The present disclosure is directed to the field of construction, specifically as related to joist or beam installation, and more particularly to devices for assisting with the accurate placement of decking, flooring, and other structural related joists, girders, and/or beams in a linear or parallel fashion.
Decks are frequently installed on residential buildings throughout the nation, and occasionally on commercial buildings as well. As with many construction projects, proper and accurate installation of decks is difficult. Improper installation can create problems that are not immediately apparent.
Generally, open spaces are left between the planks of the deck board on a deck for liquid to move through. Without proper spacing, the wood may hold water and rot out. However, it is known that wood expands, contracts, and may additionally swell due to changes in temperature and moisture throughout weather changes in a calendar year. Thus, the exact width of the spacing between deck board planks will fluctuate throughout a year or even season.
To prevent or minimize some of these issues, a few installers of decks will independently install joist hangers or the like for the placement of boards or joists. This naturally will slow the installation time and increase the price of installation. Further, this method may also require additional personnel to assist with holding a joist in place and moving in the x, y, and z dimension for accurate placement.
Unfortunately, boards may vary in length, width, and thickness, despite being listed as exact measurement equals. Thus, one placed board may have a different height when defined relative to the lower part of a deck board as to a ground or bottom level structure. This will result in a slightly uneven deck board flooring, or soft spots in said flooring.
As previously mentioned, the warping or swelling of boards could cause the angle of such an uneven flooring to increase and decrease throughout a given year. Additionally, weight load capacity is not consistent, and attachment devices such as screws or nails could be worked out of position over a period of time.
What is needed, therefore, is a device which can increase the consistency of the placement and location for joists, beams, or the like, while also further increasing the speed of installation.
The present invention is directed to a Joist Installation Assisting Device for the rapid installation and accuracy for placement of joists, beams, girders, boards, or the like as to the creation and installation of a deck, floor, porch, veranda, balcony, or the like.
There are many different parts to a deck, and some of the terminology will change based on region or locality. Other terms are used both formally and colloquially, and thus some confusion will occur.
As used herein, the terms joist, girder, and beam while having construction-related different, are to be synonymous as related to the present disclosure and are to be defined and used generally herein as a joist.
Further, it is well known and established that boards can be made of wood, wood composite, metal, plastic, or any other durable material, and for brevity and ease of reading, the use of the term board herein shall encompass all such materials.
Further, deck installation as used and discussed herein is generally synonymous with porch, patio, balcony, veranda, or the like installation, and even flooring, ceiling, and roof installation in some regards. Thus, the discussion herein of deck installation is expressly intended to further encompass all such terms, but like other definitions are defined and used herein as deck for brevity and ease of use on the reader.
A ledger board is installed to act as a guide for a deck frame and is attached to the exterior of a building wall. Rim joists are defined as the other outside edges of the deck, all together creating the deck frame. Boards on the interior of the deck frame and running parallel as to the ledger board are defined as intermediate joists. Beams may be defined herein as to be running perpendicularly as to joists.
Deck board is defined as the top surface of a deck, and the flooring upon which a human person will walk, and place deck furniture shall be defined as the deck board flooring herein.
Joist hangers, which may also be known as joist fasteners, are used to allow for boards to be attached perpendicularly to an edge such as a joist, rim joist, beam, or ledger board. Thus, joist hangers are intended to create a “T” shape, and ultimately an “H” shape as to both ends of a perpendicularly attached board. For some deck installations, a perpendicularly run beam or double beam is installed, then joist hangers are placed, and joists are then placed within said joist hanger and attached thereto with an installation or attachment member such as a screw, bolt, nail, or the like.
The invention disclosed herein is known as a Joist Installation Assisting Device. As disclosed, it is an object of the invention to hold a joist hanger and allow for accurate and rapid placement thereof. After the joist hanger is in place, a joist is installed within the joist hanger, whereupon a securing device such as a nail, screw, or the like, can secure the joist in place. The Joint Installation Assisting Device may then be disengaged from its position, whereupon the joist hanger and joist therein are in a secured final position.
It is presently thought that the body member of the Joist Installation Assisting Device has a generally U-shaped, or a c-shaped depending on the angle of viewing, body member. The body member may be constructed of any durable non-malleable material such as aluminum, aluminum alloy, metal, plastic, wood, glass, or similar. The body member is three-dimensional in nature with a front, rear, and interior width thickness. The exact shape of the body member may slightly change wherein the “U” shape may be flared out with wings. This winged portion would allow for easier installation to a board while setting a joist hanger or joist and is presently contemplated to be within the spirit of the invention.
The interior of the body member “U” or “C” is a channel, said channel being described as the opening interior of the “U”, and created by the interior space as to the side vertical walls and the bottom wall of the “U” itself. The thickness, or the width, of the body member creates said channel. This channel, which may also be referred to as a pocket, is the area where a joist hanger may be set or placed. After a joist hanger is placed within the channel, the joist itself is placed within the channel and the joist hanger therein.
On or near the rear face of the body member is a point, or a triangle, assisting member, or guide, known as an apex point. This apex point or similar is a generally centrally located point, as to the interior of the channel within the “U”. Said point is a center line locator and allows for an installer of said Joist Installation Assisting Device to quickly locate a center line on a mounting board, place the apex point in a linearly located position as to said center line, and mount the Joist Installation Assisting Device to said mounting board for rapid and accurate placement thereof.
