Junction connectors for connecting cables and cable assemblies to other pieces of electronic hardware are common in the industry. Junction connectors having improved resistance to high temperatures afford increased flexibility and longevity over conventional junction connectors.
In some aspects of the present disclosure, a connector assembly is disclosed. The connector assembly can include a connector comprising a dielectric housing having a mating front end for mating with a mating connector and an opposite rear end defining a cable opening therein, a plurality of electrically conductive terminals disposed at least partially in the dielectric housing and comprising mating portions disposed proximate the mating front end of the dielectric housing for making electrical contact with corresponding terminals of the mating connector, and termination portions. The connector can also include a connector support assembled to the connector and including a pair of U-shaped side supports disposed on opposite sides of the dielectric housing. Each of the U-shaped side supports can have an elongated base disposed along, and substantially co-extensive with, a corresponding side of the dielectric housing, a first leg extending from a first end of the base and disposed on and facing the rear end of the dielectric housing and a second leg extending from an opposite second end of the base and disposed on and facing the front end of the dielectric housing, the first and second legs can define respective first and second openings therein. The connector support can also include a pair of elongated fasteners for fastening the connector to a plate, each of the elongated fasteners engaging a corresponding side support in the pair of side-supports such that a rear portion of the elongated fastener is disposed in the first opening of the corresponding side support, a front portion of the elongated fastener is disposed in the second opening of the corresponding side support, and a middle portion of the elongated fastener, extending between and connecting the rear and the front portions, is disposed inside of the housing, wherein the elongated fastener is tightenable and securable against the corresponding side support. A cable can include a plurality of conductors received inside the dielectric housing through the cable opening of the housing and terminated at the termination portions of the conductive terminals.
In some aspects of the present disclosure, a connector assembly is disclosed. The connector assembly can include a connector comprising a dielectric housing having a mating front end for mating with a mating connector and an opposite rear end defining a cable opening therein, and a plurality of electrically conductive terminals disposed in the dielectric housing and comprising mating portions disposed proximate the mating front end of the dielectric housing for making electrical contact with corresponding terminals of the mating connector, and termination portions. A connector support can be assembled to the connector and can include a back support disposed outside and at the rear end of the dielectric housing and defining a center opening aligned with the cable opening and a pair of opposing side openings on opposite sides of the center opening, a plurality of elongated rods oriented along a mating direction (x-axis) of the connector and disposed inside of the housing extending from the rear end of the housing to the front end of the housing, and a pair of elongated fasteners for fastening the connector to a plate. Each of the elongated fasteners can engage the back support such that a rear portion of the elongated fastener is disposed in a corresponding side opening of the back support. A front portion of the elongated fastener can be disposed outside and adjacent the front end of the housing, and a middle portion of the elongated fastener, extending between and connecting the rear and the front portions, can be disposed inside of the housing, wherein the elongated fastener can be tightenable and securable against the back support. A cable can include a plurality of conductors received inside the dielectric housing through the cable opening of the housing and the center opening of the back support and terminated at the termination portions of the conductive terminals.
In some aspects of the present disclosure, a connector is disclosed. The connector can include a dielectric housing having a mating end for mating with a mating connector and an opposite cable end, the mating and cable ends can be spaced apart along a mating direction (X-axis) of the connector, and the dielectric housing can be susceptible to an unacceptable deformation when exposed to at least one of temperature and pressure in their respective normal operating ranges. A plurality of electrically conductive terminals can be disposed in the dielectric housing and can include mating portions disposed proximate the mating end of the dielectric housing for making electrical contact with corresponding terminals of the mating connector, and termination portions configured to at least make electrical contact with a plurality of conductors of a cable. A plurality of spaced apart metal supports can be assembled to the dielectric housing such that when the connector is mated and tightly secured to the mating connector, the plurality of spaced apart metal supports prevents the unacceptable deformation of the dielectric housing due to the at least one of the temperature and pressure in their respective normal operating ranges.
In the following description, reference is made to the accompanying drawings that form a part hereof and in which various embodiments are shown by way of illustration. The drawings are not necessarily to scale. It is to be understood that other embodiments are contemplated and may be made without departing from the scope or spirit of the present description. The following detailed description, therefore, is not to be taken in a limiting sense.
All scientific and technical terms used herein have meanings commonly used in the art unless otherwise specified. The definitions provided herein are to facilitate understanding of certain terms used frequently herein and are not meant to limit the scope of the present disclosure. Unless otherwise indicated, all numbers expressing feature sizes, amounts, and physical properties used in the specification and claims are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the foregoing specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by those skilled in the art utilizing the teachings disclosed herein.
