This application claims priority from GB Patent Application No. 2210945.8, filed Jul. 27, 2022, the disclosures of which is incorporated herein by reference in its entirety.
This document relates to the jaws of a rivet setting tool.
Blind rivet setting tools have a jaw assembly for gripping and pulling the mandrel of a blind rivet as described in GB10004361 and US2019/0247913A1. The jaw assembly of a blind rivet setting tool may be replaced during routine maintenance due to wearing of the jaws. Alternatively, since blind rivets come in different shapes and sizes, the jaw assembly of a blind rivet setting tool may be replaced to accommodate different varieties of blind rivets. During reassembly of a blind rivet setting tool it is important that the jaws are aligned correctly in order to effectively set blind rivets.
According to an aspect of the invention there is a jaw assembly for a rivet setting tool the jaw assembly comprising a plurality of jaws each jaw defining part of an interlocking mechanism and an oppositely located part of another interlocking mechanism wherein adjacent jaws interlock via engagement of the parts of the interlocking mechanisms of the respective jaws for enabling radial movement of the jaws relative to each other while restricting axial movement of the jaws relative to each other.
Each said jaw may define at least one male part of a said interlocking mechanism and an oppositely located at least one female part of another said interlocking mechanism.
Each said jaw may define at least one male part and at least one female part of a said interlocking mechanism and an oppositely located at least one female part and at least one male part of another said interlocking mechanism.
The at least one male part of a said interlocking mechanism may be a projection and the at least one female part of a said interlocking mechanism may be a recess.
Each of the jaws may have a single projection and a single recess.
The projection and the recess of each said jaw may be positioned mid-way between first and second ends of the jaws.
Each of the jaws may comprise gripping teeth for gripping a mandrel of a blind rivet in use wherein a width of the gripping teeth may be narrower between the projections and recesses.
The jaw assembly may comprise a first jaw, a second jaw and a third jaw which are identically shaped.
The jaw assembly may have a first jaw and a second jaw and wherein the first jaw may be provided with a first male part of a first interlocking mechanism and an oppositely located male part of a second interlocking mechanism whereas the second jaw may be provided with a female part of the first interlocking mechanism and an oppositely located female part of the second interlocking mechanism.
The male parts of the interlocking mechanisms may be projections and the female parts of the interlocking mechanisms may be recesses.
The jaw assembly may comprise a retainer for biasing the jaws radially towards each other, wherein the retainer may be an o-ring, a c-clip, an elastic ring or a spring fastener. Each said jaw may comprise a groove configured to receive the retainer.
According to another aspect of the invention there is a rivet setting tool comprising a jaw assembly according to any variation heretofore described, wherein the tool may be a blind rivet setting tool.
Various aspects and embodiments of the invention will now be described by way of non-limiting example with reference to the accompanying drawings, in which:
A second bevel gear 124 is provided on the end face of a driving sleeve 126. The driving sleeve 126 is rotationally fixed relative to an input sleeve 128 of a ball screw arrangement 130. The driving sleeve 126 and input sleeve 128 are fixed relative to each other due to a friction fit arrangement. An internal surface of the input sleeve 128 comprises a threaded surface. The outer surface of the driving sleeve 126 is supported by bearings 132 which enable rotation of the driving sleeve 126, and thereby the input sleeve 128, with respect to the housing 102. A threaded rod 134 is mounted within the input sleeve 128 and extends through the input sleeve 128. A plurality of balls, such as metal ball bearings, ride in the opposing threaded surfaces of the input sleeve 128 and threaded rod 134, thereby defining a ball screw arrangement 130.
When the input sleeve 128 is rotatably driven by the driving sleeve 126 this causes axial movement of the threaded rod 134. In other words, torque from the motor 114 is transferred through the transmission 118, first and second bevel gears 120, 124 and driving sleeve 126 to the input sleeve 128, whereby rotation thereof causes axial movement of the threaded rod 134. The threaded rod 134 is restricted from rotating and is configured to move along a second longitudinal axis B-B of the tool 100 upon rotation of the input sleeve 128. The threaded rod 134 can move forwards or backwards along the axis B-B depending on the motor driving direction.
