1. Field of the Disclosure
The present disclosure is generally directed to mechanical joints, and more particularly to a joint mechanism configured to connect adjacent components.
2. Description of Related Art
Mechanical joints, joint devices, joint structures, and the like, hereinafter referred to as joint mechanisms, are known in the art for linking, connecting, or joining adjacent components. There are many different types of joint mechanisms. Sometimes it is desirable to connect two adjacent components to one another by a bracket or joint mechanism. The components may be configured so that the joint mechanism that will connect the components to one another must be coupled to both components before the components are subsequently connected or fixed to another larger structure or product.
In many instances, the bracket or joint mechanism is made of plastic. Often, the components form a sub-assembly that is intended to be attached to a larger structure or product. In many instances, the components are assembled to the larger structure or product by a method that requires application of intense heat, such as by welding one or both of the components to the larger structure. The intense heat may be transferred or conducted through the components, and, upon reaching the joint mechanism or bracket, cause damage to the plastic material of the joint mechanism or bracket already attached to the components.
To avoid this problem, one might wish to first connect the components to the larger structure and then subsequently attach the joint mechanism to connect the components to one another. However, if one or both of the components is welded to the larger structure, the typical joint mechanism cannot then be installed onto the components. This is because the ends of one or both of the components are fixed to the larger structure, leaving no free end of the component over which to install the joint mechanism.
In some instances, even though intense heat is not used to connect components, one might wish to have flexibility in the order of assembling various components of a larger structure or product. However, many known joint mechanisms and brackets must be installed over an end of a component before connecting the end of the component to another part. Thus, the typical joint mechanism or bracket can limit and hamper flexibility in the order of assembly of a product.
As an example of the aforementioned larger structure or product, a children's stroller includes a frame that has multiple metal frame elements or tubes that are interconnected with one another. Some of the frame connections are fixed joints, which can be welded, and some of the frame connections require a movable joint or connection. Movable joints or connections among the frame elements are often required so that the stroller frame can be folded and unfolded as is known in the art. In one example, two adjacent tubes of a stroller frame may need to be attached or connected to one another, and yet be capable of moving, such as by sliding and/or rotating, relative to one another in some manner during use. According to the above-noted problem, a pre-existing welded assembly that includes one or both of the tubes may prevent attaching any part of a joint mechanism onto either of the frame tubes. However, it might be undesirable to preassemble a joint mechanism or a part of such a mechanism onto the tubes prior to welding portions of the stroller frame together. This is particularly true when any part of the joint mechanism is made of a plastic material.
As noted above, there are many known solutions to these types of problems. However, such solutions typically include two joint parts that are fastened separately to the corresponding frame tubes and then further fastened to one another to complete the joint structure. Thus, assembly of such a joint mechanism requires several time consuming, tedious, manual steps to install the various joint parts and fasteners at each stage of assembly. Such a joint mechanism also requires use of numerous fasteners and/or fastening processes such as screws, welds, rivets, nuts and bolts, washers, and/or the like. For example, the Safety First “Aerolite” stroller has just such a joint construction and assembly dilemma. The solution on the Aerolite stroller uses multiple fasteners to attach the joint parts to one another once installed on the respective frame tubes.
In one example according to the teachings of the present invention, a joint mechanism for connecting two adjacent components is disclosed. The joint mechanism has a first joint part with a shaped connector and a first receiver configured to receive a first component. A second joint part has a mating connector that engages the shaped connector fixing the first and second joint parts to one another and has a second receiver configured to receive a second component to be connected to the first component. At least one of the first and second receivers is a channel formed in the respective first or second joint part. The channel has an open side that is covered by a portion of the other of the first and second joint parts when the shaped connector and the mating connector are fully engaged.
In one example, the joint mechanism can have a first component with a portion seated in the first receiver and can have a second component with a portion seated in the second receiver. The second component can be positioned adjacent the first component.
In one example, at least one of the first and second joint parts can be configured to be fastened to the respective first or second component.
In one example, the other of the first receivers can be an open ended but closed sided bore.
In one example, the shaped connector and the mating connector can engage one another with a snap connection.
