1. Field of the Invention
The invention relates to a joining surface structure that joins a plurality of cases that form a transmission case, an oil pan or the like.
2. Description of the Related Art
Conventionally, a transmission case and an oil pan for a vehicle are formed by aligning joining surfaces of a plurality of cases to face each other and then tightening the cases by a tightening means such as a bolt and nut. The transmission case and oil pan also function as a tank for holding lubricating oil, hydraulic oil and the like. A gasket is disposed between the joining surfaces of the cases to seal the joining surfaces, thereby preventing oil from leaking out from the cases. For example, Japanese Patent Application Publication No. JP-A-2002-213616 describes a structure in which a liquid gasket is applied to the joining surfaces of the cases to prevent oil leaking out from the cases.
Bolt holes 1c for tightening the case are provided in the joining surface 1a of the lower case 1.
Given this, an alternative structure could be utilized in which the groove 1b is continuously formed and in which a flange is formed at the outer side or the inner side of the case with the bolt holes 1c provided therein. In this case, however, the pressure applied to the sealing material 2 cannot be evenly dispersed to the outer side and the inner side of the case. As a result, oil is still likely to leak from the joining portion of the case.
It is an object of the invention to provide a joining surface structure for joining case and that can reduce oil leakage from the case while maintaining strength of the case.
In a first aspect of the invention, the joining surface structure for joining a plurality of cases having joining surfaces formed with respective grooves filled with sealing material. In addition, the plurality of cases are held tightly together by a tightening structure formed on the joining surfaces. The grooves are formed in plurality, and the grooves are formed such that, when the joining surfaces of the plurality of cases are held tightly against each other, the mirror images of the grooves in each joining surface intersect with the grooves in the opposite joining surface, and any given line that connects an inside and an outside of the case intersects with the grooves in the joining surfaces.
According to the above aspect, oil leakage from the case is reduced by the plurality of grooves formed such that the mirror images of the grooves in each joining surface intersect with the grooves in the opposite joining surface, and any given line that connects an inside and an outside of the case intersects with the grooves in the joining surfaces. Oil leakage is also reduced by the sealing material that is filled in the plurality of grooves. The plurality of grooves connect with each other and form a continuous groove, whereby each groove can be made small. In addition, grooves can be formed around the tightening structure. Accordingly, oil leakage from the case can be reduced while strength of the case is maintained.
In the above aspect, the grooves may be formed in one of the joining surfaces that face each other. With this structure, the grooves are formed in one of the joining surfaces that face each other, thus allowing the case to be processed and oil leakage reduced using a simpler method.
In the above aspect, the grooves may be formed to spread across the entire joining surface. With this structure, oil leakage is reduced across the entire joining surface, whereby oil leakage is reduced more effectively.
In the above aspect, the tightening structure may be formed at the center of the joining surfaces between the inner peripheral surface and the outer peripheral surface of the case. With this structure, the pressure applied to a sealing material can be evenly dispersed to the inside and the outside of the case. Therefore, oil leakage can be reduced more effectively.
Hereinafter, a first embodiment of a joining surface structure to which the invention is applied will be described with reference to
According to the first embodiment, the following effects can be obtained.
(1) According to the first embodiment, the grooves 11b intersect, and the connecting sections 11e of the grooves 11b connect with each other. Therefore, the continuous groove X is formed. Further, the grooves 11b are filled with the liquid gasket 12. Accordingly, the inside of the case is reliably sealed off from the outside of the case, thus allowing oil leakage to be reduced.
(2) According to the first embodiment, the inside of the case is reliably sealed off from the outside of the case by the groove X even though the grooves 11b are formed around the bolt holes 11c with the liquid gasket 12 filled therein. More specifically, in this structure, the continuous groove X can be made comparatively small, thus allowing the grooves 11b to be formed around the bolt holes 11c with the liquid gasket 12 filled in the grooves 11b as well. Accordingly, it is possible to reduce oil leakage while ensuring the strength of the portion around the bolt holes 11c.
