In certain offshore applications, keel guides are mounted to various vessels or platforms to guide risers extending to subsea locations. The keel guides restrain the upper end of the risers against lateral motion, thus preventing the risers from interfering with each other or with the vessel or platform. Generally, a keel guide comprises a cylindrical member or “can” which is attached to the hull of the vessel or platform with an appropriate bracket.
Risers are permitted to move vertically within the keel guide to compensate for motion of the vessel or platform. Each riser is equipped with a keel joint designed to ride within the keel guide. Generally, the keel joint comprises a pipe section of increased thickness to withstand the bending loads exerted on the joint by the keel guide. The keel joint may be provided with an outer wear sleeve along the portion of the joint which contacts the keel guide.
In many applications, a tieback connector is coupled to a lower end of the riser and moved to the seabed as the riser is lowered. However, such connectors may tend to be too large to pass through the keel guide of nominal size. Accordingly, the riser is run outside of or offset from the keel guide and moved into the keel guide in a later procedure. In some applications, for example, the keel guide is formed with a slot, and once the connector has passed the keel guide, the vessel or platform is translated toward the riser until the riser passes through the slot and into the keel guide. The riser is then moved vertically until the keel joint enters the keel guide. The outer diameter of the keel joint is larger than the width of the slot to restrain the keel joint within the keel guide.
In some applications, the riser is lowered until the tieback connector is below the keel guide. At this point, the vessel or platform is translated, until the riser moves through the slot in the keel guide. The riser is then lowered and positioned until the keel joint is within the keel guide, the riser is tensioned and the keel joint remains positioned in the keel guide.
Translation of the vessel or platform to the riser coupled with subsequent movement of the keel joint into the keel guide is a costly and time-consuming process. Additionally, such an approach typically requires the cutting of a slot into the platform structure of sufficient width to permit the passing of the riser from a position external to the keel guide to a position within the keel guide.
The present invention relates generally to a technique for guiding a riser in an offshore environment. The technique utilizes a bushing assembly that may be selectively landed within a keel guide. The bushing assembly also comprises an opening sufficient to permit relative linear movement of the riser therethrough. The bushing assembly allows the use of a keel guide with a larger diameter, e.g. sufficient to permit the passing of a tieback connector, while still guiding linear movement of the riser within the keel guide.
Certain exemplary embodiments of the invention will hereafter be described with reference to the accompanying drawings, wherein like reference numerals denote like elements, and:
Referring generally to
In the embodiment illustrated, keel guide system 30 also comprises a connector 40, such as a tieback connector. Keel guide 32 is sized to permit the passage of connector 40 as riser assembly 34 is fed downwardly towards the subsea floor. Additionally, keel guide 32 may be attached to a structure 42 which, by way of example, comprises a hull of a vessel or a platform used in an offshore application. In various embodiments, the vessel or platform may include, but are not limited to, a spur platform or a tension leg platform (TLP). Keel guide 32 is attached to the vessel or platform via an appropriate bracket 44.
One embodiment of keel guide system 30 is illustrated in
As illustrated, keel guide 32 comprises a side opening 48 that extends the longitudinal length of keel guide 32. Side opening 48 allows keel guide 32 to be opened and closed a slight amount to increase or decrease the effective internal diameter 46 of keel guide 32. A locking device 50, such as a band-type locking device, is coupled to keel guide 32 to open or close the keel guide 32.
One exemplary locking device 50 is illustrated in cross-section in
A second bracket 60 is attached to keel guide 32 by welding or other appropriate fastener on a side of opening 48 opposite pivot bracket 52. Second bracket 60 comprises a remote operated vehicle (“ROV”) bucket 62. A stem 64 is coupled between pivot sleeve 58 and bucket 62 and extends across side opening 48. Stem 64 may be threadably engaged with pivot sleeve 58 and retained against movement relative to ROV bucket 62 by a shoulder 66 and a retaining ring 68. Stem 64 further comprises a head 70 that extends into ROV bucket 62. Head 70 is adapted for engagement and rotation by an ROV manipulator to selectively increase or decrease the width of side opening 48 and thus the diameter 46 of keel guide 32.
