The following description relates generally to jib stowage, and in particular, to a jib coupling system for stowing a jib on a boom.
A lifting vehicle, such as a mobile crane, may have a telescoping boom comprised of a base section and one or more nested telescoping sections, extendable from, and retractable into the base section. In some boom configurations, a boom extension or jib may be affixed to a boom nose of the telescoping boom.
With reference to
Typically, the jib extension will be stowed by way of a first stowage connection 124 at or near the tip 120 of the jib 110 and the base 122 of the base section 112, and a second stowage connection 126 positioned in an intermediate area between the jib tip 120 and the jib base 116, and between the base 122 of base section 112 and the boom nose 118.
In known jib stowage arrangements, the first stowage connection 124 may be released, as shown in
With respective portions of the jib base and boom nose 118 connected, the second stowage connection 126 may be released and the jib 110 may pivot around the pivot joint 128. Accordingly, the jib base 116 may be brought into alignment with the boom nose 118, along an axis of the boom 114, to secure the jib base 116 to the boom nose 118 and extend the boom 114.
One drawback to the known jib stowage arrangement above is that when moving the jib 110 from the stowed position to an operating position (i.e., connected to and installed at the boom nose 118), if the connection at the pivot joint 128 is not secure after the second stowage connection is released, the jib 110 may fall from the boom 114. Conversely, when moving from the jib 110 from the operable position to the stowed position, the jib 110 may fall from the boom if the second stowage connection 126 is not secured upon release of the pivot joint 128.
Efforts have been made to address the drawback described above. For example, U.S. Pat. No. 8,522,988 to Tanaka et al., includes a pair of pin retraction restriction means. In particular, Tanaka et al. discloses upper and lower pivot pins at a location corresponding to the pivot joint described above. The upper and lower pivot pins are movable away from one another to an extended position to couple the jib to the boom nose, and toward one another to a retracted position to decouple the jib from the boom nose. Tanaka et al. also discloses upper and lower coupling pins at a location corresponding to the second stowage connection described above. Similar to the pivot pins, the upper and lower coupling pins are movable away from one another to an extended position, whereby the jib may be coupled to the boom, and toward one another to a retracted position whereby the jib may be decoupled from the boom.
In Tanaka et al., one of the pin retraction restriction means includes a first restricting member and the other of the pin retraction restriction means includes a second restricting member. The first and second restricting members are pivoting arms urged by a spring into a gap formed between the pivot pins and coupling pins, respectively, when the pivot and coupling pins are in extended positions. Accordingly, the first and second restricting means may prevent retraction of the pivot pins and coupling pins.
In addition, the first and second restricting means are each connected, at an opposite end from the spring connection, to respective control cables. The control cable of the first restricting member is connected at an opposite end to the upper coupling pin, such that movement of the upper coupling pin to the extended position causes the control cable to pull the pivot arm of the first restricting member, against a biasing force, out of the gap between the upper and lower pivot pins. The control cable of the second restricting member is connected at an opposite end to the upper pivot pin, such that movement of the upper pivot pin to the extended position causes the control cable to pull the pivot arm of the second restricting member, against a biasing force, out of the gap between the upper and lower coupling pins.
Thus, movement of the coupling pins to the extended position causes the first restricting member to pivot out of gap between the upper and lower pivot pins, thereby allowing the pivot pins to retract. Similarly, movement of the pivot pins to the extended position causes the second restricting member to pivot out of a gap between the upper and lower coupling pins, thereby allowing the coupling pins to retract. In this manner, Tanaka et al. seeks to maintain a connection of at least one of the pivot pins or coupling pins to the boom at all times.
However, the arrangement described above is mechanically complex and requires numerous connections between moving parts. For example, each control cable is required to be connected at each end to either a pivot arm or a coupling or pivot pin to pull the cable in a predetermined direction. In addition, because of the number of moving parts, which are typically exposed to the environment, and the nature of working environments in which such a system is typically used, the pin retraction restriction system above may not be sufficiently durable, and could require frequent maintenance. This results in machine down time and increased service and maintenance costs.
Accordingly, it is desirable to provide a jib coupling system that maintains the jib in connection with the boom during movement from a stowed condition to an extended condition, and vice versa, with fewer components and reduced mechanical complexity
According to one embodiment, a jib coupling system for coupling a jib to a boom includes a stowage coupling assembly having a locking member movable between a retracted position and an extended position, an extension pivot coupling system having a coupling member movable between a retracted position and an extended position, and a cable having a first end operably connected to the locking member and a second end having a locking pin. Movement of the locking member from the extended position to the retracted position causes the locking pin to engage the coupling member, and movement of the locking member from the retracted position to the extended position causes the locking pin to disengage the coupling member.