The apex point is extended vertically away from the bottom wall of the “U” channel. It is presently thought that the apex point may be attached by means of a secondary component or be located vertically away from said bottom wall as just-mentioned, though additionally may not be located within said channel. Thus, in this particular method, the apex point is a secondary component attached to the rear face of the body member.
The mounting of the Joist Installation Assisting Device is achieved by a mounting hole on the body member. The mounting hole is a defined opening between the front face of the body member all the way through the rear face of the member. This allows for an installer to place a screw, nail, bolt, or other mounting or anchoring device all the way through the width of the Joist Installation Assisting Device for attachment or mounting of the Joist Installation Assisting Device itself.
By way of example: an installer places a screw into the mounting opening where the tip of the screw extends through and beyond the rear face of the Joist Installation Assisting Device. The screw tip contacts with a board for the Joist Installation Assisting Device to be mounted upon, and the installer begins anchoring the screw into said board. The screw head is wider than the mounting opening, and thus secures the Joist Installation Assisting Device in place. If a second mounting opening is provided, the installer repeats the just-mentioned process, and the Joist Installation Assisting Device is thus secured in place.
Continuing on, the Joist Installation Assisting Device may additionally comprise a mounting wing. The mounting wing is an external projection from the front face of the body member, extended perpendicularly therefrom. The mounting wing is additional material which further contains an attachment opening which runs in a y-axis as to the body member. In such a fashion, the attachment opening is a hole defined and extended through the mounting wing itself.
Within the attachment opening of the mounting wing is an adjustment mechanism member. The member is presently thought to be a linear component that has an adjustment wing or adjustment head on one end of the member, at the exterior of the attachment opening at a position opposing that of the “U” channel, as will be made clear in the drawings. The other end of the member will be a striking surface. The striking surface will make contact with a joist or board that is placed within the channel of the Joist Installation Assisting Device. A human user will then actuate the adjustment member by turning counterclockwise or clockwise if the member is threaded or partially threaded, or by applying force thereto. This actuation will in turn cause the striking surface of the member to move vertically into the channel, and alternatively away from the channel. Such movement will thus directly cause the joist within said channel to move vertically concurrently with said striking surface. This allows a user to have adjustability in the y-axis, also known as vertically, and this in turn may help to prevent an uneven decking floor, as previously mentioned.
Thus, when the Joist Installation Assisting Device is placed in position, said Joist Installation Assisting Device will be positioned onto a mounting board based on a center line position. The positioning will be adjusted based on the apex point until the human user is satisfied in its positioning on said mounting board. The Joist Installation Assisting Device will be attached to the mounting board by screws, nails, or the like. Next, a joist hanger will be placed within the channel of the Joist Installation Assisting Device. A joist will be placed within the joist hanger positioned within the channel of the Joist Installation Assisting Device. The joist vertical positioning will be adjusted by the adjustment member. Then, the joist hanger will be installed on the mounting board by screws or attachment devices. The Joist Installation Assisting Device will then be detached by removing the screws, nails, or the like.
These and various other features, advantages, modes, and objects of the present invention will be made apparent from the following detailed description and any appended drawings.
One or more preferred exemplary embodiments of the present disclosure are illustrated in the accompanying drawings in which like reference numerals represent like parts throughout and in which:
Before explaining one or more embodiments of the disclosed invention in detail, it is to be understood that this invention is not limited in its application to the details or modes of construction and the arrangement of the components set forth in the following description or previously disclosed illustrations. This invention is capable of multiple embodiments and modes, which can be practiced or carried out in many various ways. Also, it is to be understood that the phraseology and terminology employed herein is for the purpose of description, and should not be regarded as limiting, or used as an absolute.
Referring now to the drawings in detail,
On the ends of the side walls 70a 70b which is opposing the base wall 80 are the top of the side walls 75a 75b. This may in some instances flare outwards as to the base wall 80 into wings of the body 160, otherwise known as additional material therefrom. The top of the side walls 75a 75b and the upper portion of the wings of the body 165a 165b together form the upper face 170. Opposing said upper face 170 on the lower end of the body member 20 is the lower face 180. The wings of the body 165a 165b as shown here extend away from a vertical axis created from a central point on the base wall 80 bridging section.
Within the width of the body member 20 of the Joist Installation Assisting Device 10 is at least one defined opening 100, otherwise known as a mounting hole. This defined opening 100 is an open space between the front face 30 extending through the width 50 of the body member 20 to the rear face 40, as shown in
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On the first end 121, an adjustment head 130 is attached, formed, or connected, allowing for a user to rotate said adjustment mechanism member 120 around a central location therefrom, or pull or push said adjustment mechanism member 120 vertically towards or away from the vertical direction, otherwise known as y-direction, which is defined herein as the direction between the upper face 170 and the lower face 180.
On the adjustment member second end 122 is a striking surface 140, which is the uppermost contact point of said adjustment mechanism member 120 and allows for physical adjustment as can be appreciated by viewing
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Understandably, the present Joist Installation Assisting Device 10 has been described above in terms of one or more preferred embodiments or models. It is recognized that various alternatives and modifications may be made to these embodiments and methods that are within the scope of the present invention. Various alternatives are contemplated as being within the scope of the present invention.
It is also to be understood that, although the foregoing description and drawings describe and illustrate in detail one or more preferred embodiments of the Joist Installation Assisting Device 10, to those skilled in the art of which this invention relates, the present disclosure will suggest many modifications, models, and constructions, as well as widely differing embodiments and applications without thereby departing from the spirit and scope of the invention.
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