As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” encompass embodiments having plural referents, unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
Spatially related terms, including but not limited to, “lower,” “upper,” “beneath,” “below,” “above,” and “on top,” if used herein, are utilized for ease of description to describe spatial relationships of an element(s) to another. Such spatially related terms encompass different orientations of the device in use or operation in addition to the particular orientations depicted in the figures and described herein. For example, if an object depicted in the figures is turned over or flipped over, portions previously described as below or beneath other elements would then be above those other elements.
As used herein, when an element, component or layer for example is described as forming a “coincident interface” with, or being “on” “connected to,” “coupled with” or “in contact with” another element, component or layer, it can be directly on, directly connected to, directly coupled with, in direct contact with, or intervening elements, components or layers may be on, connected, coupled or in contact with the particular element, component or layer, for example. When an element, component or layer for example is referred to as being “directly on,” “directly connected to,” “directly coupled with,” or “directly in contact with” another element, there are no intervening elements, components or layers for example.
As used herein, “have”, “having”, “include”, “including”, “comprise”, “comprising” or the like are used in their open-ended sense, and generally mean “including, but not limited to.” It will be understood that the terms “consisting of” and “consisting essentially of” are subsumed in the term “comprising,” and the like.
Turning to the figures,
The connector assembly 300 can include a connector 100 including a dielectric housing 10 having a mating front end 11 for mating with a mating connector 101 and an opposite rear end 12 defining a cable opening 13 therein. The connector 100 can also include a plurality of electrically conductive terminals 20 disposed at least partially in the dielectric housing 10. The terminals 20 can include termination portions 22 as well as mating portions 21 disposed proximate the mating front end 11 of the dielectric housing 10 for making electrical contact with corresponding 20 terminals of the mating connector 101. The electrically conductive terminals 20 can include any electrically-conductive material known to those skilled in the art, such as, but not limited to, metals, metal alloys, copper, silver, gold, aluminum, graphite, conductive polymers, conductive non-metals, or steel.
A connector support 200, which can be exemplarily seen in
The connector assembly 300 can also include a cable 70, which can be exemplarily seen in
In various embodiments, the first openings 42a of the U-shaped side supports 40 are threaded, as can be seen in
The side supports 40 can be rigid and can be formed from any suitably rigid material known to those skilled in the art such as, but not limited to, a metal, metal alloy, steel, aluminum, copper, carbon, composite material, ceramic, polymer, or an organic material. As can be exemplarily seen in
In some embodiments, the connector assembly 300 includes a back support 30 disposed outside and at, or proximate, the rear end 12 of the dielectric housing 10. The back support 30 can define a center opening 31 which can be aligned with the cable opening 13, and the back support can also define a pair of opposing side openings 32 on opposite sides of the center opening 31. The first opening 42a of the first leg 42 of each of the U-shaped side supports 40 can be aligned with a corresponding side opening 32 of the back support 30. The rear portion 51 of each of the elongated fasteners 50 can be disposed in a corresponding side opening 32 of the back support 30. The plurality of conductors 71 of the cable 70 can be received inside the dielectric housing 10 through the center opening 31 of the back support 30. In various embodiments, the side openings 32 of the back support 30 are threaded and the rear portions 51 of the elongated fasteners 50 are threaded. The elongated fasteners 50 can be tightenable and securable against the back support 30 and the side supports 40 by threading the threaded rear portions 51 of the elongated fasteners 50 into the threaded side openings 32 of the back support 30. The back support 30 can be rigid and can be formed from any suitably rigid material known to those skilled in the art such as, but not limited to, a metal, metal alloy, steel, aluminum, copper, carbon, composite material, ceramic, polymer, or an organic material. In some embodiments, the fastened connector assembly 400 can include the plate 60 defining one or more plate openings 61 therein and the connector assembly 300 can be fastened to the plate 60 so that at least portions of the mating front end 11 of the dielectric housing 10 and the front portions 52 of the elongated fasteners 50 are disposed in at least one of the one or more plate openings 61. Further, the elongated fasteners 50 can be tightened against the back support 30 and the side supports 40 to tightly secure the connector assembly 300 to the plate 60.
