The present application claims priority under 35 U.S.C. § 119 from Japanese Patent Application No. 2003-199723, filed on Jul. 22, 2003, the entire disclosure of which is incorporated herein by reference.
The present invention relates to a joining structure, and more particularly to the joining structure that is adapted to be arranged between a first columnar structural member and a second structural member.
Conventionally, a joining structure formed as a tabular reinforcing member or a U- or V-shaped reinforcing member, may be welded between a first columnar steel structural member and second structural member (such as a first columnar structural member crossing a tabular structural member or second columnar structural member—for example, see Japanese Patent Publication Nos. 2001-132102 and 2003-001476, the entire disclosures of which are incorporated herein by reference).
At the joining portion between the open end 16 of each U- or V-shaped reinforcing member 13 and the second structural member 11, a large stress concentration may occurs on the second structural member 11 in the vicinity of the fixed end portions of the open ends 16 of the U- or V-shaped reinforcing members 13 when the bending moment is exerted on the first columnar structural member 10, thereby likely leading to a problem of a reduced structural performance. Further, in the case where the open end portion 16 of each U- or V-shaped reinforcing member 13 is welded to the second structural member 11, the boxing portion of the open end of the U or V-shaped reinforcing member 13 may develop a structural defect due to the double effects of the residual welding stress and the deterioration of the material of the thermally-affected portion at the fixed end portion, thus posing the problem of a reduced proof stress and fatigue performance.
One of the objects of the present invention is to solve the above-described problems of conventional joining structures, and to provide a joining structure between a first columnar structural member and a second structural member, in which the stress concentration at the fixed end portion of each reinforcing member with the first columnar structural member and the second structural member and the residual tensile welding stress of the reinforcing member welded are greatly reduced or relaxed. Thus, the result of such exemplary configuration is that the proof stress and the fatigue performance are likely greatly improved over the conventional joining structures.
According to a first exemplary embodiment of the present invention, a joining structure is provided with a first columnar structural member joined to a second structural member, In particular, at least a tabular reinforcing member (provided for reinforcing the joining portion of the first columnar structural member and the second structural member) is welded to the first columnar structural member and the second structural member to be joined. In addition, the reinforcing member has at least two U- or V-shaped bent portions along the surface of the first columnar structural member and the second structural member, and includes at least an opening.
According to a second exemplary embodiment of the present invention, the joining structure includes a first columnar structural member joined to a second structural member, and a reinforcing member welded to the first columnar structural member and the second structural member. The reinforcing member is protruded from the surface of the first columnar structural member and the structural member, and has a bent portion with a U- or V-shaped cross section along the surface of the first columnar structural member and the second structural member on the side of the reinforcing member far from the joining portion of the first columnar structural member and the second structural member. At least the bent portion can be welded to the first columnar structural member and the second structural member, and the reinforcing member has an opening on the side thereof not in contact with the first columnar structural member and the second structural member.
According to a third exemplary embodiment of the present invention, the opening is arranged in an end surface formed by the end portion of the reinforcing member that is not in contact with (or disconnected from) the first columnar structural member and the second structural member. The opening may be a space formed by the inner edge of the reinforcing member.
According to a fourth exemplary embodiment of the present invention, the opening is arranged in an end surface formed by the end portion of the reinforcing member that is not in contact with (or disconnected from) the first columnar structural member and the second structural member. The long diameter of the opening may be from 0.5 to less than 1.0 times as large as the long diameter of the end surface.
According to a fifth exemplary embodiment of the present invention, the joining structure includes a first columnar structural member joined to a plurality of second structural members and a reinforcing member welded to two of the second columnar structural members. The reinforcing member may be protruded from the surface of the two second columnar structural members, and has a bent portion with a U- or V-shaped cross section along the surface of the two second columnar structural members on the side of the reinforcing member at a substantial distance from the joining portion of the two second columnar structural members and the first columnar structural member. The bent portion may be welded to the two second columnar structural members I and the reinforcing member has an opening on the side thereof not in contact with (or disconnected from) the two second columnar structural members and the first columnar structural member.
According to a sixth exemplary embodiment of the present invention, the opening is arranged in an end surface formed by the end portion of the reinforcing member not in contact with the two second columnar structural members and the first columnar structural member and that the opening is a space formed by the inner edge of the reinforcing member.