In one example, the shaped and mating connectors can engage one another with a snap connection that is releasable and can include a spring finger on one of the first and second joint parts.
In one example, the joint mechanism can include a travel stop that limits relative travel between the first and second joint parts when connected to one another.
In one example, the first joint part can have a track or channel and the second joint part can have a corresponding guide that is slid into and along the track or channel when the first and second joint parts are connected.
In one example, the first and second receivers can be oriented so as to arrange the first and second components perpendicular to one another when connected.
In one example according to the teachings of the present invention, a joint assembly has first and second components configured to be connected to and positioned adjacent one another. The joint assembly also has a first joint part with a shaped connector and a first receiver. The first component is received in the first receiver. A second joint part has a second receiver and has a mating connector engaged to the shaped connector fixing the first and second joint parts to one another. The second component is received in the second receiver. At least one of the first and second receivers is a channel formed in the respective first or second joint part. The channel has an open side that is covered by a portion of the other of the first and second joint parts when the shaped connector and the mating connector engage one another thereby capturing the corresponding first or second component in the channel between the first and second joint parts.
In one example, one or both of the first and second components can be a tube or a bar.
In one example, the first and second components can be parts of a stroller frame.
In one example, the first and second joint parts can snap together when connected to one another.
In one example, the first and second joint parts can slide together when connected.
In one example, the first and second joint parts can slide together in a direction parallel to at least one of the first or second components when connected.
In one example, the shaped connector can be T-shaped and have a channel or track and the mating connector can be a guide shaped to slide within and along the channel or track.
In one example, at least one component of the first and second components can slide and/or rotate within the corresponding first or second receiver.
In one example, at least one component of the first and second components can slide and rotate relative to the corresponding first or second receiver.
In one example, both the first and second components can slide and/or rotate relative to the respective first and second receivers.
In one example according to the teachings of the present disclosure, a method of assembling a joint assembly includes providing a first joint part having a shaped connector and a first receiver and providing a second joint part having a mating connector and a second receiver. At least the second receiver is provided having a U-like or a C-like shape with an open side. A first component is positioned in the first receiver. A second component is placed through the open side into the second receiver. The shaped connector and the mating connector are engaged to fix the first and second joint parts to one another. The open side of the second receiver is covered by a portion of the first joint part capturing the second component within the second receiver when the joint parts are connected.
Objects, features, and advantages of the present invention will become apparent upon reading the following description in conjunction with the drawing figures, in which:
A joint mechanism, joint assembly, and method of assembling a joint connection two components are disclosed herein according to the teachings of the present disclosure. The disclosed joint mechanism solves or improves upon one or more of the above-noted and/or other problems and disadvantages with prior known joint mechanisms, joint assemblies, and assembly methods. The disclosed joint mechanism requires no separate fasteners to assemble or connect a first joint part to a second joint part. Thus, the disclosed joint mechanism requires no separate fasteners to assemble or connect a first component and a second component using the joint mechanism. The method of assembling two components using the disclosed joint mechanism is thus simpler and requires fewer components and steps in comparison to prior known similar joint mechanisms and assemblies.
The disclosed joint mechanism can also allow at least one component connected by the joint parts to freely rotate about its own axis when the mechanism is completely assembled. The disclosed joint structure can also allow at least one component connected by the joint parts to slide along its own axis relative to the assembled joint mechanism. The disclosed joint mechanism also allows the entire mechanism and at least one of the components joined thereby to rotate relative to or about the other component. The disclosed joint mechanism also allows the two connected components to be fixed or connected a larger structure, such as a stroller frame, prior to installation, assembly, and/or completion of the joint mechanism and final assembly of the joint parts. The disclosed joint mechanism also allows at least one of the joint parts to be installed on the respective component to be joined after the two components are assembled in a fixed relationship to a larger structure, such as a stroller frame. These and other objects, features, and advantages of the present invention will become apparent to those having ordinary skill in the art upon reading this disclosure.