Referring to
A jaw assembly 500 is located within the pull-back hull 304. The jaw assembly (shown in
In a home position the heretofore described tool features occupy a position in which cooperation between the ramped rear surfaces 318 of the jaws 306 and the ramped front surface 316 of the separator sleeve 312 and between the front ramped surfaces 400 of the jaws 306 and the annular ramped surface 402 of the nose piece 320 provides that the jaws 306 are held radially apart from each other (see
In other words, pulling the pull-back hull 304 to the right in
Subsequently the tool 100 is required to perform a reset operation to dispose of the broken mandrel and to accept a fresh blind rivet for setting. During a reset operation of the tool 100 the controller 112 causes the motor 114 to reverse its direction for moving the threaded rod 134, and thus the pull-back hull 304, in the other direction along the second longitudinal axis B-B to the left in
Turning to
There are situations during which the jaw assembly 500 is removed from the tool, in particular during routine maintenance of the tool 100 during which it is disassembled and then reassembled after being cleaned. Alternatively, the jaw assembly 500 may be swapped with a new jaw assembly because the jaws 306 of the original jaw assembly have worn. Further alternatively the jaw assembly 500 may be swapped with a new jaw assembly because the different jaw assemblies are configured for use with different sized mandrels. Furthermore, some rivets have a profile on the mandrel such as ribs and the jaws intended for use with such rivets have a profile which is configured to mate with the profile on a mandrel for increasing grip. Referring again to
If the jaws 306 of a jaw assembly 500 are axially moveable with respect to each other in use then this causes wear of the o-ring 502, which means that the o-ring can prematurely fail and the jaws can become misaligned so the tool 100 is more likely to jam or not set a blind rivet correctly.
In order to address this problem axial movement of the jaws 306 of the jaw assembly 500 in
As shown in
Each recess 508 defines a channel in a jaw body which compliments the shape of the adjacent projection 506. The projections 506 each comprise a substantially rectangular cross-sectional shape at their outer edge as shown in
The interaction between opposing jaws 306 of the jaw assembly 500 will now be discussed in more detail. Cooperation between interlocking projections 506 and recesses 508 prevents relative movement between the jaws 306 along the jaw assembly axis G-G while permitting radial movement of the jaws 306 relative to each other. Referring again to
If a jaw such as the second jaw 306b experiences a force urging the jaw to move towards the retracted position with respect to the adjacent jaw such as the first jaw 306a then the second engagement surface 512 will engage the second reciprocal engagement surface 516, which will prevent relative axial movement between such jaws. Similarly, if a jaw such as the second jaw 306b experiences a force urging the jaw to move in the opposite direction with respect to an adjacent jaw such as the first jaw 306a then the first engagement surface 510 will engage the first reciprocal engagement surface 514, which will prevent relative axial movement between such jaws.
When the jaw assembly 500 is in the first configuration shown in
In use when a mandrel has been inserted between the jaws 306 of the jaw assembly 500 the projections 506 are partially inserted in the corresponding recesses 508 as shown in
The height, width, length and cross-sectional profile of the projections 506 and recesses 508 of the jaw assembly 500 can be varied, provided that the jaws 306 each still define a ramped outer surface 308 for cooperating with a conical inner surface 310 of the pull-back hull 304. Such variations can affect the extent to which the projections 506 extend into the recesses 508 for example as already mentioned, thereby enabling a manufacturer to selectively choose the extent to which the jaws 306 of the jaw assembly 500 can be radially moved towards each other. Furthermore variations in the shape, size and orientation of the projections 506 and the recesses 508 can affect the strength of the respective jaws 306, wherein jaws 306 made of strong metal can have thinner parts than jaws 306 made of less strong metal however presumably stronger metal is more expensive than less strong metal and so a manufacturer can make jaws having a jaw profile based on a balance between material costs and the minimum size and thickness of jaw features permitted by the available material.
Referring to
The jaw 606 as shown in
As will be described in more detail later on the first jaw assembly 500 formed of jaws 306 of the kind shown in
Referring to
The location of the projection 506 and recess 508 on a jaw 306 can also be varied though positioning the recess 508 too close to the first end 602 can weaken the jaw 306 and thereby the entire jaw assembly 500. To address this the recess 508 is positioned midway between the first jaw end 602 and the second jaw end 604 as illustrated in
Looking at
With reference to
It will be appreciated that whilst various aspects and embodiments have heretofore been described the scope of the present invention is not limited thereto and instead extends to encompass all arrangements, and modifications and alterations thereto, which fall within the spirit and scope of the appended claims.