According to a seventh exemplary embodiment of the present invention, the opening is arranged in an end surface formed by the end portion of the reinforcing member not in contact with (or disconnected from) the two second columnar structural members and the first columnar structural member. The long diameter of the opening is from 0.5 to less than 1.0 times as large as the long diameter of the end surface.
According to an eighth exemplary embodiment of the present invention, the second structural member may be a tabular member.
According to a ninth exemplary embodiment of the present invention, the second structural member can be a columnar member crossing the first columnar structural member.
According to a tenth exemplary embodiment of the present invention, the width of the reinforcing member is from 0.7 to 0.95 times as large as the width of the first columnar structural member. The reinforcing members may be arranged only at opposed positions with respect to the first columnar structural member.
According to an eleventh exemplary embodiment of the present invention, the width of the reinforcing member is from 0.7 to 0.95 times as large as the width of the second columnar structural members.
According to a twelfth exemplary embodiment of the present invention, a lid member may be arranged on the opening.
According to a thirteenth exemplary embodiment of the present invention, the reinforcing member may be produced by forming and welding two or more tabular members to each other.
According to a fourteenth exemplary embodiment of the present invention, the reinforcing member may be formed from a cylindrical member.
In the joining structure according to an exemplary variant of the present invention, the end joining portions between the reinforcing member having an opening and the first columnar structural member and the second structural member may be bent into a U- or V-shape in the direction away from the direction of main stress of the first columnar structural member and the second structural member, respectively. Therefore, the end joining portions of the reinforcing member can have a low rigidity structure. As a result, both the stress concentration at the end joining portions between the reinforcing member and the first columnar structural member and the second structural member and the residual welding stress of the weld zone can be considerably relaxed, thereby making it possible to greatly improve the proof stress and the fatigue performance of the joining structure.
The reinforcing members, with the width thereof set close to the width of the first columnar structural member, may be arranged only at a pair of opposed positions with respect to the first columnar structural member. In this way, even in the case where the width of one side of the tabular structural member, such as a base plate, is limited spatially and it is geometrically difficult to arrange four reinforcing members at pitches of 90 degrees, the reinforcing member according to the invention can secure a large second moment of area and a large modulus of section while at the same time improving the fatigue resistance performance remarkably, thereby making it possible to reduce the materials cost and the construction cost.
By arranging the lid member on the opening of the reinforcing member, the intrusion of rain water or dust and dirt into the opening is prevented, on the one hand, and the corrosion of the reinforcing member and the structural members may be suppressed at the same time.
a) is a plan view of the joining structure of another exemplary embodiment of the present invention.
b) is a plan view of the joining structure of yet another exemplary embodiment of the present invention.
a) is a perspective view of the joining structure according to still another exemplary embodiment of the present invention.
b) is a perspective view of the joining structure according to yet another exemplary embodiment of the present invention.
a) is a perspective view of the joining structure according to still another exemplary embodiment of the present invention.
b) is a perspective view the joining structure according to still another exemplary embodiment of the present invention.
a) is a perspective view of the reinforcing member according to an exemplary embodiment of the present invention which includes two tabular members fabricated by an exemplary embodiment of a method according to the present invention.
b) is a perspective view of the reinforcement member fabricated using another exemplary embodiment of the method according to the present invention.
c) is a perspective view of the reinforcement member which includes four tabular members fabricated using another exemplary embodiment of the method according to the present invention.
In the joining structure according to the exemplary embodiment shown in
Specifically, the opening 6 is a space formed by the inner edge of the reinforcing member 3 defined by the end portions thereof not in contact with the first columnar structural member 1 and the tabular structural member 2 in
As a result, the stress concentration in the upper and lower end portions 4, 5 of the reinforcing member 3 and the residual welding stress of the weld zone are greatly relaxed for a remarkably improved proof stress and fatigue performance. In order to exhibit this effect sufficiently, the radius of curvature of the bent portions of the upper and lower end portions 4, 5 of the reinforcing member 3 is preferably at least three times as large as the thickness of the reinforcing member 3. A smaller radius of curvature may cause the material deterioration when bending the reinforcing member 3, and reduce the rigidity to a lesser degree. The reinforcing members 3 may be welded to the first columnar structural member 1 and the tabular structural member 2 on the outside of the reinforcing members 3, and may be preferably welded from both the inside and the outside of the reinforcing member 3.