Turning now to the drawings,
In this example, the frame assembly 22 has a handle assembly 26 having a handle bar 28 connected to a pair of push arms 30. The frame assembly 22 also has a pair of front legs 32 and a pair of rear legs 34. The left and right push arms 30, front legs 32, and rear legs 34 are joined on the left and right sides of the frame assembly at corresponding left and right fold joints 36, as is known in the art. In this example, the frame assembly 22 also has a rear cross-member 38 extending transversely between the rear legs 34. A basket frame 40 has a rear bar 42 extending between a pair of support arms 44, which extend rearward beyond the cross-member 38. In use, the support arms 44 and rear bar 42 may support a basket, often formed of soft goods (not shown), beneath the handle assembly 26 and behind and/or under the seat assembly. The support arms 44 in this example continue forward of the rear cross-member 38 and are each joined to a cover that defines an arm rest 46. The arm rests 46 in use would be on either side of the seat assembly. The arm rests 46 extend further forward and carry or integrally form a child's tray 48 that would be positioned in front of the seat assembly and be available for use by a child seat occupant.
In this example, the support arms 44 extend over the rear cross-member 38 and must be connected to the cross-member. As the stroller frame assembly 22 would be folded from the in-use configuration as shown to a folded configuration, the support arms 44 would pivot relative to the rear cross-member 38 while remaining connected thereto. The typical stroller would have a pivoting connection between each support arm 44 and the cross-member 38. However, the connection would have to be assembled to the cross-member 38 before the cross-member is attached to the rear legs 34. Alternatively, each connection would be a multi-component device that would have to be assembled onto the cross-member 38 and support arms 44 using fasteners and only after the cross-member were attached to the rear legs 34. In either case, the process to assemble the stroller frame assembly would be relatively complicated and require numerous discrete steps and/or would require a number of parts and fasteners.
According to the teachings of the present invention, a joint assembly 50 is disclosed and includes a joint mechanism 52 for connecting the support arms 44 to the rear cross-member 38. The stroller 20 is shown in
As will become evident to those having ordinary skill in the art upon reading this disclosure, the joint mechanism 52 may be useful for many other products and structures that incorporate components, which must be connected together. In these types of products, the cross-member 38 and support arm 44 would be replaced by components, such as frame element or the like of that product. In one example, the joint mechanism 52 can be used to connect frame components on other types of children's products that have a frame assembly, such as a bouncer seat, a playard, a child swing, or the like. The joint mechanism 52 can, however, also be used on other types of products that are not within the field of these types of children's products.
The joint assembly 50 disclosed herein generally has two components that are connected to one another by the joint mechanism 52. In this example, the two components are tubes that form part of the frame assembly 22. The support arm 44 and the cross-member 38 are connected to one another in this example so that they are generally perpendicular to one another. It is possible that the joint mechanism 52 is constructed in such a way so that the components connected by the joint mechanism are not perpendicular to one another. For the sake of convenience and simplicity in describing the disclosed joint assembly 50, the support arm 44 may be considered or described as the upper component herein and the rear cross-member 38 may be considered or described as the lower component. However, it is to be understood that the upper and lower components can more broadly represent first and second components to be connected by the joint mechanism and that the joint mechanism can be used in virtually any orientation needed for a particular product application.
The disclosed example of the joint assembly 50 is now described in detail.
The first joint part 60 is shown in the drawings as the upper part and the second joint part 62 is shown as the lower part of the joint mechanism 52 when the two parts are assembled and connected to one another on the stroller 20. The first or upper joint part 60 is connected to the upper component, i.e., the support arm 44 in this example. The second or lower joint part 62 is connected to the lower component or rear cross-member 38 in this example.
The upper or first joint part 60 is somewhat saddle shaped having an inverted U-shaped or C-shaped body 64 with a closed, convex curved top wall 66. The body 64 has spaced apart depending side walls 68 and a lengthwise first receiver or component seat 70 extending between the side walls and beneath the top wall 66. The first receiver 70 in this example is an open ended through bore extending the length of the body 64. The first receiver 70 is shaped and configured to receive and closely fit the upper component, i.e. the support arm 44 through the body. The support arm 44 is a cylindrical tube so the receiver has a partial cylinder shape to match. The portion of the support arm 44 that is seated in the receiver 70 is linear so the through bore is also linear to match.