According to another embodiment, a boom assembly for a construction vehicle includes a boom having a base section and boom nose, a jib movable relative to the base section between a stowed condition and an extended condition, and a jib coupling system configured to couple the jib to the boom. The jib coupling system includes a stowage coupling assembly having a locking member movable between a retracted position and an extended position, an extension pivot coupling system having a coupling member movable between a retracted position and an extended position and a cable having a first end operably connected to the locking member and a second end having a locking pin. Movement of the locking member from the extended position to the retracted position causes the locking pin to engage the coupling member, and movement of the locking member from the retracted position to the extended position causes the locking pin to disengage the coupling member.
According to still another embodiment, a mobile crane includes a boom assembly having a base section, a boom nose, and a jib movable relative to the base section between a stowed condition and an extended condition, and a jib coupling system configured to couple the jib to the boom. The jib coupling system includes a stowage coupling assembly having a locking member movable between a retracted position and an extended position, an extension pivot coupling system having a coupling member movable between a retracted position and an extended position and a cable having a first end operably connected to the locking member and a second end having a locking pin. Movement of the locking member from the extended position to the retracted position causes the locking pin to engage the coupling member, and movement of the locking member from the retracted position to the extended position causes the locking pin to disengage the coupling member.
Other objects, features, and advantages of the disclosure will be apparent from the following description, taken in conjunction with the accompanying sheets of drawings, wherein like numerals refer to like parts, elements, components, steps, and processes.
While the present disclosure is susceptible of embodiment in various forms, there is shown in the drawings and will hereinafter be described one or more embodiments with the understanding that the present disclosure is to be considered illustrative only and is not intended to limit the disclosure to any specific embodiment described or illustrated.
The boom assembly 12 further includes a boom extension, or jib 20, configured for selective connection to a distal end of the boom, i.e., the boom nose 22. The jib 20, in one embodiment, is a lattice jib. In general, the jib 20 is movable relative to the boom 14 between a stowed condition (
Referring to
In one embodiment, the stowage coupling assembly 26 also includes a biasing element 34 to urge the locking member 32 in a predetermined direction. For example, in the embodiments shown in
The stowage coupling assembly 26 may further include a support plate 36 operably connected to the locking member 32. In one embodiment, the support plate 36 acts as a seat for one end of the biasing element 34. Further, in one embodiment, the support plate 36 may be fixedly attached to the locking member 32, such that the support plate 36 moves with the locking member 32. In addition, a first end 38 of the one or more cables 30 may be attached to the support plate 36, such that movement of the locking member 32, and in turn, the support plate 36, causes movement of the one or more cables 30. It is understood, however, that the present disclosure is not limited to this configuration. For example, the biasing element 34 may be supported at a seat connected to the locking member 32 and the one or more cables 30 may be attached directly to the locking member 32, to a plate or to a similar mounting component connected to the locking member 32, separate from the seat.
As more clearly shown in
Referring still to
The stowage coupling assembly 26 also includes a locking member actuator 48. In one embodiment, the locking member actuator 48 may be, for example, a linear actuator such as a solenoid or a pneumatic or hydraulic piston cylinder system to drive the locking member 32 in at least one direction. For example, the locking member actuator 48 may drive the locking member 32 from the retracted position (
The locking member actuator 48 is not limited to those examples described above, however, and other actuators suitable for driving the locking member 32 in at least one direction are envisioned. For example, the locking member actuator 48 may be configured to drive the locking element by way of a power screw or similar screw-thread arrangement. Further, as shown in
The stowage coupling assembly 26 may be connected to the jib 20 by way of the bracket 44 using known, suitable fasteners. Accordingly, in one embodiment, the locking member 32, the biasing element 34, and the support plate 36 are either directly or indirectly mounted to the bracket 44, which in turn, is connected the jib 20. In addition, the arm 49 of the locking member actuator 48 may project into the bracket 44 in the locked condition.
Referring to
In one embodiment, the coupling member 52 includes coupling pins or bolts 60. The coupling pins 60 are actuated by the coupling actuator 54 to move in substantially opposite directions relative to one another between an extended position (
The second end 58 of the one or more cables 30 includes the locking pin 56 configured to selectively engage a respective coupling pin 60. For example, each coupling pin 60 may include a positioning opening 64 configured to receive the locking pin 56 in response to movement of the stowage coupling assembly 26 as will be described below. Preferably, the positioning opening 64 is sized to receive the locking pin 56 with a low clearance, to limit movement of the coupling pin 60 when the locking pin 56 is received in the positioning opening 64. In one embodiment, the jib coupling system 24 includes two cables 30, each cable 30 having a first end 38 connected to the support plate 36, and a second end 58 having a locking pin 56. The locking pin 56 of one cable 30 is configured to selectively engage a positioning opening 64 in one of the coupling pins 60, while the locking pin of another cable 30 is configured to selectively engage a positioning opening 64 in the other of the coupling pins 60.
