The invention is directed on a jib for a crane, in particular for a self-erecting crane, and such a crane, in particular such a self-erecting crane, comprising said jib.
EP 0 870 726 B1 discloses a self-erecting crane with a sideways foldable jib in a transport position of the crane. A jib is foldable and comprises an intermediate folding jib element. However, the folding of the jib is limited due to the kinematics of the intermediate folding jib element.
It is therefore an object of the invention to provide a jib for a crane, wherein folding the jib is simplified. In particular, it is an object of the invention to simplify the handling of the jib during folding.
This object is achieved according to the invention by a jib for a crane, in particular for a self-erecting crane comprising a first jib element, a second jib element with the second jib element being connected to the first jib element, and a jib connecting unit, connecting the first jib element to the second jib element, the jib connecting unit comprising a first jib connecting element being articulated to the first jib element, a second jib connecting element being articulated to the second jib element, a first hinge element being articulated to the first jib connecting element, at second hinge element being articulated to the second jib connecting element, wherein the jib is configured to be foldable between an operation arrangement and a transportation arrangement, wherein the operation arrangement configures the first jib element and the second jib element to be coaxially arranged in a longitudinal direction of the jib, wherein under the transportation arrangement the jib is folded such that the first jib element axis and the second jib element axis are arranged parallel to another, wherein a first hinge axis is transversally oriented to a first jib connecting axis, and wherein a second hinge axis is transversally oriented to a second jib connecting axis.
According to the invention, it was recognized that a jib connecting unit enables enhanced connection of a first jib element and a second jib element of a jib for a crane. The jib connecting unit enables a transition of the jib between an operation arrangement and transportation arrangement. In the operation arrangement the first jib element and the second jib element are oriented coaxially to a longitudinal axis of the jib. In the transportation arrangement the jib is folded such that the first jib element and the second jib element are arranged next to each other and in particular are arranged parallel beside each other. The arrangement of the first jib element and the second jib element beside each other in the transportation arrangement is enhanced by the jib connecting unit which comprises a first jib connecting element, a second jib connecting element and at least one jib hinge element being articulated at a first hinge axis with the first jib connecting element and the at least one hinge element being articulated at a second hinge axis with the second jib connecting element. Thus, a lateral arrangement of the first and the second jib element is adjustable. The configuration of the folded jib in the transport arrangement comprises an additional degree of freedom. The first hinge axis and the second hinge axis are arranged with respect to each other at a perpendicular offset. The first hinge axis is transversally oriented to a first jib connecting axis at which the first jib connecting element is articulated with the first jib element. In particular, the first hinge axis is perpendicular to the first jib connecting axis. The second jib connecting element is articulated at a second jib connecting axis with the second jib element. The second hinge axis is transversally, in particular perpendicularly, oriented to the second jib connecting axis. The first jib element comprises a first jib element axis. The second jib element comprises a second jib element axis. In the transportation arrangement of the jib the first jib element axis and the second jib element axis are arranged parallel to each other and spaced apart farther.
A jib with a jib connecting unit according to an embodiment in which the first jib connecting element and the second jib connecting element are configured in a trapezoid shape, comprises enhanced stiffness and structural stability of the first jib connecting element and/or of the second jib connecting element. In particular, at least one of the groups of the first jib connecting element and the second jib connecting element is of trapezoid shape. That means that at least one of the elements comprises a cross section in a plane perpendicular to the longitudinal axis having a trapezoid contour. Thus, the connection of the first jib element, which is usually of rectangular cross section, and of the second jib element, which is in particular of rectangular cross section, is enhanced, since the jib connecting unit at least partially comprises also a four-sided cross sectional shape. A transfer of forces from the second jib element through the jib connecting unit to the first jib element is enhanced. In particular pressure forces are directly led through lower booms of the second jib element, the jib connecting unit and the first jib element. In particular, tension forces are led through upper booms of the second jib element, the jib connecting unit and the first jib element. In particular, the jib connecting unit comprises lower booms building a lower boom plane section and upper booms building an upper boom plane section as base and roof of the trapezoid. The transmission of forces between the first jib element and the second jib element provided by the jib connecting unit is enhanced. In particular, the jib connecting element is not of triangular or pyramidal shape with a vertex at the top of the elements as disclosed in EP 0 870 726 B1.
