This application relates to a jig for use in torqueing drill string sections and methods therefor. In particular, this application relates to a jig and methods for coupling and decoupling drill string sections with interchangeable connectors.
Recovering hydrocarbons from subterranean zones typically involves drilling wellbores.
Wellbores are made using surface-located drilling equipment which drives a drill string that eventually extends from the surface equipment to the formation or subterranean zone of interest. The drill string can extend thousands of feet or meters below the surface. The terminal end of the drill string includes a drill bit for drilling (or extending) the wellbore. Drilling fluid, usually in the form of a drilling “mud”, is typically pumped through the drill string. The drilling fluid cools and lubricates the drill bit and also carries cuttings back to the surface. Drilling fluid may also be used to help control bottom hole pressure to inhibit hydrocarbon influx from the formation into the wellbore and potential blow out at surface.
Bottom hole assembly (BHA) is the name given to the equipment at the terminal end of a drill string. In addition to a drill bit, a BHA may comprise elements such as: apparatus for steering the direction of the drilling (e.g. a steerable downhole mud motor or rotary steerable system); sensors for measuring properties of the surrounding geological formations (e.g. sensors for use in well logging); sensors for measuring downhole conditions as drilling progresses; one or more systems for telemetry of data to the surface; stabilizers; heavy weight drill collars; pulsers; and the like. The BHA is typically advanced into the wellbore by a string of metallic tubulars (drill pipe).
Modern drilling systems may include any of a wide range of mechanical/electronic systems in the BHA or at other downhole locations. Such electronics systems may be packaged in a specialized sub that couples into a drill string. A downhole system may comprise any active mechanical, electronic, and/or electromechanical system that operates downhole. A downhole system may provide any of a wide range of functions including, without limitation: data acquisition; measuring properties of the surrounding geological formations (e.g. well logging); measuring downhole conditions as drilling progresses; controlling downhole equipment; monitoring status of downhole equipment; directional drilling applications; measuring while drilling (MWD) applications; logging while drilling (LWD) applications; measuring properties of downhole fluids; and the like. A downhole system may comprise one or more systems for: telemetry of data to the surface; collecting data by way of sensors (e.g. sensors for use in well logging) that may include one or more of vibration sensors, magnetometers, inclinometers, accelerometers, nuclear particle detectors, electromagnetic detectors, acoustic detectors, and others; acquiring images; measuring fluid flow; determining directions; emitting signals, particles or fields for detection by other devices; interfacing to other downhole equipment; sampling downhole fluids; etc. Some downhole systems are highly specialized and expensive.
A downhole system may communicate a wide range of information to the surface by telemetry. Telemetry information can be invaluable for efficient drilling operations. For example, telemetry information may be used by a drill rig crew to make decisions about controlling and steering the drill bit to optimize the drilling speed and trajectory based on numerous factors, including legal boundaries, locations of existing wells, formation properties, hydrocarbon size and location, etc. A crew may make intentional deviations from the planned path as necessary based on information gathered from downhole sensors and transmitted to the surface by telemetry during the drilling process. The ability to obtain and transmit reliable data from downhole locations allows for relatively more economical and more efficient drilling operations.
There are several known telemetry techniques. These include transmitting information by generating vibrations in fluid in the bore hole (e.g. acoustic telemetry or mud pulse (MP) telemetry) and transmitting information by way of electromagnetic signals that propagate at least in part through the earth (EM telemetry). Other telemetry techniques use hardwired drill pipe, fibre optic cable, or drill collar acoustic telemetry to carry data to the surface.
Drill string components are typically coupled together by screwing together threaded couplings to very high torques. This is often accomplished through the use of power tongs which grip and then turn the drill string sections. Subs containing downhole electronic or electromechanical systems may be susceptible to damage when they are incorporated into a drill string. For example, such subs may have thinner walls than drill collars and may be damaged by power tongs. There is a need for tools and methods for safely coupling subs containing downhole systems into drill strings.
The following embodiments and aspects thereof are described and illustrated in conjunction with systems, tools, and methods which are meant to be exemplary and illustrative, not limiting in scope. In various embodiments, one or more of the above-described problems have been reduced or eliminated, while some embodiments are directed to other improvements.
