of the turning of the rotational fitting 121 reverses the motor polarity at the end of each opening cycle. This pole reversal is not automatically re-reversed at the end of the cycle. The user in essence re-reverses the polarity each time the user starts the jar opener 21.
Button 31 is mechanically attached to both of switches 107, including a momentary override switch 107A and a pole reversal switch 107B. Switch 107A is spring loaded and returns to the position seen in
When the next cycle is started, depressing the button 31 does two things. First, it reverses the polarity of the motor from its last action in opening the jaws, and it does this via switch 107B. Secondly, the effect of switch 107A in its momentary contact, drives the motor 69 forward by overriding all of the other switches, regardless of polarity to start the motor 69 moving forward. Such forward movement will first begin to activate the first and second main jaws 41 and 43 to begin to close and thus immediately close switch 183. Switch 183 is open only when the first and second main jaws 41 and 43 (or one of them) is fully outwardly retracted. As a result, even a momentary forward powering of the motor 69 which moves the first or second main jaws 41 and 43 even a little, will cause switch 107 be to be closed.
As the user lifts his finger from the button 31, the power from Battery B flows through the switch 107A as seen in
Referring to
Other structures can be provided to cause a continuously movable rack to experience an energy or force gradient versus other structures connected in a competitive power train. Referring to
Referring to
One of the aspects of the jar opener 21 is the fact that the operability of the jar grasping mechanism is above the lid grasping mechanism. The “reach around” of the jar grasping mechanism enables it to have the lower grasping extent. Other structure which enable the jar 37 grasping structures to move below the lid 35 grasping structures can be utilized. Referring to
A cover 281 has an internal gear 283 with which a motor 69 and pinion 73 may power. A pinion 285 is introduced to operate between the planet gears 91 such as was underneath the fifth gear 87, the difference here is that pinion 285 rotates with the cover 281, but in
Referring to
Referring to
Referring to
With a belt set, several options are available. The lower belt can simply tighten and the upper belt can be tightened and then moved in a counterclockwise direction. Further, tightening of the upper belt can occur prior to movement. Further, in the upper belt, one sprocket can tighten and then another sprocket can move against a take-up reel with a given (high) tension. For example, upper belt 315 can be taken up from the left until the belt is tight. A supply reel could be set to supply belt only beyond a threshold spring tension of fifty to one hundred pounds. Then the upper belt would tighten and continue to tighten until it exceeded, say a fifty pound tension at which time the upper belt acts to move the lid 317 in a counterclockwise direction until the upper lid is removed.
In general it is preferable for the first and second main jaws 41 and 43 first and second lid jaws 51 and 53 to have built in initial resistance so that they operate in a given, expected sequence each time. For example the devices shown in
As has been shown, the epicyclic mechanism builds and shares the grip forces and utilizes excess torque forces as applied for to move the rotation housing 29 along with the lid 35. Adjusting the strength of the spring 165 can preset torque at which the opening operation begins. This is so that the friction between grips 49 and 59 and lid 35 and container body 37 will be large enough to avoid slippage. The seal between the jar 37 and lid 35 usually releases (with any destruction of vacuum) within the first quarter turn of unscrewing the lid 35.
In addition to the embodiment shown, a micro controller or chip can be used to provide the switching function, as well as other sensors for providing additional control.
Although the invention has been derived with reference to particular illustrative embodiments thereof, the utilization of the epicyclic force and torque balancing, control and single cycle forward principles can be applied to any number of appliances to achieve advantages embodied in the specification. It is clear many changes and modifications of the invention may become apparent to those skilled in the art without departing from the spirit and scope of the invention. Therefore, included within the patent warranted hereon are all such changes and modifications as may reasonably and properly be included within the scope of this contribution to the art.