A jib according to one embodiment in which the first jib connecting element comprises a lower first boom configured in a lower first boom plane section, and wherein the first hinge axis intersects the lower first boom plane section, has a jib connecting unit with a first jib connecting element of enhanced stiffness. Since the first hinge axis which provides articulation of the at least one hinge element is provided inside the first jib connecting element, the stability of the first jib connecting element is enhanced. The first hinge axis intersects a lower first boom plane section which is built by two lower first booms of the first jib connecting element. In particular, the two lower first booms extend along the longitudinal axis. The first hinge axis is provided at least partially inside the cross sectional area of the first jib connecting element.
A jib according to one embodiment comprises an upper first boom plane section for enhancing the stiffness of the first jib connecting element. In particular, the upper first boom plane section has at least partially an inclination with respect to a horizontal plane.
A jib according to one embodiment in which the first jib connecting element is connected to the first jib element by a first telescopic cylinder, wherein the first telescopic cylinder is articulated at a first cylinder hinge axis against the first jib connecting element, and wherein the first cylinder hinge axis is configured between the lower first boom plane section and the upper first boom plane section, provides enhanced folding. A telescopic cylinder is provided for connecting the first jib connecting element to the first jib element. The first telescopic cylinder is articulated at the first jib connecting element around a first cylinder hinge axis. The first cylinder hinge axis is arranged between the lower first boom plane section and the upper first boom plane section.
A jib according to an embodiment comprises a second jib connecting element configured similarly to the first jib connecting element. The advantages are the same discussed above to which reference made is, respectively.
A jib according to an embodiment comprises a jib connecting unit with two hinge elements. The two hinge elements are concentrically arranged concerning the first hinge axis and the second hinge axis. Thus, it is possible to provide secure and stable articulation of the first and second jib connecting elements on the one hand and a weight reduction of the hinge elements on the other hand.
A jib according to an embodiment in which the two hinge elements are spaced apart from one another alongside the first hinge axis and the second hinge axis, comprises enhanced accessibility to the jib connecting unit, in particular to the first and to the second jib connecting elements also in the operation arrangement.
A jib according to an embodiment in which two hinge elements are articulated at an intermediate hinge axis, provides further flexibility for the handling of the jib connecting elements of the jib connecting unit. Since an additional, intermediate hinge axis is provided, the two hinge elements can be articulated at the intermediate hinge axis. An additional degree of freedom for kinematics of the hinge elements is provided.
A jib according to an embodiment, in which the two hinge elements are configured displaceable between a connecting arrangement and an offset arrangement, wherein under the connecting arrangement the first jib connecting element and the second jib connecting element are connected to another, and wherein under the offset arrangement the first jib connecting element and the second jib connecting element are spaced apart from another alongside a longitudinal axis by an axial offset, enables an offset of the first jib element and the second jib element along the longitudinal axis such that the first jib element and the second jib element are spaced apart from each other along the longitudinal axis.
A jib according to an embodiment in which an intermediate hinge axis is configured coaxial to a fixing axis, and wherein the first jib connecting element and the second jib connecting element are fixed to another in an operation mode, enables enhanced stiffness of the hinge elements since the intermediate hinge axis is coaxially arranged to a fixing axis of the hinge elements. The fixing axis enables fixing of the first jib connecting element with the second jib connecting element, in particular in the operation arrangement. Thus, the intermediate hinge axis provides multiple functionality.
A jib according to an embodiment in which each of the two hinge elements comprises a blocking bore, wherein under the offset arrangement the blocking bores are aligned coaxial and are connected by a connecting element, and wherein articulation around the intermediate hinge axis is prohibited, enables blocking of the articulation of the two hinge elements to each other around the intermediate hinge axis. For that purpose, each of the two hinge elements comprises a blocking bore, wherein in the offset arrangement of the two hinge elements the blocking bores are aligned concentrically. Thus, it is possible to block articulation of the two hinge elements by connecting the elements with a connecting element, such as a bolt. Then, the articulation around the intermediate hinge axis is prevented.
