1. Technical Field
This application relates to a keg filling plant for filling kegs with a liquid beverage material, such as beer, wine, soft drinks, or juice. This application further relates to a handling and treatment station for the handling and treatment of kegs that are equipped with fittings, with an applicator element, a handling head, with a centering device and feed and discharge lines for handling and treatment media and/or the liquid being bottled and at least one actuator element for the valve element or elements of the fittings. A method of using a handling and treatment station for kegs is also described herein, as well as other advantageous developments and embodiments of both the station and the method of using the station.
2. Background Information
In situations where beverages or other liquid products must be handled and distributed in large quantities, e.g. in restaurants, it has been determined to be particularly advantageous to handle these products not in bottles or cans but in casks or drums. Therefore the use of kegs has numerous advantages. Kegs which may be used in conjunction with at least one possible embodiment disclosed herein are manufactured by SCHÄFER Container Systems, whose address is SCHÄFER WERKE GMBH, Postfach 1120, 57272 Neunkirchen, Federal Republic of Germany.
One major advantage of the use of kegs is that these barrel or drum-like containers, as the result of a particularly advantageous configuration of the connections for the liquid and compressed gas they contain are hermetically tight, and the contents and the interior of the container are therefore protected against contamination of all types, and primarily against contact with germs and other harmful microorganisms. The connections are combined into what are called fittings.
As a rule, kegs are handled, cleaned and refilled on an industrial scale in bottling plants, especially in the large plants of the bottled beverage industry. One example of a keg filling system is Innokeg Contikeg, manufactured by KHS Till GmbH, located at Kapellenstrasse 47-49, 65830 Kriftel, Federal Republic of Germany. An example of a control system for keg filling plants is the Innokeg InfoKeg Management System, also developed by KHS Till GmbH.
For this purpose, fully automated cleaning and bottling plants are used, in which the kegs are handled and treated on an individual machine with only one handling and treatment station, or on a large machine with a plurality of handling and treatment stations, e.g. 24-36.
The kegs are delivered empty to a delivery station of the plant and run through the cleaning and/or filling stations before they are removed at the other end of the plant, in clean and filled condition, and are then transported to the consumers.
In handling and treatment plants for kegs, it is conventional to move the kegs through the plant top-down, i.e. with the fitting facing downward, and in this orientation to also pressurize them with various handling media and/or with the liquid to be bottled and the compressed gas. The necessary connections between the interior of the kegs and the media and/or their delivery or discharge lines are thereby established by means of the keg fitting. The connection between the keg and the media line is established as follows: The keg 13 is delivered to a handling and treatment station by a suitable transport device. The step-by-step method is thereby used in practice.
During transport, the keg 13 is thereby oriented so that the fitting 14 is pointing downward. If the keg 13 is in an approximately perpendicular position and/or is oriented centrally over a handling position, the keg 13 is lowered from a raised transport position into a lower handling and treatment position, whereby it enters into a functional connection with a stationary centering device 15 and is thereby centered over and/or oriented in relation to a plunger 16. Simultaneously with the lowering into the handling position, an applicator element 17 is activated, whereupon the applicator element is pressed against the bottom of the keg to support the lowering and centering and then the application pressure necessary for the subsequent handling of the keg 13 is built up. After the keg 13 has been positioned and fixed in position, the kegs are handled and treated, whereby depending on the individual handling and treatment station, the process can be a cleaning or filling process.
For each of these handling and treatment processes, it is necessary to connect media lines with the keg or its interior, whereby the connections must be as tight and hygienic as possible, but must also be made rapidly and in a manner that protects the material. These requirements are met satisfactorily by the keg fittings that are widely used in practice.
To establish the connection of the media lines with the keg, on the handling and treatment station a handling head is provided which, in addition to the centering device 15 and the plunger 16, also has sealing elements and the delivery and/or discharge lines for the handling and treatment media, the liquid to be bottled or compressed gas to or from the handling head.
