The present invention relates to a joint structure of a stabilizer link, in which the stabilizer link configured to connect a suspension member and a stabilizer that are provided in a vehicle is joined to the stabilizer.
A vehicle is provided with a suspension assembly for absorbing and reducing impacts and vibration transmitted from a road surface to a vehicle body through wheels, and a stabilizer for enhancing a roll stiffness of the vehicle. To connect the suspension assembly and the stabilizer, the vehicle utilizes a rod-like member called a stabilizer link. For example, as disclosed in Patent Literature Document 1, the stabilizer link includes a support bar and a ball joint provided on each end of the support bar.
The stabilizer link according to Patent Literature Document 1 consists of a ball stud having ball portions and a stud portion, and a housing provided on each side of the support bar and configured to receive a ball portion of the ball stud to allow a rotation of the ball portion. A ball seat made of resin is disposed inside the housing between the inner wall of the housing and the ball portion of the ball stud.
Patent Literature Document 1: JP 2016-84057 A
To join the stabilizer link according to Patent Literature Document 1 to the stabilizer, both end portions of the stabilizer are pressed to form flattened attachment portions. Each of the pair of attachment portions has a through hole, and a stud portion of a ball stud is inserted into and extends through the through hole. An external thread is formed on the stud portion, and the external thread of the stud portion projecting through the through hole and an internal thread of a nut are screwed together. With this screw fastening engagement, the stabilizer is joined to the stabilizer link.
However, the joint structure using the screw fastening engagement of the stabilizer link according to Patent Literature Document 1 inevitably requires anti-dropping measures for preventing the stabilizer link from dropping from the stabilizer due to loosening of the internal thread of the nut relative to the external thread of the stud portion. For this reason, precise and detailed managements are required with respect to the size of the attachment portion, the smoothness around the through opening formed in the attachment portion, the thickness of the coating film, and the like. Accordingly, there is a room for improvement in such complicated anti-dropping measures for preventing the stabilizer link from dropping from the stabilizer.
The present invention has been made in view of the above, and a purpose of the present invention is to provide a joint structure of a stabilizer link, which can achieve a simple and steady joint without requiring anti-dropping measures for preventing the stabilizer link from dropping from the stabilizer.
To solve the above-described problem, there is provided a joint structure of a stabilizer link according to the present invention (1), in which the stabilizer link configured to connect a suspension member and a stabilizer that are provided in a vehicle is joined to the stabilizer, as the most important features of the joint structure, wherein the stabilizer link comprises a support bar and a ball joint provided on each end of the support bar, wherein the ball joint comprises a ball stud having a ball portion and a stud portion, and a housing configured to support the ball portion of the ball stud so as to allow a rotation of the ball portion, wherein the stabilizer is constituted by a rod-like member made of metal, and the stabilizer has two end portions, each of which includes an attachment portion for joining the stabilizer link, wherein each of the attachment portions has a through hole, through which an elastic member provided at the stud portion of the ball stud is attached to the attachment portion, wherein the elastic member comprises a body portion shaped like a circular cylinder, and a tab portion provided on each of a pair of outer-side peripheral edge portions of the body portion, and wherein the stud portion of the ball stud is joined to the attachment portion through the elastic member in such a manner that while the elastic member is attached to the through hole, the body portion abuts on an inner circumferential wall portion of the through hole and the tab portions are located to cover a pair of outer circumferential portions of the through hole.
In the joint structure of the stabilizer link according to the present invention (1), the stud portion of the ball stud is joined to the attachment portion through the elastic member in such a manner that while the elastic member is attached to the through hole, the body portion abuts on an inner circumferential wall portion of the through hole and the tab portions are located to cover a pair of outer circumferential portions of the through hole; therefore, It is possible to provide a joint structure of a stabilizer link, which can achieve a simple and steady joint without requiring anti-dropping measures for preventing the stabilizer link from dropping from the stabilizer.
According to the present invention, there is provided a joint structure of a stabilizer link, which can achieve a simple and steady joint without requiring anti-dropping measures for preventing the stabilizer link from dropping from the stabilizer.
A joint structure of a stabilizer link according to an embodiment of the present invention will be described with reference made to the drawings where appropriate.
In the drawings shown below, as a general rule, a common reference numeral is assigned to members having a common function or members having a corresponding function. Further, for convenience of explanation, the size or the shape of a member may be modified or exaggerated to schematically illustrate the member.
First, the structure of a stabilizer link 11 and its periphery will be described with reference to an example, in which the stabilizer link 11 is attached to a vehicle (not shown).
As seen in
As seen in
The stabilizer 17 and the shock absorber 15b for supporting the wheel W are connected by a stabilizer link 11. This connection is applicable to both right and left wheels W. As seen in
As seen in
As seen in
As seen in
<Joint Structure of Stabilizer Link according to Embodiment of Present Invention>
With reference to
As seen in
Although a material to form the elastic member 31 is not limited, it is preferable that a rubber elastic resin material such as natural rubber, epoxidized natural rubber, isoprene rubber, butadiene rubber, butadiene-isoprene rubber, styrene-butadiene rubber, chloroprene rubber, acrylonitrile-butadiene rubber (NBR), hydrogenated nitrile butadiene rubber, chlorinated polyethylene rubber, butyl rubber, acrylic rubber, ethylene-vinyl acetate-acrylic acid ester copolymer rubber, and silicone rubber is used.