The tool 100 in the drawings comprises a battery 104. In some examples the battery 104 is removable or alternatively the battery 104 is integral to the tool 100. In some embodiments the tool 100 comprises other power sources e.g. a mains power supply.
The heretofore described jaw assembly 500 and variants thereof need not necessarily be used in an electrically powered blind rivet setting tool but could be used in blind rivet setting tools of other varieties such as pneumatic blind rivet setting tools, hydraulic blind rivet setting tools or manually powered tools for example.
The heretofore described jaw assembly 500 and variants thereof need not necessarily be used exclusively in blind rivet setting tools but may be used in other rivet setting tools in which a set of jaws is caused by a pull-back hull to pull on the rivet to be set.
As shown in
The o-ring 502 can be replaced with any other retainer suitable for urging the jaws of a jaw assembly radially towards each other such as a c-clip, a circlip, an e clip, a snap ring or spring fastener.
It will be appreciated that a retainer such as an o-ring 502 is not essential and that a jaw assembly can be used which does not have a retainer, however, it will be affected by the disadvantage that when the jaw assembly is removed from the tool 100 the jaws fall apart from each other, meaning that it is more difficult for a user to insert a jaw assembly which does not have a retainer such as an o-ring 502 into the blind rivet setting tool 100.
The o-ring 502 is made from an elastic material such as rubber but this is not exclusive and the o-ring 502 can alternatively be made of other flexible materials such as polyurethane, PTFE, ethylene propylene rubber, neoprene, nitrile, or silicone.
The shape of the heretofore described projections 506 and recesses 508 are not limited to those shown in the drawings. More generally a first side of each jaw in a jaw assembly defines a male part of a two-part interlocking mechanism and the opposite side of each such jaw defines a female part of the two-part interlocking mechanism; whereby said male and female parts of adjacent jaws interlock with each other to enable radial movement of the jaws relative to each other while restricting axial movement of the jaws relative to each other.
In some embodiments each jaw may have multiple features on either side of the jaw which interlock with corresponding features of an adjacent jaw. For example, a first side of each jaw in a jaw assembly may define at least one male part of a two-part interlocking mechanism and the opposite side of each such jaw defines at least one female part of the two-part interlocking mechanism; whereby said male and female parts of adjacent jaws interlock with each other to enable radial movement of the jaws relative to each other while restricting axial movement of the jaws relative to each other.
In some embodiments each jaw may have at least one male and at least one female feature on either side of the jaw which interlock with corresponding features of an adjacent jaw. For example a first side of each jaw in a jaw assembly may define at least one male part and a least one female part of a two-part interlocking mechanism and the opposite side of each such jaw defines at least one female part and at least one male part of the two-part interlocking mechanism; whereby said male and female parts of adjacent jaws interlock with each other to enable radial movement of the jaws relative to each other while restricting axial movement of the jaws relative to each other.
As shown in
Although the illustrated jaw assembly embodiments have three jaws it will be appreciated that this is not limiting and that a jaw assembly may have fewer or more than three jaws, wherein a person skilled in the art will understand how to modify the shape and dimensions of the illustrated jaws in order to form a jaw assembly from fewer or more than three jaws. In some embodiments a jaw assembly may have two jaws and in other embodiments a jaw assembly may have four or more jaws.
In a jaw assembly embodiment having two jaws a first jaw may have two male parts of a two-part engagement mechanism, whereas the second jaw may have two female parts of a two-part engagement mechanism. For example, the first jaw may be substantially U-shaped and have a projection at each end facing in a direction towards the second jaw. Similarly, the second jaw may be substantially U-shaped and have a recess at each end facing in a direction towards the first jaw. The projections mate with the recesses for guiding radial movement of the first and second jaws while restricting axial movement of the first and second jaws relative to each other.
Number | Date | Country | Kind |
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2210945.8 | Jul 2022 | GB | national |