(3) According to the first embodiment, the grooves 11b are formed to spread across the entire joining surface 11a. Therefore, it is possible to fill the liquid gasket 12 in the grooves 11b over a wide area. As a result, oil leakage can be reduced across the entire joining surface 11a. Therefore, oil leakage is reduced even more effectively.
(4) According to the first embodiment, the bolt holes 11c are formed at the center of the case 11 between the inner peripheral surface and the outer peripheral surface. Therefore, the liquid gasket 12 can be evenly pressure filled in the grooves 11b. As a result, oil leakage is reduced even more effectively.
(5) According to the first embodiment, the grooves 11b can be formed using a simple processing method. In addition, the grooves 11b do not need to be located accurately in any specific portion. Therefore, processing can be performed using a simpler method than the conventional one in which a drill or the like is used to accurately process the groove.
(6) According to the first embodiment, the grooves 11b are formed in the joining surface 11a of the lower case 11 while no grooves are formed in the joining surface 13a of the upper case 13. In this structure, the grooves 11b are formed in one of the joining surfaces that face each other. Therefore, the grooves 11b can be processed on only the lower case 11, whereby the processing is made simpler.
Next, a second embodiment of a joining surface structure to which the invention is applied will be described with reference to
In this structure, the grooves 21b of the lower case 21 and the grooves 23b of the upper case 23 intersect with each other when the joining surface 21a and the joining surface 23a are aligned and placed in contact so as to face each other. Further, as shown in
According to the above second embodiment, the effects described below can be obtained in addition to effects (3) to (5) described in the first embodiment.
(7) According to the second embodiment, the joining surface 21a and the joining surface 23a are joined such that the grooves 21b and the grooves 23b intersect with each other. As a result, a continuous groove is formed that separates the inside of the case from the outside of the case. In addition, the grooves 21b and the grooves 23b are filled with the liquid gasket 22. Therefore, the inside of the case is sealed off from the outside of the case, whereby oil leakage is reduced.
(8) According to the second embodiment, the inside of the case is reliably sealed off from the outside of the case by the groove even though the grooves 21b and 23b that are filled with the liquid gasket 22 are formed around the bolt holes 21c and 23c. More specifically, according to the above structure, the continuous groove can be made comparatively small, whereby the grooves 21b and the grooves 23b that are filled with the liquid gasket 22 can be formed around the bolt holes 21c and 23c as well. Accordingly, oil leakage can be reduced while ensuring the strength of the case at the portion around the bolt holes 21c and 23c.
Note that the above embodiment may be changed as follows.
According to the first and second embodiments, the grooves 11b, 21b and 23b are formed to spread across the entire joining surfaces 11a, 21a and 23a. As shown in
According to the first and second embodiments, the bolt holes 11c, 21c and 23c are formed at the center of the case between the inner peripheral surface and the outer peripheral surface. As shown in
According to the first and second embodiments, the bolt holes 11c, 21c and 23c are used to tighten the upper case and the lower case. However, the bolt holes may be replaced by a tap hole for a bolt and screw, or a structure using press fitted shaft and an indented hole.
According to the first and second embodiments, the grooves 11b, 21b and 23b are formed with a substantially arced shape. However, the grooves may be of any shape as long as a plurality of grooves are formed in joining surface such that the grooves intersect with each other and the grooves intersect with any given line that connects the inside and the outside of the case.
According to the first and second embodiments, the joining surface structure is used for preventing oil leakage as described. However, the above structure may be applied to the prevention of air or water leakage.
According to the first and second embodiments, the grooves 11b, 21b and 23b are formed with an oblong shaped cross section. However, the shape of the cross section may be another shape such as triangular or circular.
According to the second embodiment, the grooves 21b and the grooves 23b of the joining surfaces 21a and 23b are formed so that they do not intersect with each other in the case itself. However, the grooves 21b and the grooves 23b of the joining surfaces 21a and 23b may be formed to intersect with each other in the case itself.
Number | Date | Country | Kind |
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2005-101621 | Mar 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB06/00665 | 3/23/2006 | WO | 00 | 8/6/2007 |