Referring generally to
Bushing 36 is selectively received and held within keel guide 32 by a retention or landing mechanism 80. An exemplary landing mechanism 80 comprises a landing feature 82, e.g. a groove, defined by a lower shoulder 84 and an upper shoulder 86. Bushing member 74 is received in landing feature 82 and is retained against axial movement by lower shoulder 84 and upper shoulder 86.
To facilitate landing of bushing 36 in keel guide 32, bushing 36 may be temporarily attached to riser assembly 34 by a mounting mechanism 88 as illustrated in
As illustrated in
Prior to running riser assembly 34, the locking device 50 on keel guide 32 is actuated via, for example, an ROV to open keel guide 32 to a position where the inner diameter 46 above landing feature 82 is slightly larger than the outside diameter of bushing 36. The inside diameter below landing feature 82 remains slightly smaller that the outside diameter of bushing 36. As bushing 36 is lowered into keel guide 32, bushing assembly 72 lands on lower shoulder 84. As the riser assembly 34 is further lowered, the weight of the riser assembly causes the shearing of shear pins 112. The riser assembly 34 then continues downward and leaves bushing 36 retained in keel guide 32. Locking device 50 may then be actuated to close keel guide 32 such that upward, linear movement of bushing 36 is prevented by the interfering engagement of upper shoulder 86 with bushing member 74.
In an exemplary application, a plurality of keel guides 32 are attached to a structure such as a hull 114 of a vessel or platform, as illustrated in
Another embodiment of keel guide system 30 is illustrated in
In the embodiment illustrated, wear bushing assembly 72, and specifically bushing members 74, is held against shoulder 116 by one or more lock-down assemblies 120. Lock-down assemblies 120 may be mounted in a variety of orientations, such as the exemplary plumb mounted lock-down assembly 122 and the obliquely mounted assemblies 124, illustrated best in
Exemplary embodiments of a plumb mounted lock-down assembly 122 and an obliquely mounted lock-down assembly 124 are illustrated in
An opposite end 138 of lock-down pin 130 extends into ROV bucket 128 and terminates at a head 140. Head 140 is adapted for engagement by an external device, such as an ROV manipulator.
One exemplary application of keel guide system 30 in which keel guide 32′ is utilized is illustrated in
Another embodiment of keel guide system 30 is illustrated in
In this embodiment, bushing 36 is landed in a landing feature 142 that is in the form of bowl 144 defined by an upper interior surface of keel guide 32″ (see
In this embodiment, bushing 36 also may comprise a temporary retention mechanism 154 by which bushing 36 is temporarily coupled to riser assembly 34 during installation of bushing 36 into keel guide 32″. One exemplary retention mechanism 154 comprises a clamp connector 156 that may be clamped around riser assembly 34. Clamp connector 156 is coupled to wear bushing assembly 146 via posts 158 and shear pins 160. As riser assembly 34 is lowered through the interior of keel guide 32″, bushing 36 moves with riser assembly 34 until landed in landing feature 142. The weight of riser assembly 34 shears shear pins 160, and riser assembly 34 continues downward movement through keel guide 32″ while bushing 36 is retained within the keel guide. Subsequently, retention members 152 may be actuated to impede upward movement of bushing 36 with respect to keel guide 32″.