If the keg is then pressed in a sealed connection by means of the applicator element 17 against the seals that are located in the handling head, the plunger 16 is then moved by suitable actuator means from a first, low, non-engaged position into a second, higher, engaged position. During this movement, the plunger 16 opens the closures or valves that are provided on the keg fitting, and create a sealed connection with the corresponding contact surfaces, so that the handling and treatment media or the liquid being filled into the keg can be conducted into and out of the keg as desired. Once the handling or filling phase has been completed, the plunger moves into the non-engaged position, the closures of the keg fitting are closed by spring force and the content of the keg is packed hermetically tight.
In practice, partly for technical reasons and partly for reasons of intentional and desirable incompatibility, numerous keg fittings are in widespread use that differ from one another in their geometric such that each individual type of keg fitting requires, for the processing of the keg to which it is attached, at least its own plungers 16 and centering devices 15, as a result of which extensive conversion measures are necessary for each change in the type of keg or fitting being handled.
Attention must also be paid to the fact that in the beverage industry there are stringent requirements in terms of the cleanliness and safety of the cleaning and bottling process, as a result of which cleaning and/or disinfection measures may be necessary after the conversion measures that further increase the time required by and therefore also the costs entailed in such conversion measures.
These additional requirements have been found to be particularly disadvantageous in practice.
An object of at least one possible embodiment is to indicate a handling and treatment station for the handling of kegs that makes the conversion measures necessary for the handling and treatment of kegs with different fittings unnecessary. For this purpose, the application teaches a handling head which makes it possible to handle different fittings without the need for conversion measures.
At least one possible embodiment is explained in greater detail below on the basis of one exemplary embodiment which is illustrated in the accompanying drawings.
The above-discussed embodiments of the present invention will be described further hereinbelow. When the word “invention” or “embodiment of the invention” is used in this specification, the word “invention” or “embodiment of the invention” includes “inventions” or “embodiments of the invention”, that is the plural of “invention” or “embodiment of the invention”. By stating “invention” or “embodiment of the invention”, the Applicant does not in any way admit that the present application does not include more than one patentably and non-obviously distinct invention, and maintains that this application may include more than one patentably and non-obviously distinct invention. The Applicant hereby asserts that the disclosure of this application may include more than one invention, and, in the event that there is more than one invention, that these inventions may be patentable and non-obvious one with respect to the other.
Developments, advantages and potential applications of at least one possible embodiment are explained in the following description of exemplary embodiments and of the accompanying drawings. All of the features described and/or graphically illustrated are the objects of the application, individually or in any possible combination, regardless of where they are placed in the claims or the references between claims. The text of the claims is simultaneously integrated by reference into the description.
In practice, two types of fittings have acquired a particular significance. These fittings are called flat fittings and basket fittings. Some flat fittings and basket fittings which may possibly be used in at least one possible embodiment are made by RUDAT GmbH, located at Zollbergerstrasse 27, D-73734 Esslingen, Federal Republic of Germany, and located on the internet at www.rudat.com.
The flat fitting 19 illustrated in
The basket fitting 25 illustrated in
At least one possible embodiment then teaches that the handling head can be realized so that it can be used to handle both kegs with flat fittings of the type described above as well as kegs with basket fittings of the type also described above. For this purpose, associated with a handing head 18 are actuator elements which can enter into a functional connection with different types of fittings.
As shown in the exemplary embodiment illustrated in
In an additional and altogether advantageous possible embodiment, the handling head 18 and/or the handling and treatment station can be equipped with a recognition module which is capable of automatically recognizing the keg and/or fitting type of the kegs that are about to be handled, and to activate the corresponding plunger for the subsequent handling and treatment of the kegs.
Because numerous kegs 100 are equipped with RFID transponders 101, as shown in
Other types of modules can also be used, e.g. sensors that operate mechanically or optically, or even camera systems with downstream computer-assisted image processing. With this method, it thereby becomes possible for the first time to process kegs with different fitting types in mixed and unorganized series in a single bottling plant, which has particular advantages with regard to the flexibility of operation and the return on the investment in the bottling plant.
In the context of an additional configuration, as illustrated in
In a further independent realization of at least one possible embodiment, the centering devices 15 of the prior art, which must also be adapted to the different external dimensions of the various types of fittings, and therefore on devices of the prior art must be changed when the type of fitting changes, can also be replaced by a universal device.
By way of example,
The application also teaches that these centering elements can be set or adjusted automatically as a function of the type of fitting identified by the above referenced recognition module.