The support arm 44 has a bend 72 near the forward end before the connection to the arm rest 46. The first receiver 70 is cylindrical on the top and sides but is deeper at the bottom. During assembly, the first joint part 44 can be slipped over an exposed end of the support arm 44. The depth of the bottom of the receiver 70 permits the joint part 60 to slide past the bend 72. In this example, the first or upper joint part 60 optionally has a plurality of fastener holes 74 formed through the side walls 68. Fasteners 76 can be optionally installed through the holes 74 and into or through the support arm 44 in order to fix the joint part 60 to the support arm. It is possible however that the first joint part 60 not be fixed by fasteners 76 to the component to which it is attached. If not fixed in this manner, the component, i.e., the support arm 44 in this example may be capable of sliding axially within and/or rotating relative to the first joint part 60.
With reference to
As shown in
The particular structure and configuration of the shaped connector 80 can vary within the spirit and scope of the present invention. Also, features of the disclosed shaped connector can also vary. The legs 82a, 82b in this example can have ribs, gussets, fillets and the like to add strength and rigidity to the mechanism 50. Each pair of legs can instead be a single leg structure. The channels or tracks 90a, 90b can have a different shape than that disclosed herein. These and other modifications to the shaped connector can be made without affecting the intended function of the joint mechanism 50.
The lower or second joint part 62 is best illustrated in
The second joint part 62 has a mating connector 108 that is configured to engage the shaped connector 80 of the first joint part 60. In this example, the mating connector is created by two flanges 110a, 110b that are positioned at the respective upper ends of the corresponding side walls 104 adjacent the open end of the second receiver 106 or channel. The flanges 110a, 110b extend laterally outward from the side walls 104 and away from one another. The flanges 110a, 110b form slides or guides that are shaped and sized to fit within the channels or tracks 90a, 90b of the shaped connector 80. The body 100 of the lower or second joint part 62 below the flanges 110a, 110b is narrower in width that the span across the flanges and is sized to closely fit within the gap G between the bridges 84a, 84b of the shaped connector 80.
A fin 112a, 112b protrudes up from each of the respective flanges 110a, 110b. The fin 112a is a continuous solid element and extends only along a portion of the length of the flange 110a. The fin 112b also extends only a portion of the length of the flange 110b. The flange 110b has a cutout or notch 114 as shown in
The mechanism 52 can have one or more travel stops that properly position the first and second joint parts 60 and 62 relative to one another when connected. One of the joint parts can have a stop or stop protrusion that hits a stop surface or contact surface of the other joint part when the two parts are connected. In one example, the fins 112a, 112b can have a length so that their exposed ends 122a, 122b hit the opposite side wall 68 when the two joint parts are connected. In another example, the second joint part 62 can have a stop or key 124 that protrudes from the outside of one of the side walls 68, as shown in
In this example, the support arm 44 is seated in the first receiver 70 by slipping the first joint part over an exposed end of the support arm tube. The fasteners 76 can then be installed in the holes 74 to optionally secure the first or upper joint part 60 to the support arm 44. The rear cross-member 38 can be welded to the rear legs 34 of the stroller frame 20. The other joints and connections of the larger structure, i.e., the stroller frame 22 in this example, can be set prior to the first joint part 60 being attached or after the first joint part is attached to the support arm 44. The second joint part 62 can be slipped under the rear cross-member 38, which can be seated in the second receiver 106 or channel. The arrangement of the components and parts at this point in the assembly process is reflected in
The support arm 44 and first joint part 60 can be positioned centered over the rear cross-member 38 as shown in
As the two joint parts 60, 62 are connected, the spring finger 118 will be pressed into the notch 114 upon pressure applied by the slot 98b. The flanges 112a, 112b will slide along the channels or tracks 90a, 90b guiding the second joint part 60 into engagement with the first joint part 60. As soon as the spring finger 118 passes beyond the thickness of the side wall 68, the spring finger will snap back to its rest position as best shown in
The spring finger 118 will act as a lock to keep the two joint parts 60, 62 engaged. As shown in
As shown in
In the completely assembled condition of FIGS. 2 and 13-16, the fixed upper joint part 60 and support arm 44 and the lower joint part 62 can rotate about the rear cross-member 38, if needed, such as for folding the stroller 20. If needed, the rear cross-member 38 can also slide axially through or relative to the assembled joint mechanism 52 in this example. In a different embodiment, if the upper component were not fastened to the upper joint part, the upper component could also slide axially and/or rotate relative to the assembled joint mechanism 52. The disclosed joint assembly 50 provides for a flexible assembly procedure to accommodate various larger structures while still yielding a very sturdy joint connection for the joined components such as the stroller frame tubes in this example.