Aspects of the invention provide apparatus and methods for torqueing a sub to couple to a drill string.
One aspect of the invention provides a method for torqueing a sub to couple or uncouple the sub to a drill string. In some embodiments, the sub may comprise a body having a first coupling at a first end thereof and a second coupling at a second end thereof opposed to the first end.
In some embodiments, torqueing a sub to couple or uncouple the sub to a drill string may comprise coupling a jig to the first coupling of the sub. The jig may non-rotationally engage the first coupling. A first torqueing tool may be engaged to an uphole end of a drill string and a second torqueing tool may be engaged to an outer surface of the jig and, using one or both of the first and second torqueing tools, the jig and the first coupling may be rotated relative to the drill string to couple the sub to or uncouple the sub from the uphole end of the drill string.
In some embodiments the jig comprises a body having a cylindrical outer surface and defines a cavity such that coupling the jig to the first coupling of the sub comprises introducing at least part of the body of the sub into the cavity of the jig.
In some embodiments, coupling the jig to the first coupling of the sub comprises engaging opposed flats of the jig to opposed flats on the first coupling of the sub.
In some embodiments, the first coupling of the sub is removable from the body of the sub.
In some embodiments, the sub is coupled to the drill string and an additional drill string segment is coupled to the second coupling of the sub.
In some embodiments, coupling the additional drill string segment to the second coupling of the sub comprises non-rotationally engaging a wrench to the second coupling of the sub, coupling the wrench to the first torqueing tool, engaging the additional drill string segment with the second torqueing tool and using one or both of the first and second torqueing tools, rotating the additional drill string segment relative to the second coupling of the sub to couple the additional drill string segment to or uncouple the additional drill string segment from the sub.
In some embodiments, the body of the sub is subjected to substantially no torque while rotating the additional drill string segment relative to the second coupling of the sub.
In some embodiments, the first torqueing tool comprises a rotary table.
In some embodiments, the second torqueing tool comprises a rotary table.
In some embodiments, the second coupling of the sub is removable from the body of the sub.
In some embodiments, the body of the sub is subjected to substantially no torque while rotating the jig and the first coupling relative to the drill string.
Another aspect of the invention provides a jig useful for coupling and/or uncoupling drill string sections. In some embodiments, the jig comprises a body having an outer surface for engaging a torqueing tool and a cavity extending from a first end to a second end of the body and an engagement means at the first end of the body. The engagement means may be dimensioned to non-rotationally engage an outer surface of a first end of a drill string section and the cavity may be sized to fit about a drill string section.
In some embodiments, the engagement means comprises a pair of opposed flats.
In some embodiments, the engagement means comprises a plurality of flats.
In some embodiments, the engagement means comprises an array of flats arranged to non-rotationally engage a periphery of a square or hexagonal shape.
In some embodiments, the engagement means comprises a first plurality of apertures and a corresponding first plurality of pins dimensioned to pass through the apertures to engage corresponding recesses in the drill string section.
In some embodiments, the outer surface of the body is cylindrical, the cavity is formed by a longitudinal groove in the body.
In some embodiments, the outer surface of the body subtends an angle greater than 180 degrees relative to a longitudinal centerline of the body.
In some embodiments, the body of the jig is U-shaped in cross-section.
In some embodiments, the jig may be used in combination with a wrench comprising a U-shaped body having an inner surface sized to fit about and non-rotationally engage a drill string section. The wrench may comprise a first aperture and a second aperture positioned at opposed ends of the U-shaped body and a latch engageable with the first and second apertures, the latch extending from the first aperture to the second aperture when the latch engages the first and second apertures.
In addition to the exemplary aspects and embodiments described above, further aspects and embodiments will become apparent by reference to the drawings and by study of the following detailed description.
The accompanying drawings illustrate non-limiting example embodiments of the invention.
Throughout the following description specific details are set forth in order to provide a more thorough understanding to persons skilled in the art. However, well known elements may not have been shown or described in detail to avoid unnecessarily obscuring the disclosure. The following description of examples of the technology is not intended to be exhaustive or to limit the system to the precise forms of any example embodiment. Accordingly, the description and drawings are to be regarded in an illustrative, rather than a restrictive, sense.