A jib according to an embodiment in which the first jib connecting element and the second jib connecting element comprises of a fixing element configured to be fixed to another under the operation arrangement of the jib, enhances the handling of the jib, in particular during an operation, i.e. in operation arrangement of the jib.
At least one fixing element is provided at the jib elements of the jib. The fixing element can be realized by bores to be aligned concentrically in the operation arrangement of the jib such that the aligned bores are to be fixed with a bolt. However, other fixing elements can be provided as well. In particular, the fixing elements, in particular the bores to be aligned are arranged spaced apart from the first hinge axis and the second hinge axis. In particular, the bores are aligned concentrically to a fixing axis, wherein the fixing axis oriented parallel to the first hinge axis and the second hinge axis.
It is a further object to of the invention to provide a crane, in particular a self-erecting crane, that provides simplified erecting of the crane on the one hand and easy transport of the crane in a transport arrangement on the other hand.
This object is achieved according to the invention by a crane, in particular by a self-erecting crane, comprising comprising of a basic structure, a mast comprising a mast longitudinal axis, wherein the mast is connected to the basic structure, a jib according to an embodiment of the invention, wherein the jib is foldable between an operation arrangement and a transportation configuration, wherein under the operation arrangement a first jib element and a second jib element are configured coaxial to a longitudinal axis, and wherein under the transportation arrangement one of the first and second jib elements is configured such that the longitudinal axis and a first jib element axis and a second jib element axis make corner a triangle.
According to the invention, it was recognized that a crane having a jib according to the disclosed and claimed subject matter, enables folding the jib between the operational arrangement and the transportation arrangement. In the transportation arrangement, at least one of the jib elements is arranged such that a mast axis, the first jib element axis and the second jib element axis are arranged at corners of a triangle. In particular, the mast, the first jib element and the second jib element each comprise a rectangular cross section concerning their longitudinal axis, wherein in the transportation arrangement the mast is arranged neighboring to a horizontal edge of the rectangular cross section of the first jib element and the second jib element is arranged neighboring to a vertical edge of the rectangular cross section of the first jib element. The mast and the second jib element are arranged at neighboring edges of the rectangular cross section of the first jib element. In particular, the mast, the first jib element and the second jib element are not arranged in a stack formation stacked on each other in one direction. Thus, the crane according to this embodiment comprises an enhanced transportation arrangement. In particular it possible to transport the crane on regular streets, since the crane in the transportation arrangement does not exceed height limitations. Also transport by train or ship is possible.
It is a further aspect of the invention to provide a self-erecting crane with a foldable jib such that folding the jib between a transportation arrangement and an operation arrangement is enhanced.
This object is achieved according to the invention by a self-erecting crane with a foldable jib comprising a first jib element, a second jib element and a third jib element, a jib connecting unit connecting the first jib element to the second jib element, wherein the second jib element and the third jib element of the foldable jib are configured alongside a mast of the self-erecting crane under a transportation position, wherein the jib connecting unit further comprises a) a first jib connecting element having a rectangular base, wherein the first jib connecting element is connected to the first jib element in the area of lower booms at a transverse first jib connecting axis and wherein the first jib connecting element is connected to the first jib element via a first telescopic cylinder to upper booms of the first jib element, b) a second jib connecting element having a rectangular base, wherein the second jib connecting element is connected to the second jib element in the area of lower booms at a transverse second jib connecting axis and wherein the second jib connecting element is connected to the second jib element via a second telescopic cylinder to upper booms of the second jib element, c) a hinge element joining the first jib connecting element to the second jib connecting element, wherein the hinge element determines at least one vertical hinge axis, and d) non-permanent fixing elements for interlocking the jib connecting element with the second jib connecting element in an operation position of the crane, wherein the at least one hinge axis is situated at least partially inside the jib connecting unit.