As seen in
The body portion 31a of the elastic member 31 serves to firmly bond the stud portion 21a of the ball stud 21 to the elastic member 31. This bonding function is achieved by volcanized bonding of the inner wall of the penetration hole 33 formed in the body portion 31a and the stud portion 21a of the ball stud 21. The volcanized bonding is carried out by applying an appropriate amount of adhesive to both of or at least one of the inner wall of the penetration hole 33 and the outer wall of the stud portion 21a so that an appropriate thickness of the adhesive layer is interposed between the inner wall of the penetration hole 33 and the outer wall of the stud portion 21a.
As seen in
The body portion 31a of the elastic member 31 has a holding function to tightly hold the outer wall of the body portion 31a against the inner wall of the through hole 17d with the elastic member 31 attached to the through hole 17d of the attachment portion 17c. This holding function is achieved by the size relationship in which the outside diameter of the body portion 31a of the elastic member 31 is substantially equal to or slightly smaller than the inside diameter of the through hole 17d of the attachment portion 17d.
Further, the body portion 31a of the elastic member 31 is interposed between the stabilizer link 11 and the stabilizer 17 to perform a vibration isolating function to prevent transmission of vibration between the stabilizer link 11 and the stabilizer 17. This vibration isolating function is achieved by a vibration isolating characteristic according to the spring constant previously set for the elastic member 31.
The elastic member 31 has tab portions 31b having an anti-dropping (stopper) function to prevent the stabilizer link 11 from dropping from the attachment portion 17c of the arm portion 17b of the stabilizer 17. To perform this stopper function, as seen in
As seen in
With this configuration, if a force acts on the elastic member 31 along an axial direction 18 of the stud portion 21a (see
To attach the elastic member 31 to the through hole 17d of the attachment portion 17c, the elastic member 31 provided on the stud portion 21a of the ball stud 21 is press-fitted into the through hole 17d of the attachment portion 17c along the axial direction 18 of the stud portion 21a (see
If the stabilizer link 11 is to be removed from the attachment portion 17c for replacement of the stabilizer link 11 for instance, a jig (not shown) may be used to apply a force opposite to that applied upon attachment (press-fitting) of the stud portion 21a of the ball stud 21; this force is applied to the stud portion 21a along the axial direction 18 of the stud portion 21a (see
The slip out load of the volcanized bonding portion (between the inner wall of the penetration hole 33 formed in the body portion 31a and the stud portion 21a of the ball stud 21) is greater than the slip out load of the press-fitted portion (between the inner wall of the through hole 17d of the attachment portion 17c and the outer wall of the body portion 31a). For this reason, the elastic member 31 provided on the stud portion 21a can be removed from the through hole 17d of the attachment portion 17c without fail by the above-described procedures for removing the stabilizer link 11.
With the joint structure of the stabilizer link 11 according to this embodiment of the present invention, it is possible to achieve a simple and steady joint without requiring anti-dropping measures for preventing the stabilizer link 11 from dropping from the stabilizer 17.
Further, vibration and noise can be suppressed, so that the ride comfort of the vehicle and the quietness in the passenger compartment can be retained satisfactorily.
Further, since the stabilizer link 11 can be removed easily and reliably from the attachment portion 17c, for example, when the replacement of the stabilizer link 11 is necessary, the workload of the vehicle user can be greatly reduced as compared with the configuration in which an assembly of the stabilizer 17 and the stabilizer link 11 is replaced with another assembly when the replacement of the stabilizer link 11 is necessary.
Further, with the joint structure of the stabilizer link 11 according to this embodiment of the present invention, a tubular member for supporting the elastic member 31 is not required; this leads to reduced weight and cost reduction of the stabilizer link 11 as one component.
Further, an auxiliary effect can be expected in that precise and detailed managements are not required for the size of the attachment portion 17c, the smoothness around the through opening 17d formed in the attachment portion 17c, the thickness of the coating film, and the like.
With reference to
In a modification of the elastic member 31 as shown in
Further, as seen in a modification of the elastic member 31 shown in
It should be noted that as with the elastic member 31 shown in
Next, modifications of the tab portion 31b provided on the elastic member 31 will be described with reference made to
In the modifications of the tab portion 31b provided on the elastic member 31 as shown in
With this configuration, even if a force acts on the elastic member 31 along the axial direction 18 of the stud portion 21a (see
In the modifications of the tab portion 31b provided on the elastic member 31 as shown in
With this configuration, even if a force acts on the elastic member 31 along the axial direction 18 of the stud portion 21a (see
<Modification of Stud portion 21a of Ball Stud 21>
Next, a modification of the stud portion 21a of the ball stud 21 will be described. In the stud portion 21a of the ball stud 21 according to this modification, a surface processing such as sandblasting has been carried out to roughen the surface roughness at the outer circumferential wall (adhesive surface) around the axis of the stud portion 21a for the purpose of improvement in adhesion using volcanized bonding and adhesive.