Additionally, in order to avoid the superposed relation between the reinforcing member 3 and the weld zone between the first columnar structural member 1 and the tabular structural member 2, a scallop may be arranged at the part of the reinforcing member 3 corresponding to the weld zone 17 between the first columnar structural member 1 and the tabular structural member 2, i.e. at the inside corner of the reinforcing member 3 on the side far from the opening. The opening 6 of each reinforcing member 3 is desirably covered by a lid member 7 to shut out rain water and dust and dirt (designated by a network in
In the joining structure according to other exemplary embodiments of the present invention shown in
The reinforcing members 3 arranged only at positions opposite to each other with respect to the first columnar structural member 1 may be designed to secure a sufficient rigidity and a sufficient strength against the bending moment about the X axis along the crossing line between the center line surface of the reinforcing member 3 and the surface of the tabular structural member 2 and the bending moment about the Y axis orthogonal to the X axis. In order to meet the bending moment about the Y axis, a preferable amount of the thickness t and the extension L of each reinforcing member 3 may be secured. Therefore, even a narrow tabular structural member 2 such as a base plate can potentially meet this purpose.
In order to meet the bending moment about X axis with the narrow tabular structural member 2, in which case the reinforcing member 3 is preferably not arranged along the transverse direction (Y direction), the width (e.g., the “holding” width) W of the reinforcing member 3 can be desirably increased.
The width (the holding width) W of the reinforcing member 3 as shown in the exemplary embodiments of
In the case where the columnar structural member 1 is formed from a circular steel pipe, D may be identified as the diameter, e.g., the width of the columnar structural member 1, and t may be identified as the thickness thereof. Then, the second moment of area I1 and the modulus of section Z1 are expressed as
I1=(π/64)×{D4−(D−2·t)4}=(π/8)×D3·t
Z1=(π/32)×{D3−(D−2·t)3}=(π/4)×D2·t
On the other hand, the second moment of area 12 and the modulus of section Z2 of the bottom surface of the reinforcing member 3 are provided as
I2=L·W2·t
Z2=2L·W·t
Thus, the lower limit value Wa of W to assure the equivalence of I2 to I1 is
Wa=√{square root over ( )}{(π/8L)×D3}
The lower limit value Wb of W to assure the equivalence of Z2 to Z1 on the other hand, is given as
Wb=√{square root over ( )}(π/8L)×D2
Taking into account the actual situation such as
Wa=√{square root over ( )}{(π/6D)×D3}=0.72D
Wb=(π/8L)×D2=0.52D
As a result, the width W of the reinforcing member 3 may be desirably approximate to the width of the first columnar structural member 1 or from 0.7 to 0.95 times as large as the width of the columnar structural member 1.
In the joining structure according to another exemplary embodiment of the present invention shown in
The joining structure according to a further exemplary embodiment shown in
In the joining structure according to another exemplary embodiment of the present invention shown in
The reinforcing member according to this invention can be formed by bending and welding two or more tabular members to each other. As shown in
Also, the reinforcing member according to an exemplary embodiment of the present invention may be fabricated by machining a plate material, in a press, into such a shape that the opening shown in
Further, it is possible to fabricate the reinforcing member according to the invention by cutting a cylindrical member 27 as shown in
As shown in
As another alternative, the reinforcing member according to a further exemplary embodiment of the present invention may be fabricated by curving the forward ends of the open end portions 16 of the conventional reinforcing member 13 shown in
In the exemplary embodiment of the present invention shown in
The foregoing merely illustrates the principles of the invention. Various modifications and alterations to the described embodiments will be apparent to those skilled in the art in view of the teachings herein. It will thus be appreciated that those skilled in the art will be able to devise numerous arrangements although not explicitly shown or described herein, embody the principles of the invention and are thus within the spirit and scope of the present invention. In addition, all publications cited above are incorporated herein by reference in their entireties.
Number | Date | Country | Kind |
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2003-199723 | Jul 2003 | JP | national |
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Number | Date | Country |
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01132102 | May 2001 | JP |
03001476 | Jan 2003 | JP |
Number | Date | Country | |
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20050028478 A1 | Feb 2005 | US |