According to the invention, it was recognized that the folding of a jib of a self-erecting crane is enhanced having a jib connecting unit comprising a first and a second jib connecting element which are articulated to each other at at least one vertical hinge axis. The at least one hinge axis is situated at least partially inside of the jib connecting unit. In particular, the hinge axis intersects a lower boom plane section of the first jib connecting element or of the second jib connecting element. The lower boom plane sections of the corresponding jib connecting elements in particular build a rectangular base having lower booms. In particular, the hinge axis intersects at least one of the lower booms. Thus, the hinge axis is not situated on one of the sides of the jib connecting unit. It is possible that the at least one hinge axis is situated completely inside the jib connecting unit. In particular, the hinge axis intersects the rectangular base and a rectangular roof built by an upper boom plane section. Since the hinge axis is integrated in the jib connecting unit, the stiffness of the jib connecting unit is enhanced. Further, flexibility concerning the articulation of the jib connecting elements to each other is not affected. The jib connecting unit enables stable, secure and flexible folding of the jib.
The current invention comprises the self-erecting crane of the disclosed embodiments also in combination with at least one of the further features described in this application.
Embodiments of the invention will be described in more detail below by the drawings.
At the tip of the mast 9, a jib 10 is articulated around a horizontal axis 11. The jib 10 is luffable around the horizontal axis 11. Thus, the horizontal axis 11 is also called luffing axis. A corresponding luffing plane is vertically oriented. The luffing plane is the drawing plane of
The jib 10 is slacked via a slacking device 12 at the counter weight arrangement 7. The jib 10 comprises a first jib element 13, a second jib element 14, a third jib element 15 and a fourth jib element 16. The first jib element 13 comprises a first jib element axis 73. The second jib element 14 comprises a second jib element axis 74. The first jib element 13 is articulated at the horizontal axis 11 with the mast. The first jib element is also called jib foot element. The first jib element 13 and the second jib element 14 are connected via a connecting unit 17 with a first jib connecting element 18 and a second jib connecting element 19. The jib connecting unit 17 is explained in detail later.
The first jib element 13 is directly articulated at a first jib connecting axis 20 with the first jib connecting element 18. The first jib connecting axis 20 is arranged in the region of lower booms of the first jib element 13. In the region of upper booms of the first jib element 13, it is connected to the first connecting element 18 via a first telescopic cylinder 21.
The second jib element 14 is directly articulated at a second jib connecting axis 22 with the second jib connecting element 19. The second jib connecting axis 22 is horizontally oriented. The second jib connecting axis 22 is arranged in an area next to the lower booms of the second jib element 14. In an area of upper booms of the second jib element 14, the second jib element 14 is connected to the second jib connecting element 19 via a second telescopic cylinder 23.
The jib 10 comprises a longitudinal axis 25. In the arrangement of the crane 1 in
For lifting and lowering a load with the crane 1, a travelling trolley 29 is provided. The travelling trolley 29 is provided at lower booms of the jib 10. In particular, the travelling trolley 29 is guided along the lower booms of the jib 10. The travelling trolley 29 is driven by trolley motor 30 via cables.
The second jib element 14 is connected to the third jib element 15 via a first connecting element 26. The third jib element 15 and the fourth jib element 16 are connected with each other via a second connecting element 27. The fourth jib element 16 comprises a cross sectional area such that it can be nested onto the third jib element 15. In particular, the fourth jib element 16 has an essentially U-shaped cross section with an opening of the U at an upper end. When articulating the fourth jib element 16 at the second connecting element 27 counterclockwise in
As best seen in
An exemplary embodiment of the jib connecting unit 17 is shown in
The second jib connecting element 19 provides openings concentrically arranged concerning the second jib connecting axis 22. Further openings are provided concentrically around a second cylinder hinge axis 32. The jib connecting axes 20, 22 and the cylinder hinge axes 31, 32 are oriented parallel to each other. In particular, the axes 20, 22, 31 and 32 are horizontally oriented. The axes 20, 22, 31 and 32 are oriented perpendicular to the longitudinal axis 25 of the jib 10.