Sub 20 may be coupled into a drill string by coupling pin 21 and box 40 to adjacent drill string sections. In some cases, it may be desirable to avoid rough handling of the body 22 of sub 20 between pin 21 and box 40. For example, body 22 may have walls thinner than normally provided in drill collars to provide room for one or more downhole systems. To facilitate handling sub 20 without damage while coupling sub 20 to or uncoupling sub 20 from a drill string, sub 20 provides tool engagement features adjacent to one or both of box 40 and pin 21. These tool engagement features are configured to transmit torque to sub 20 from a jig or wrench that can, in turn, be gripped by a power tong, a rotary table, or other torqueing tool. Torque can be applied directly to a coupling (e.g. pin 21 or box 40) by way of the tool engagement features. This permits torqueing of sub 20 without risking damage to sub 20 that could otherwise occur as a result of the power tong, rotary table, or other torqueing tool applying clamping force and/or torque directly to body 22. Torque can be applied directly to box 40 or pin 21.
In the embodiment illustrated in
In some embodiments, pin 21 and/or box 40 are provided on components that are detachable from body 22. Removing one or both of these components may provide access to an electronics package or other equipment inside sub 20 and may optionally provide a way to replace pin 21 and/or box 40. Replacing pin 21 and/or box 40 may be done to replace damaged couplings and/or to change one or both couplings to couplings of different types (for example, to permit sub 20 to be coupled to a specific drill string component).
In some such embodiments, one or both of the component carrying pin 21 and the component carrying box 40 may be threadedly coupled to body 22. In such cases, applying torque to sub 20 by way of the tool engagement faces on the component carrying the box or pin being coupled into the drill string avoids the risks of over torqueing the connection between pin 21 or box 40 and body 22 or detaching pin 21 or box 40 from body 22 while trying to couple or uncouple sub 20 from a drill string.
Pin 21 may be connected to body 22 by, for example, a threaded connection. In other embodiments, pin 21 may be connected to body 22 by another connection commonly used in the art, for example, a pinned connection.
In the illustrated embodiment, pin 21 comprises a tapered protrusion 23 having male threads 24 therearound. Threads 24 may correspond to female threads on a particular type of threaded coupling used on a particular section of drill string to which it is desired to attach sub 20. A set of different interchangeable pins 21 may be provided, each with different threads 24 for coupling to a different type of threaded coupling, wherein threads 24 match the threaded connection used to connect pin 21 to body 22. Threads 24 of different pins 21 may have different diameter, taper, pitch, cross-sectional shape, etc. Threads 24 may be API threads, ACME threads, etc.
Pin 21 may be replaced if it becomes damaged (e.g. if threads 24 become overly worn or otherwise damaged) by uncoupling pin 21 from body 22. Pin 21 may be made of a material that is resistant to galling (e.g. beryllium copper) for enhanced wear-resistance.
Box 40 may be connected to body 22 by, for example, a threaded connection. In other embodiments, box 40 may be connected to body 22 by another connection commonly used in the art, for example, a pinned connection.
In the illustrated embodiment, the surface of box 40 defining bore 42 comprises threads 44. Threads 44 may correspond to a particular type of threaded coupling used on a particular section of drill string to which it is desired to attach sub 20. A set of different interchangeable boxes 40 may be provided, each with different threads 44 for coupling to a different type of threaded coupling, wherein threads 44 matches the threaded connection used to connect box 40 to body 22. Threads 44 of different boxes 40 may have different diameter, taper, pitch, cross-sectional shape, etc. Threads 44 may be API threads, ACME threads, etc.
Box 40 may be replaced if it becomes damaged (e.g. if threads 44 become overly worn or otherwise damaged) by uncoupling box 40 from body 22. Box 40 may be made of a material that is resistant to galling (e.g. beryllium copper) for enhanced wear-resistance.