In place of the surface processing to roughen the surface roughness or in addition to this surface processing, another surface treatment such as knurling may be carried out to the outer circumferential wall (adhesive surface) of the stud portion 21a of the ball stud 21.
<Advantageous Effects of Joint Structure of Stabilizer Link according to Embodiment of Present Invention>
Next, advantageous effects achieved by the joint structure of the stabilizer link according to this embodiment of the present invention will be described.
The joint structure of a stabilizer link according to the invention (1), in which a stabilizer link 11 configured to connect a suspension member 15 and a stabilizer 17 that are provided in a vehicle is joined to the stabilizer 17, wherein the stabilizer link 11 comprises a support bar 12 and a ball joint 13 provided on each end of the support bar 12.
The ball joint comprises a ball stud 21 having a ball portion 21b and a stud portion 21a, and a housing 23 configured to support the ball portion 21b of the ball stud 21 so as to allow a rotation of the ball portion 21b.
The stabilizer 17 is constituted by a rod-like member made of metal. The stabilizer 17 has two end portions, each of which includes an attachment portion 17c for joining the stabilizer link 11. Each of the attachment portions 17c has a through hole 17d, through which an elastic member 31 provided at the stud portion 21a of the ball stud 21 is attached to the attachment portion 17c.
The elastic member 31 comprises a body portion 31a shaped like a circular cylinder, and a tab portion 31b provided on each of peripheral edge portions 31a2 of a pair of donut-shaped end faces 31a1 of the body portion 31a.
The stud portion 21a of the ball stud 21 is joined to the attachment portion 17c through the elastic member 31 in such a manner that while the elastic member 31 is attached to the through hole 17d, the body portion 31a abuts on an inner circumferential wall portion of the through hole 17d and the tab portions 31b are located to cover circumferential edge portions 17d1 of the through hole 17d.
With this joint structure of a stabilizer link according to the invention (1), it is possible to achieve a simple and steady joint without requiring anti-dropping measures for preventing the stabilizer link 11 from dropping from the stabilizer 17. Further, vibration and noise can be suppressed, so that the ride comfort of the vehicle and the quietness in the passenger compartment can be retained satisfactorily.
The joint structure of the stabilizer link according to the invention (2) may be configured such that in the joint structure of the stabilizer link according to the invention (1), the elastic member 31 further comprises a penetration hole 33 through which the stud portion 21a of the ball stud 21 is inserted into the elastic member, and the elastic member 31 is provided on the stud portion 21a by bonding the stud portion 21a to the penetration hole 33 with the stud portion 21a attached to the penetration hole 33.
With this joint structure of a stabilizer link according to the invention (2), since the elastic member 31 is provided on the stud portion 21a by bonding the stud portion 21a to the penetration hole 33 with the stud portion 21a attached to the penetration hole 33, the elastic member 31 can be fixed reliably to the stud portion 21a.
The joint structure of the stabilizer link according to the invention (3) may be configured such that in the joint structure of the stabilizer link according to the invention (2), the stud portion 21a of the ball stud 21 comprises a flange portion 21a1 shaped like a circular disc, and the elastic member 31 is provided on the stud portion 21a by boding the stud portion 21a to the penetration hole 33 and the flange portion 21a1 with the stud portion 21a attached to the penetration hole 33.
With this joint structure of a stabilizer link according to the invention (3), since the elastic member 31 is provided on the stud portion 21a by boding the stud portion 21a to the penetration hole 33 and the flange portion 21a1 with the stud portion 21a attached to the penetration hole 33, the elastic member 31 can be fixed more reliably to the stud portion 21a.
The above-described embodiments have been exemplified as examples to embody the present invention. It is therefore to be understood that the technical scope of the present invention is not limited to these embodiments. This is because various changes or modifications of the present invention may be made without departing from the gist or the main feature of the present invention.
For example, in the modifications of the tab portions 31b provided on the elastic member 31 according to the present invention, the inner tab end portions 31b1 of the tab portions 31b shown in
Further, the modifications of tab portions 31b provided on the elastic member 31 according to the present invention as shown in
11 stabilizer link
12 support bar
13 ball joint
15 suspension member
17 stabilizer
17
c attachment portion
17
d through hole
17
d
1 circumferential edge portions of through hole
21 ball stud
21
a stud portion
21
a
1 flange portion
21
b ball portion
23 housing
31 elastic member
31
a body portion
31
a
1 a pair of end faces of body portion
31
a
2 peripheral edge portions of end faces
31
a
3 flange-side end face
31
b tab portion
33 penetration hole
Number | Date | Country | Kind |
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2017-110408 | Jun 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/018010 | 5/9/2018 | WO | 00 |