The first jib connecting element 18 is connected with the second jib connecting element 19 via two hinge elements 33. Each hinge element 33 is provided as a connecting rod articulated at a first hinge axis 34 with the first jib connecting element 18 and articulated at a second hinge axis 35 with the second jib connecting element 19. The first hinge axis 34 and the second hinge axis 35 are arranged with a lateral offset D with respect to each other, wherein the offset D is oriented perpendicular to the first hinge axis 34 and to the second hinge axis 35. In particular, the lateral offset D is oriented parallel to the longitudinal axis 25 of the jib 10.
Both the first jib connecting element 18 and the second jib connecting element 19 each comprise a cross section oriented perpendicular to the longitudinal axis 25, wherein the cross section is of trapezoid shape. The trapezoid comprises a bottom in the form of a lower first boom plane section defined by two lower first booms 36 extending along the longitudinal axis 25. A roof of the trapezoid is provided in the form of an upper first boom plane section. The upper first boom plane section is provided by an upper first plate element 37. The first cylinder hinge axis 31 intersects the upper first plate element 37. The first jib connecting axis 20 intersects each of the lower first booms 36 at free ends facing the first jib element 13. The upper first plate element 37 comprises an inclination concerning a horizontal plane.
At an upper end 38 of the first jib connecting element 18, receiving elements 39 are provided for receiving rope guiding elements, e.g., rope discs, or for receiving structural parts of the jib, e.g. struts.
The second jib connecting element 19 comprises lower second booms 40 defining a lower second boom plane section. Further, an upper second plate element 41 defines an upper second boom plane section. The upper second boom plane section may comprise at least partially an inclination with respect to the horizontal. The trapezoid of the second jib connecting element 19 has a bottom in the form of the lower second boom plane section and a roof in the form of an upper second boom plane section.
The upper first boom plane section has a width WU1. The lower first boom plane section has a width WL1. The lower second boom plane section has a width WL2. The upper second boom plane section has a width WU2. As best seen from
Each of the lower boom plane sections comprises several stiffening struts 42. The lower first boom plane sections are each connected with the corresponding upper first plate elements 37, 41 with stiffening plates 43. The stiffening plates 43 each comprise a window for reduction of the material amount and therefore for reduction of the weight.
As best seen from
Each of the hinge elements 33 comprises a stopping pin 44 in order to provide a defined positioning of the first jib connecting element 18 relative to the second jib connecting element 19.
The hinge elements 33 are concentrically arranged concerning the first hinge axis 34 and the second hinge axis 35. The two hinge elements 33 are spaced apart from each other along the first hinge axis 34 and along the second hinge axis 35.
The first jib connecting element 18 provides a first fixing element 45 and the second jib connecting element 19 comprises a second fixing element 46. Both fixing elements 45, 46 comprise an opening, wherein the openings 45, 46 are aligned with each other in the operation arrangement of the jib connecting unit 17 as illustrated in
In the following, a transformation of the crane 1 and in particular of the jib connecting unit 17 from the operation arrangement in
To understand the whole self-erecting process of the crane 1, it must be understood that starting from the operation arrangement of the crane 1 with the linear, unfolded arrangement of the jib 10, the jib elements 13 to 17 are disposed coaxially to the longitudinal axis 25. Starting the folding means folding the fourth jib element 16 with the second connecting element 27 onto the third jib element 15. Further, the third jib element 15, together with the folded fourth jib element 16, are folded via the first connecting element 26 onto the second jib element 14. Thus, a labyrinth-like arrangement of the second jib element 14, the third jib element 15 and the fourth jib element 16 results as shown in
A second folding step is provided by the jib connecting unit 17 itself. The second folding step provides a folding in a horizontal plane and in particular out of the vertical plane. The jib connecting unit 17 is also called a bi-fold hinge connecting element for a jib boom.
In particular, the second folding step is illustrated in
It is also possible to pivot the second jib connecting element 19 together with the hinge element 33 around the first jib connecting axis 34 counterclockwise until the lower booms 36, 40 contact each other.