One feature or aspect of an embodiment is believed at the time of the filing of this patent application to possibly reside broadly in a handling and treatment station for the handling or filling of the interiors of kegs that are equipped with fittings, with an applicator element 17, a handling head 18, with a centering device 15 and feed and discharge lines for handling and treatment media and/or the liquid being bottled and at least one actuator element for the valve element or elements of the fittings, wherein the at least one actuator element is realized so that both flat-type and basket-type fittings 19, 25 can be opened and connected with the delivery and/or discharge lines.
Another feature or aspect of an embodiment is believed at the time of the filing of this patent application to possibly reside broadly in the handling and treatment station, wherein the handling head 18 comprises at least two plungers 21, 26 which can be moved independently of each other.
Yet another feature or aspect of an embodiment is believed at the time of the filing of this patent application to possibly reside broadly in the handling and treatment station, wherein the handling head 18 has at least two plungers 21, 26 which cannot be moved independently of each other.
Still another feature or aspect of an embodiment is believed at the time of the filing of this patent application to possibly reside broadly in the handling and treatment station, wherein a first exterior plunger 21 is realized so that it holds a second, interior plunger 26 and moves forward with it, whereby the first plunger 21 is further realized so that the second plunger 26, when it comes into contact against a stationary element and thus can no longer track the continued forward movement of the first plunger 21, can be plunged into the first plunger 21.
A further feature or aspect of an embodiment is believed at the time of the filing of this patent application to possibly reside broadly in the handling and treatment station, wherein the first outer and second inner plungers 21, 26 are realized so that their sealing surfaces move relative to each other when the second inner plunger 26 can no longer track an upward movement as a result of its contact with a stationary element.
Another feature or aspect of an embodiment is believed at the time of the filing of this patent application to possibly reside broadly in the handling and treatment station, wherein the centering device 15 is realized so that it can be adapted to the outside diameter of different fittings.
Yet another feature or aspect of an embodiment is believed at the time of the filing of this patent application to possibly reside broadly in the handling and treatment station, wherein the centering device 15 is adapted by the adjustment of at least two centering elements.
Still another feature or aspect of an embodiment is believed at the time of the filing of this patent application to possibly reside broadly in the handling and treatment station, wherein at least one recognition module for the type of fitting is associated with the handling and treatment station and/or the handling head 18.
A further feature or aspect of an embodiment is believed at the time of the filing of this patent application to possibly reside broadly in the handling and treatment station, wherein the recognition module is a computer-assisted image processing system or optically or mechanically functioning sensors.
Another feature or aspect of an embodiment is believed at the time of the filing of this patent application to possibly reside broadly in a method for the operation of a keg handling and treatment plant, wherein the plunger 21, 26 to be activated is specified by the user in advance for the entire handling and treatment plant, or the plunger 21,26 to be activated is automatically recognized and activated by a recognition module for each handling and treatment station for the keg currently being handled.
Yet another feature or aspect of an embodiment is believed at the time of the filing of this patent application to possibly reside broadly in a handling and treatment station for the handling or filling of the interiors of kegs that are equipped with fittings, with an applicator element, a handling head, with a centering device and feed and discharge lines for handling and treatment media and/or the liquid being bottled and at least one actuator element for the valve element or elements of the fittings, whereby the application teaches that the at least one actuator element is realized so that both flat-type and basket-type fittings can be opened and connected with the delivery and/or discharge lines.
The components disclosed in the various publications, disclosed or incorporated by reference herein, may possibly be used in possible embodiments of the present invention, as well as equivalents thereof.
The purpose of the statements about the technical field is generally to enable the Patent and Trademark Office and the public to determine quickly, from a cursory inspection, the nature of this patent application. The description of the technical field is believed, at the time of the filing of this patent application, to adequately describe the technical field of this patent application. However, the description of the technical field may not be completely applicable to the claims as originally filed in this patent application, as amended during prosecution of this patent application, and as ultimately allowed in any patent issuing from this patent application. Therefore, any statements made relating to the technical field are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.