One exemplary embodiment of retention mechanism 152 is illustrated in
As illustrated in
Another embodiment of keel guide system 30 is illustrated in
One exemplary retention mechanism 188 comprises a plurality of swinging lock-down pin assemblies 190 (see
As illustrated in
Pin assemblies 190 may be mounted at a lower region of bushing 36 beneath a wear bushing assembly 202. Each pin assembly 190 may be coupled to the underside of wear bushing assembly 202 by sets of brackets and pins. For example, a pair of outer brackets 204 are attached to wear bushing assembly 202 at a radially outlying region by, for example, welding or other suitable attachment technique (see
During deployment, bushing 36 is run into keel guide 32′″ in a manner similar to that of the embodiments described above. When the wear bushing assembly 202 enters keel guide 32′″, the outer end of each lock-down pin 196 contacts a tapered surface 214 formed along the interior surface of keel guide 32′″. The lock-down pins 196 ride against tapered surface 214 and are cammed inward into their corresponding bores 194 against the biasing force of the corresponding spring 198. As wear bushing assembly 202 is moved downwardly into keel guide 32′″, the lock-down pins 196 are moved past tapered surface 214 and into proximity with a groove 216. The springs 198 force corresponding lock-down pins 196 outwardly into groove 216. An upper edge or shoulder 218 that defines the upper extent of groove 216 forms a locking taper with the lock-down pins 196. This prevents pins 196 from being cammed inward by moderate upwardly directed loads on the bushing 36.
If bushing 36 is to be retrieved, riser assembly 34 is raised until the installation clamps, e.g. clamp connector 154, contacts wear bushing assembly 202. When sufficient upward force is applied to bushing 36, shear pins 210 are sheared. This allows each pin assembly 190 to swing about pin 208 so the lock-down pin 196 clears groove 216. The undercut region 212 formed in wear bushing assembly 202 provides clearance for the pivoting of body 192. Upon retrieval of bushing 36, shear pins 210 may be replaced.
Another embodiment of keel guide system 30 is illustrated in
Locking device 224 comprises a first set of brackets 226 and 228 (see
A second set of brackets 236 and 238 are attached to the exterior of the keel joint, on a side of opening 222 opposite brackets 226, 228, by welding or other suitable technique. A second pivot pin 240 is rotatably mounted in brackets 236, 238 and is retained by an appropriate mechanism, such as a washer 242 and a screw 244. The first set of brackets 226, 228 is provided with notches, such as notches 246, and the second set of brackets 236, 238 is provided with comparable notches, such as notches 248 (see
A stud 250 (see
An open end 268 of locking device bushing 264 is disposed proximate to or bears on pivot pin 240 to prevent further separation of locking device 224. Opposite open end 268, locking device bushing 264 is attached to an actuator 270, such as a T-handle. The T-handle is attached via a fastener, such as a bolt 272. By way of example, actuator 270 may comprise a cross-bar 274 adapted to be gripped for rotation by an ROV tool.
To adjust locking device 224 and increase or decrease the effective diameter of the keel guide, notches 246, 248 are engaged by an ROV, and the two sides of the locking device are squeezed more closely together. Another ROV tool is then utilized to rotate actuator 270, e.g. a T-handle, to turn bushing 264 relative to stud 250. Depending on the direction of rotation, the distance between the head of stud 250 and locking device bushing 264 can be increased or decreased. Because the ROV is squeezing the locking device together, the spring force of keel guide 32″″ is not bearing on stud 250 and locking device bushing 264. Accordingly, a smaller amount of torque is required to rotate the locking device bushing 264.
Once the bushing 264 has been adjusted as desired, the ROV releases the sides of the locking device 224, and the keel guide expands to its adjusted diameter. Accordingly, the diameter of the keel guide can be decreased or increased to hold or release the bushing 36, as described with respect to the embodiment illustrated in
It should be understood that the foregoing description is of exemplary embodiments of this invention, and that the invention is not limited to the specific forms shown. For example, the keel guide system may be utilized in a variety of environments with a variety of riser assemblies; the size and shape of the keel guide may be adjusted depending on the size and shape of connectors or other components that pass through the keel guide; the configuration of the landing mechanisms, retention mechanisms and locking devices may be changed; and the size and configuration of various components can be adjusted according to a desired application. These and other modifications may be made in the design and arrangement of certain elements without departing from the scope of the invention as expressed in the appended claims.
This application claims priority to Provisional Application Ser. No. 60/419,992, filed on Oct. 21, 2002, which is hereby incorporated by reference in its entirety for all purposes.
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Number | Date | Country | |
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