Obviously, it is also possible to maintain the second jib connecting element 19 in position and to provide a rotation of the first jib connecting element 18 together with the hinge element 33 around the second hinge axis 35. A lateral difference, i.e., the margin of the offset in the direction parallel to the longitudinal axis 25 of the vertical plane in both arrangements as already explained above is approximately two times the lateral offset D.
The jib connecting unit 47 differs from the jib connecting unit 17 essentially in that only one hinge element 48 is provided. The hinge element 48 is provided as a connecting rod, but having an enlarged height along a first hinge axis 49 compared to the connecting rods 33. Thus, the single piece hinge element 48 has an enhanced stiffness concerning the two separate hinge elements 33 of the first embodiment.
Further, the hinge element 48 is integrated in the jib connecting unit 47 such that the first hinge axis 49 and the second hinge axis 50 intersect not only the lower booms 36, 40 of the corresponding lower boom plane sections, but an intermediate section arranged between two parallel corresponding booms 36 and 40, respectively.
A further difference concerning the first embodiment of the jib connecting unit 17 is the upper second plate element 51 which clearly comprises an inclination with respect to a horizontal plane.
In addition, the first jib connecting axis 52 and the second jib connecting axis 53 are provided with a height-offset concerning the lower booms 36, 40. However, the jib connecting axis 52, 53 are arranged in the region of the lower boom plane sections.
In the following, the second folding step, i.e., the folding of the jib connecting unit 47 is described with respect to
A jib connecting unit 54 according to a further embodiment of the invention comprises one single hinge element 55. The hinge element 55 is attached to the first connecting element 18 and the second jib connecting element 19 such that the first hinge axis 56 and the second hinge axis 57 are provided inside the corresponding lower boom plane sections, respectively. The fixing axis at which the first fixing element 58 and the second fixing element 59 articulated with each other is disposed in an intermediate plane of the jib connecting element 54. The intermediate plane is vertically oriented and contains the longitudinal axis 25 of the jib 10. The main difference of the jib connecting element 54 regarding previously described embodiments is the hinge element 55. Two positioning pins 60 vertically extend from a lower horizontally extending plate of the hinge element 55. The positioning pins 60 are of importance for the transformation procedure as described in the following.
Starting from the operation arrangement of the jib connecting element 54 in
The main difference of the jib connecting unit 62 concerning previously described embodiments is the feature that a first hinge element 63 and a second hinge element 64 are provided, wherein the two hinge elements 63, 64 are articulated at an intermediate hinge axis 65. That means the first hinge element 63 is articulated at the first hinge axis 66 with the first jib connecting element 18. The second hinge element 64 is articulated at the second hinge axis 67 with the second jib connecting element 19. Both hinge elements 63, 64 are pivotally connected with each other around the intermediate hinge axis 65. In the operation arrangement of the jib connecting unit 62 as illustrated in
An articulation of the first and the second hinge elements 63, 64 enables an offset arrangement of the jib connecting unit 62 as illustrated in FIG. 24. The offset arrangement provides an axial offset A. the offset is oriented along the longitudinal axis 25.
The offset arrangement is reached when the first hinge axis 66, the second hinge axis 67 and the intermediate hinge axis 65 are disposed on straight line 70. The virtual line 70 is parallel to the longitudinal axis 25. In this offset arrangement, blocking bores 71, which are provided in both the first hinge element 63 and the second hinge element 64, are coaxially aligned. It is possible to connect the first hinge element 63 and the second hinge element 64 with a non-shown connecting element, such as a bolt. Thus, the first hinge element 63 and the second hinge element 64 are connected with each other at the intermediate hinge axis 65 and at the blocking bores 71. Thus, an articulation of the first hinge element 63 with respect to the second hinge element 64 is no longer enabled when using the connecting element in the blocking bores 71. The first hinge element 63 and the second hinge element 64 together build a common hinge element 63, 64, which comprises enhanced stiffness with respect the first hinge element 63 and the second hinge element 64 articulated at the intermediate hinge axis 65.
In the offset arrangement as illustrated in
After transformation of the jib connecting unit 62 from the operation arrangement in
Number | Date | Country | |
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61724395 | Nov 2012 | US |