Some examples of control systems which measure operating parameters and learn therefrom that may possibly be utilized or possibly adapted for use in at least one possible embodiment of the present application may possibly be found in the following U.S. patents: U.S. Pat. No. 4,655,188 issued to Tomisawa et al. on Apr. 7, 1987; U.S. Pat. No. 5,191,272 issued to Torii et al. on Mar. 2, 1993; U.S. Pat. No. 5,223,820, issued to Sutterlin et al. on Jun. 29, 1993; and U.S. Pat. No. 5,770,934 issued to Theile on Jun. 23, 1998.
The appended drawings in their entirety, including all dimensions, proportions and/or shapes in at least one embodiment of the invention, are accurate and are hereby included by reference into this specification.
Some examples of open-loop control systems that may possibly be utilized or possibly adapted for use in at least one possible embodiment of the present application may possibly be found in the following U.S. patents: No. U.S. Pat. No. 5,770,934 issued to Theile on Jun. 23, 1998; U.S. Pat. No. 5,210,473 issued to Backstrand on May 11, 1993; U.S. Pat. No. 5,320,186 issued to Strosser et al. on Jun. 14, 1994; and U.S. Pat. No. 5,369,342 issued to Rudzewicz et al. on Nov. 29, 1994.
Some examples of closed-loop control systems that may possibly be utilized or possibly adapted for use in at least one possible embodiment of the present application may possibly be found in the following U.S. patents: U.S. Pat. No. 5,770,934 issued to Theile on Jun. 23, 1998; U.S. Pat. No. 5,189,605 issued to Zuehlke et al. on Feb. 23, 1993; U.S. Pat. No. 5,223,072 issued to Brockman et al. on Jun. 29, 1993; and U.S. Pat. No. 5,252,901, issued to inventors Ozawa et al. on. Oct. 12, 1993.
The background information is believed, at the time of the filing of this patent application, to adequately provide background information for this patent application. However, the background information may not be completely applicable to the claims as originally filed in this patent application, as amended during prosecution of this patent application, and as ultimately allowed in any patent issuing from this patent application. Therefore, any statements made relating to the background information are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.
Some examples of cameras or the like optical monitoring apparatus that may possibly be utilized or possibly adapted for use in at least one possible embodiment of the present application may possibly be found in the following U.S. patents: U.S. Pat. No. 5,233,186 issued to Ringlien on Aug. 3, 1993; U.S. Pat. No. 5,243,400 issued to Ringlien on Sep. 7, 1993; U.S. Pat. No. 5,369,713 issued to Schwartz et al. on Nov. 29, 1994; U.S. Pat. No. 5,442,446 issued to Gerber et al. on Aug. 15, 1995; U.S. Pat. No. 5,661,295 issued to Buchmann et al. on Aug. 26, 1997; and U.S. Pat. No. 5,898,169 issued to Nodbryhn on Apr. 27, 1999.
All, or substantially all, of the components and methods of the various embodiments may be used with at least one embodiment or all of the embodiments, if more than one embodiment is described herein.
Some examples of RFID devices, systems, and components thereof which may possibly be used in at least one possible embodiment may possibly be found in the following U.S. Pat. Nos.: U.S. Pat. No. 7,069,251, entitled “RFID transponder dispenser and authorizer”; U.S. Pat. No. 7,068,170, entitled “RFID embedded materials”; U.S. Pat. No. 7,066,667, entitled “RFID tag and printer system”; U.S. Pat. No. 7,066,388, entitled “System and method for verifying RFID reads”; U.S. Pat. No. 7,059,518, entitled “RFID device detection system and method”; U.S. Pat. No. 7,057,562, entitled “RFID device with patterned antenna, and method of making”; U.S. Pat. No. 7,057,511, entitled “Method, system, and apparatus for communicating with a RFID tag population”; U.S. Pat. No. 7,055,753, entitled “RFID device tester and method”; U.S. Pat. No. 7,054,595, entitled “Systems and methods for amplifying a transmit signal in a RFID interrogator”; U.S. Pat. No. 7,053,777, entitled “Interrogation, monitoring and data exchange using RFID tags”; U.S. Pat. No. 7,053,775, entitled “RFID material tracking method and apparatus”; U.S. Pat. No. 7,049,964, entitled “RFID readers and tags transmitting and receiving waveform segment with ending-triggering transition”; U.S. Pat. No. 7,048,183, entitled “RFID rag and method of user verification”; U.S. Pat. No. 7,045,186, entitled “RFID manufacturing concepts”; U.S. Pat. No. 7,044,387, entitled “RFID tag and communication protocol for long range tag communications and power efficiency”; and U.S. Pat. No. 7,042,358, entitled “RFID material tracking method and apparatus.”