With further reference to
In one embodiment, the coupling pins 60 are substantially cylindrical in shape, and the openings 70 in the lugs 68 are correspondingly shaped, such that the coupling pins 60 may rotate to allow the jib 20 to pivot to the extended position on the boom 14. In one embodiment, the positioning openings 64 may extend at least partially through the cylindrically shaped coupling pins 60. Alternatively, or in addition, the coupling pins 60 may be formed with an extension in which the positioning openings 64 may be formed.
It is understood that the terminology “upper” and “lower” is used for the purposes of example, and the present disclosure is not limited to such a configuration. For example, in one embodiment, the boom lugs 74 could be found at left and right sides of a boom nose 22.
In operation, the jib 20 may be initially held in the stowed condition, alongside, or on top of, the base section 16 of the boom 14 as shown in
Referring to
To move the jib 20 to the extended condition, the jib 20 is pivoted about the locking member 32 at the stowage coupling assembly 26 to move the mounting end 50 of the jib 20 toward the boom nose 22. In particular, with reference to
Turning to
With the coupling pins 60 extended and engaged in the openings of the jib lugs 68 and boom lugs 74, and the locking member 32 of the stowage coupling assembly 26 retracted and disengaged from the stowage lug 78 of the base section 16, the jib 20 may pivoted about the coupling pins 60 to bring the mounting end 50 of the jib 20 into substantially axial alignment with the boom nose 22 so that that jib 20 may be secured to the boom nose 22 for operation.
To move the jib 20 from the extended condition to the stowed condition, the jib 20 is pivoted about the coupling pins 60 from the boom nose 22 toward the base section 16 until the locking member 32 is substantially aligned with the stowage lug 78. The locking member actuator 48 can be energized to drive the locking member 32 to the extended position, against the biasing force from the biasing element 34, such that the locking member 32 extends into the opening of the stowage lug 78 and the stowage coupling assembly 26 is in the locked condition. Movement of the locking member 32 to the extended position causes movement of the support plate 36 and the first end 38 of the cable 30. Accordingly, the support plate 36 applies a pulling force to cable 30 which causes the locking pin 56 at the second end 58 of the cable 30 to retract or disengage from the positioning opening 64 in the coupling pin 60.
It will be recognized that by mounting the locking member actuator 48 on the boom 14, the locking member 32 may pivot away from, and toward, the actuator 48 with pivoting movement of the jib 20. In order for the actuator 48 to drive the locking member 32 to the extended position, the locking member 32 is pivoted to a position where it is substantially aligned with the actuator 48 and the stowage lug 78. In this manner, it may be assured that when the locking member 32 is actuated to the extended position, it will engage the stowage lug 78 to couple the jib 20 to the base section 16.
With the locking pin 56 removed from the coupling pin 60, the coupling actuator 54 may be operated to actuate the coupling pins 60 to the retracted position where the coupling pins 60 are withdrawn from the boom lug openings 76. Accordingly, the jib 20 may be pivoted on the locking member 32 such that the mounting end 50 of the jib 20 moves away from the boom nose 22. Additional stowage coupling devices may then be operated to secure the jib 20 in the stowed condition.
Accordingly, in the embodiments above, a jib may be moved from a stowed condition to an extended condition, and vice versa, on a boom while remaining coupled to the boom by at least one coupling assembly at all times. By way of the interactive and interconnected relationship between the stowage coupling assembly, the one or more cables, and the extension pivot coupling assembly, simultaneous decoupling of the stowage coupling and extension pivot coupling assemblies is substantially prohibited. In addition, in the embodiments above, the one or more cables are driven only from the stowage coupling assembly. That is, the one or more cables are pushed and pulled from the first end only, which reduces parts and complexity of the jib coupling system.
It is understood that the features described with respect to any of the embodiments above may be implemented, used together with, or replace features described in any of the other embodiments above. It is also understood that description of some features may be omitted in some embodiments, where similar or identical features are discussed in other embodiments. Further, it is understood that the jib coupling system described above may be substantially reversed such that the locking pin at the second end of the cable is configured to interact with the locking member at an intermediate area of the jib.
All patents referred to herein, are hereby incorporated herein in their entirety, by reference, whether or not specifically indicated as such within the text of this disclosure.
In the present disclosure, the words “a” or “an” are to be taken to include both the singular and the plural. Conversely, any reference to plural items shall, where appropriate, include the singular. In addition, in is understood that terminology referring to directions or relative orientations, such as, but not limited to, “upper” “lower” “raised” “lowered” “top” “bottom” “above” “below” “alongside” “left” and “right” are used for purposes of example and do not limit the scope of the subject matter described herein to such orientations or relative positioning.
From the foregoing it will be observed that numerous modifications and variations can be effectuated without departing from the true spirit and scope of the novel concepts of the present invention. It is to be understood that no limitation with respect to the specific embodiments illustrated is intended or should be inferred. The disclosure is intended to cover by the appended claims all such modifications as fall within the scope of the claims.
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