Jig 60 can be engaged with the flats 26 and/or 46 of sub 20, wherein cylindrical body 62 extends around body 22 of sub 20. In the embodiment shown in
In the embodiment shown in
In some embodiments, U-shaped member 72 includes apertures 74 at a distal end 73 thereof. As best seen in
To couple sub 20 to the uphole end of a drill string 12, jig 60 is engaged with the coupling at the downhole end of sub 20 (usually pin 21) for example by engagement with flats 26 and/or 46 of sub 20, as discussed above, as shown schematically in
The process may be reversed to remove sub 20 from a drill string. When it is necessary to uncouple a drill string section that is immediately uphole from sub 20, wrench 70 is engaged with the flats of the pin and/or box of the uphole coupling of sub 20. Wrench 70 is gripped in a rotary table. Tongs or power tongs can then be used to grip and unscrew the drill string section from the uphole end of sub 20. To uncouple sub 20 from the uphole end of the drill string, the drill string section immediately downhole from sub 20 is gripped by the rotary table and jig 60 is engaged with the downhole coupling of sub 20. Tongs or power tongs can then be applied to the body 62 of jig 60 to unscrew sub 20 from the drill string.
The wrench and jig as described herein can also be useful in assembling or disassembling sub 20.
When sub 20 needs to be coupled to a particular uphole section of drill string with a particular type of coupling, pin 21 and/or box 40 with appropriate threads may be selected and connected to body 22. Pin 21 may be removed from body 22 and replaced with a different pin when sub 20 needs to be coupled to a different uphole section of drill string with a different type of coupling. Pin 21 may be removed from body 22, for example, by unscrewing pin 21 from body 22 using wrench 70, jig 60, or any other tool engagement means commonly known in the art. In some embodiments, a rotary table and tongs may be used to disassemble and/or assemble sub 20 on the rig floor. For example, as shown schematically in
Box 40 with appropriate threads may also be selected and connected to an opposing end of body 22. Box 40 may be removed from body 22 and replaced with a different box 40 when sub 20 needs to be coupled to a different section of drill string with a different type of coupling. Box 40 may be removed from body 22, for example, by unscrewing box 40 from body 22 using wrench 70, jig 60, or any other tool engagement means commonly known in the art.
Interchangeable pin 21 and box 40 allow for replacement of a worn or damaged pin 21 and/or box 40 from body 22 and allow access to any systems inside body 22.
While a number of exemplary aspects and embodiments have been discussed above, those of skill in the art will recognize certain modifications, permutations, additions and sub-combinations thereof.
Interpretation of Terms
Unless the context clearly requires otherwise, throughout the description and the claims:
Words that indicate directions such as “vertical,” “transverse,” “horizontal,” “upward,” “downward,” “forward,” “backward,” “inward,” “outward,” “vertical,” “transverse,” “left,” “right,” “front,” “back”,” “top,” “bottom,” “below,” “above,” “under,” “uphole,” “downhole,” “proximate,” “distal,” and the like, used in this description and any accompanying claims (where present) depend on the specific orientation of the apparatus described and illustrated. The subject matter described herein may assume various alternative orientations. Accordingly, these directional terms are not strictly defined and should not be interpreted narrowly.
Where a component (e.g. a circuit, module, assembly, device, drill string component, drill rig system, etc.) is referred to above, unless otherwise indicated, reference to that component (including a reference to a “means”) should be interpreted as including as equivalents of that component any component which performs the function of the described component (i.e., that is functionally equivalent), including components which are not structurally equivalent to the disclosed structure which performs the function in the illustrated exemplary embodiments of the invention.
Specific examples of systems, methods and apparatus have been described herein for purposes of illustration. These are only examples. The technology provided herein can be applied to systems other than the example systems described above. Many alterations, modifications, additions, omissions and permutations are possible within the practice of this invention. This invention includes variations on described embodiments that would be apparent to the skilled addressee, including variations obtained by: replacing features, elements and/or acts with equivalent features, elements and/or acts; mixing and matching of features, elements and/or acts from different embodiments; combining features, elements and/or acts from embodiments as described herein with features, elements and/or acts of other technology; and/or omitting combining features, elements and/or acts from described embodiments.
It is therefore intended that the following appended claims and claims hereafter introduced are interpreted to include all such modifications, permutations, additions, omissions and sub-combinations as may reasonably be inferred. The scope of the claims should not be limited by the preferred embodiments set forth in the examples, but should be given the broadest interpretation consistent with the description as a whole.
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PCT/CA2015/050419 | 5/8/2015 | WO | 00 |
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WO2015/168805 | 11/12/2015 | WO | A |
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