The purpose of the statements about the object or objects is generally to enable the Patent and Trademark Office and the public to determine quickly, from a cursory inspection, the nature of this patent application. The description of the object or objects is believed, at the time of the filing of this patent application, to adequately describe the object or objects of this patent application. However, the description of the object or objects may not be completely applicable to the claims as originally filed in this patent application, as amended during prosecution of this patent application, and as ultimately allowed in any patent issuing from this patent application. Therefore, any statements made relating to the object or objects are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.
All of the patents, patent applications and publications recited herein, and in the Declaration attached hereto, are hereby incorporated by reference as if set forth in their entirety herein.
The summary is believed, at the time of the filing of this patent application, to adequately summarize this patent application. However, portions or all of the information contained in the summary may not be completely applicable to the claims as originally filed in this patent application, as amended during prosecution of this patent application, and as ultimately allowed in any patent issuing from this patent application. Therefore, any statements made relating to the summary are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.
It will be understood that the examples of patents, published patent applications, and other documents which are included in this application and which are referred to in paragraphs which state “Some examples of . . . which may possibly be used in at least one possible embodiment of the present application . . . ” may possibly not be used or useable in any one or more embodiments of the application.
The sentence immediately above relates to patents, published patent applications and other documents either incorporated by reference or not incorporated by reference.
The corresponding foreign patent publication applications, namely, Federal Republic of Germany Patent Application No. 10 2005 031 573.9, filed on Jul. 6, 2005, having inventor Alois MONZEL, and DE-OS 10 2005 031 573.9 and DE-PS 10 2005 031 573.9, are hereby incorporated by reference as if set forth in their entirety herein for the purpose of correcting and explaining any possible misinterpretations of the English translation thereof. In addition, the published equivalents of the above corresponding foreign and international patent publication applications, and other equivalents or corresponding applications, if any, in corresponding cases in the Federal Republic of Germany and elsewhere, and the references and documents cited in any of the documents cited herein, such as the patents, patent applications and publications, are hereby incorporated by reference as if set forth in their entirety herein.
All of the references and documents, cited in any of the documents cited herein, are hereby incorporated by reference as if set forth in their entirety herein. All of the documents cited herein, referred to in the immediately preceding sentence, include all of the patents, patent applications and publications cited anywhere in the present application.
The description of the embodiment or embodiments is believed, at the time of the filing of this patent application, to adequately describe the embodiment or embodiments of this patent application. However, portions of the description of the embodiment or embodiments may not be completely applicable to the claims as originally filed in this patent application, as amended during prosecution of this patent application, and as ultimately allowed in any patent issuing from this patent application. Therefore, any statements made relating to the embodiment or embodiments are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.
The details in the patents, patent applications and publications may be considered to be incorporable, at applicant's option, into the claims during prosecution as further limitations in the claims to patentably distinguish any amended claims from any applied prior art.
The purpose of the title of this patent application is generally to enable the Patent and Trademark Office and the public to determine quickly, from a cursory inspection, the nature of this patent application. The title is believed, at the time of the filing of this patent application, to adequately reflect the general nature of this patent application. However, the title may not be completely applicable to the technical field, the object or objects, the summary, the description of the embodiment or embodiments, and the claims as originally filed in this patent application, as amended during prosecution of this patent application, and as ultimately allowed in any patent issuing from this patent application. Therefore, the title is not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.
The abstract of the disclosure is submitted herewith as required by 37 C.F.R. §1.72(b). As stated in 37 C.F.R. §1.72(b):
The embodiments of the invention described herein above in the context of the preferred embodiments are not to be taken as limiting the embodiments of the invention to all of the provided details thereof, since modifications and variations thereof may be made without departing from the spirit and scope of the embodiments of the invention.
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10 2005 031 573 | Jul 2005 | DE | national |
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