A connector support 210 can be assembled to the connector 110, 120 and include a back support 30 disposed outside and at the rear end 12 of the dielectric housing 10 and defining a center opening 31 aligned with the cable opening 13 and a pair of opposing side openings 32 on opposite sides of the center opening 31. It is to be understood that the connector support 210, and elements thereof, can include or define all the above-listed properties, features, or configurations of the connector support 200 or elements thereof. The connector support 210 can also include a plurality of elongated rods 80, 81 oriented along a mating direction (X-axis) of the connector 110, 120, and the elongated rods 80, 81 can be disposed inside of the housing 10 extending from the rear end 12 of the housing 10 to the front end 11 of the housing 10. The connector support 210 can further include a pair of elongated fasteners 50 for fastening the connector 110, 120 to a plate 60. Each of the elongated fasteners 50 can engage the back support 30 such that a rear portion 51 of the elongated fastener 50 is disposed in a corresponding side opening 32 of the back support 30. A front portion 52 of the elongated fastener 50 can be disposed outside and adjacent the front end 11 of the housing 10, and a middle portion 53 of the of the elongated fastener 50, extending between and connecting the rear portion 51 and the front portion 52, can be disposed inside of the housing 10. In some embodiments, the elongated fastener 50 is tightenable and securable against the back support 30. The connector assembly 300 can also include a cable 70 comprising a plurality of conductors 71 received inside the dielectric housing 10 through the cable opening 13 of the housing 10 and the center opening 31 of the back support 30 and terminated at the termination portions 22 of the conductive terminals 20.
In various embodiments, the elongated rods 80, 81 and the elongated fasteners 50 are substantially parallel with the X-axis, are substantially parallel with each other and/or are parallel with each other. Some embodiments include two, three, four, or more elongated rods 80, 81 in the plurality of elongated rods 80, 81.
As can be exemplarily seen in
Turning to exemplary embodiments shown in
In various embodiments, such as those shown in
In various embodiments, a connector 100 can include a dielectric housing 10 having a mating end 11 for mating with a mating connector 101 and an opposite cable end 12. The mating end 11 and cable end 12 can be spaced apart along a mating direction (X-axis) of the connector 100. The dielectric housing 10 can be susceptible to an unacceptable deformation when exposed to at least one of temperature and pressure in their respective normal operating ranges. The connector 100, which can have the same properties, configurations, and features as the connectors 100, 110, 120 described above, can also include a plurality of electrically conductive terminals 20 disposed in the dielectric housing 10 and including mating portions 21 disposed proximate the mating end 11 of the dielectric housing 10 for making electrical contact with corresponding terminals of the mating connector 101. The termination portions 22 can be configured to at least make electrical contact with a plurality of conductors 71 of a cable 70. Additionally, the connector 100 can include a plurality of spaced apart metal supports 40, 80, 81 assembled to the dielectric housing 10 such that when the connector 100 is mated and tightly secured to the mating connector 101, the plurality of spaced apart metal supports 40, 80, 81 prevents the unacceptable deformation of the dielectric housing 10 due to the at least one of the temperature and pressure in their respective normal operating ranges.
In operation, a user or machine can affix elements of the connector 100, 110, 120 and/or connector assembly 300, to a plate 60, mating connector 101, or other piece of electromechanical hardware. During operation of the affixed assembly or other components, heat and/or pressure can be generated from the various elements. The disclosed embodiments provide numerous and effective configurations, materials, and elements (200, 40, 50, 30, 102, 80, 81) able to withstand large degrees of, or variations in, temperature and pressure generated by the operation of the electromechanical hardware. Because of the disclosed protective designs, other elements (such as the dielectric housing which may include a polymer) which may be more susceptible to deformation or other failure modes due to their shape, material, and/or configuration are protected by the protective elements (200, 40, 50, 30, 102, 80, 81). As a result, the connector 100, 110, 120 and/or connector assembly 300 are able to avoid damage and maintain functionality. The disclosed embodiments thus provide mechanisms for the efficient, secure, and stable operation of a connector assembly 300, connector 100, 110, 120, and/or a fastened connector assembly 400.
The terms and expressions that have been employed are used as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described or portions thereof, but it is recognized that various modifications are possible within the scope of the embodiments of the present disclosure. Thus, it should be understood that although the present disclosure has been specifically disclosed by specific embodiments and optional features, modification and variation of the concepts herein disclosed may be resorted to by those of ordinary skill in the art, and that such modifications and variations are considered to be within the scope of embodiments of the present disclosure. The complete disclosures of the patents, patent documents, and publications cited herein are incorporated by reference in their entirety as if each were individually incorporated. To the extent that there is any conflict or discrepancy between this specification as written and the disclosure in any document that is incorporated by reference herein, this specification as written will control.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2022/057374 | 8/8/2022 | WO |
Number | Date | Country | |
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63234825 | Aug 2021 | US |