The disclosed joint structure may be particularly useful when joining or connecting adjacent tubes to one another within a larger assembled structure, such as a stroller frame. However, the disclosed joint structure can certainly be used and may be quite useful in simplifying assembly in a wide variety of other types of structures that require adjacent components to be joined.
In the disclosed example, the upper tube (basket support arm 44) can be connected to the larger structure (frame assembly 22) and then the lower tube (cross-member 38) can be welded to the larger structure when forming the larger structure. The lower tube (cross-member 38) can get very hot during welding without causing any damage to the joint parts. This is because the joint parts do not yet touch the lower tube. If one were welding the upper tube and the lower tube, neither of the joint parts need be assembled until after welding. If needed, the legs 82a, 82b can be fabricated without the bridges 84a, 84b, leaving the receiver 70 open from the bottom. This would allow the first joint 60 to slide onto the support arm 44 or other component without having to slide the joint part over a free end of the component. In such an example, the open receivers would face one another in the connected joint mechanism so that both components are captured within the assembled joint mechanism without the need for separate fasteners.
In the disclosed example, the first component (support arm 44) and the second component (cross-member 38) are arranged perpendicular to one another. Also in the disclosed example, the shaped connector 80 is perpendicular to the first receiver 70 in the first joint part 60. Likewise, the mating connector 108 and the second receiver 106 are arranged parallel with one another to orient the components in the perpendicular arrangement. It is possible that the first and second receivers 70, 106 and the shaped connector 80 and the mating connectors 108 in other examples are oriented differently so that the connected components are arranged in different orientations. Also, it is possible that both the first and second receivers have an open side for side insertion of the components, similar to the second joint part 62 disclosed herein. It is also possible that the second joint part 62 is closed on all sides, similar to the first joint part 60 disclosed herein and that the first joint part has an open side.
In other examples, one or both of the joint parts can have a symmetrical shape. One or both of the receivers can be non-linear to accommodate a non-linear component. The receivers and/or components can be configured to permit only sliding movement, only rotational movement, rotational and sliding movement, or no movement of the associated component. The various walls of the bodies on each of the joint parts can also have ribs, gussets, fillets, holes, and the like in order to reduce material usage and/or enhance strength and rigidity. The disclosed first and second joint parts can each be formed as integral components. Each joint part can be formed of virtually any suitable material such as any plastic or thermoplastic (used generically), metal, alloy, composite, wood, or the like. For example, the joint parts can be Nylon and molded as two separate unitary parts. However, the joint parts can be formed by any suitable process or processes, depending on the materials selected. The two joint parts can also each be formed of a different material or can be formed of the same material.
In one example, the spring finger can be configured to provide or replaced with a one-way catch device to provide a permanent snap connection instead of the releasable snap connection disclosed and described above. In the disclosed example, the second joint part 62 slides in an axial direction relative to the second component when being connected to the first joint part 60. In other examples, the first joint part can slide relative to the second joint part. Alternatively, either or both joint parts can slide into engagement with one another in a direction that is not parallel or co-axial with either of the components. The shaped and mating connectors would have to configured so that engagement took place in a direction toward at least one of the components.
Although certain joint mechanisms, joint assemblies, and assembly methods have been described herein in accordance with the teachings of the present disclosure, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all embodiments of the teachings of the disclosure that fairly fall within the scope of permissible equivalents.
This patent is related to and claims priority benefit of U.S. Provisional Patent Application Ser. No. 61/732,286 filed Nov. 30, 2012 and entitled “Joint Structure for Connecting Adjacent Components.” The entire content of this prior filed application is hereby incorporated herein by reference.
Number | Date | Country | |
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61732286 | Nov 2012 | US |