Information
-
Patent Grant
-
6501038
-
Patent Number
6,501,038
-
Date Filed
Wednesday, December 6, 200024 years ago
-
Date Issued
Tuesday, December 31, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 200 5 A
- 200 512
- 200 517
- 200 344
- 200 345
- 400 490
- 400 4912
- 400 495
- 400 4951
- 400 496
-
International Classifications
-
-
Disclaimer
Terminal disclaimer Term Extension
75
Abstract
A key switch comprising a base, a key top arranged above the base, a pair of link members interlocked to each other and operatively engaged with the base and the key top to support the key top above the base and direct the key top in a vertical direction, and a switching mechanism for selectively opening and closing an electric circuit in connection with a vertical movement of the key top. Each of the link members includes a sliding portion slidably and shiftably engaged with either one of the base and the key top. At least one plate spring is disposed between at least one of the link members and either one of the base and the key top with which the sliding portion is engaged, to exert a biasing force, relative to a shifting amount of the sliding portion, onto at least one of the link members in a direction different from the vertical direction. The plate spring includes, in an integral manner, a first spring portion extending along a fixed-end side in a direction substantially parallel to a shifting direction of the sliding portion of each link member and a second spring portion extending along a free-end side in a direction intersecting the first spring portion.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to a switch mechanism for key-entry operation and, more particularly, to a key-entry switch (hereinafter referred to as a key switch) preferably used for a keyboard incorporated as an input device in electronic equipment. The present invention also relates to a relatively thin keyboard provided with a plurality of key switches.
2. Description of the Related Art
In the technical field of portable electronic equipment such as notebook-size personal computers or word processors, etc., various techniques have been provided to facilitate a reduction in height or thickness of an equipment housing including a keyboard and to improve the portability of the equipment. Particularly, when the height of a keyboard provided with a plurality of key switches is to be reduced, it has been generally required to maintain the stroke of each key switch at a predetermined distance to ensure constant operational properties thereof and, simultaneously, to reduce the entire height of the key switch upon both the non-operated (or switched-off) and operated (or pushed down and switched-on) condition thereof.
There has been known a conventional key switch, for use in such a relatively thin keyboard, which includes a base, a key top disposed above the base, a pair of link members for supporting the key top above the base and directing it in the vertical or up-and-down direction, and a switching mechanism for opening and closing contacts of an electric circuit in correspondence to the vertical or up-and-down movement of the key top. The pair of link members are interlocked to each other, each being operatively engaged with both the base and the key top so as to allow the key top to be moved in a parallel displacement in a substantially vertical direction in relation to the major surface of the base, while keeping a predetermined posture of the key top. The switching mechanism comprises a sheet-like switch disposed beneath the base, and an elastic actuating member which is disposed between the key top and the sheet-like switch and which operates so as to close the contacts in the sheet-like switch as the key top is moved downward.
As the elastic actuating member, in general, a dome-like member integrally formed from a rubber material is widely employed. When no external force is applied to the key top, the dome-like elastic actuating member supports the key top on the outer surface of the dome upper end, and urges the key top toward an initial position vertically upwardly away from the base. When the key top is pushed downward by a key-entry operation, the elastic actuating member is elastically deformed while exerting a biasing or an elastic restoring force to the key top in an opposite direction. In this condition, a protrusion formed on the interior surface of the dome upper end serves to push a pair of contacts in the sheet-like switch from its outer surface, so as to close or turn-on the sheet-like switch. When the downward pushing force applied to the key top is released, the elastic actuating member is elastically restored, so as to return the key top to the initial position and to open or turn-off the contacts in the sheet-like switch.
The dome-like elastic actuating member can exert, when it is elastically deformed by a key-entry operation, a biasing or an elastic restoring force to the key top, which assumes non-linear relationship with a displacement of the key top due to its dome-shaped profile. That is, the key switch can establish such a key-entry operating properties that at the instant when the pushed-down displacement of the key top exceeds a predetermined value, the biasing force, which has been gradually increased until that time, is sharply reduced. As a result, an operator can easily recognize that the key switch has been correctly and appropriately operated, by finger pressure, even when the keyboard is one adapted to be incorporated in a portable electronic equipment in which the key switch generally has a relatively short keying stroke. The dome-shaped elastic actuating member is, however, held in a location between the key top and the sheet-like switch and interposed therebetween in relation to the height of the key switch, regardless of the degree of the deformation of the actuating member. Therefore, the dome-shaped elastic actuating member in itself affects the entire height of the key switch upon both the inoperated and operated condition thereof, and thus tends to become a major factor that hinders further reduction in the height or thickness of the key switch, and hence of the keyboard. An alternative construction of the dome-shaped elastic actuating member has, therefore, been proposed which does not affect the entire height of the key switch in both the inoperated and operated condition thereof.
For example, Japanese Unexamined Patent Publication (Kokai) No. 10-334760 (JP-A-10-334760) discloses one example of a key switch in which at least one of a pair of frame-like link members and a base supporting these link members is formed from an elastic material such as a thin elastic metal sheet. The pair of link members are elastically supported between the base and the key top by a cantilever spring formed on the lower end portion of at least one of the frame-like link members, or on at least one of the supporting portion of the base supporting the lower end portion of the frame. When the key top is pushed down by a key-entry operation, a horizontal displacement of the lower end portion of the frame-like link member causes the deflection of the cantilever spring, and produces an elastic restoring force, which is transmitted via the link members to the key top and exerts a biasing force, onto the key top, upwardly and toward the initial position. In this construction, another cantilever spring is formed at one of the link members for pushing the pair of contacts in the sheet-like switch, thus eliminating the dome-shaped elastic actuating member.
The cantilever spring which is used as the key top biasing means, as described above, is thought to contribute to the reduction of the entire height of key switch in both the inoperated and operated condition thereof, since, unlike the dome-shaped elastic actuating member, it is not interposed between the key top and the sheet-like switch in relation to the height of the key switch. This cantilever spring, however, produces the elastic restoring force mainly in generally flat spring portion between the proximal end connected to the link member or the base and the free distal end thereof. As the key top moves downward, the generally flat spring portion of the cantilever spring is deflected in substantially the same direction as the shifting mortion of the lower end portion of the frame-like link member. Thus, the length of the spring portion of the cantilever spring is relatively short corresponding to the width (in the direction perpendicular to the shifting direction) of the lower end portion of the frame-like link member.
With this construction, in order to reduce the dimension of the key switch, it is required to reduce the dimension of the cantilever spring, and hence to shorten the length of the spring portion thereof. As a result, among key switches having different dimensions, the elastic restoring force of a key switch having a smaller dimension tends to be unnecessarily increased for the same amount of deformation, that is, for substantially same length of depressed key stroke, compared to a key switch having a greater dimension. Thus, there arises a problem that the size reduction of a key switch entails an unnecessary increase in the elastic biasing force exerted onto the key top toward the initial position, and adversely affects the key-entry operating properties. In addition, the degradation of the durability of the cantilever spring, due to the increased bending stress, is also of concern.
In order to achieve the desired key entry operating properties, it is required, of the cantilever spring as the key top biasing means, that it exerts, in cooperation with the link members, a biasing force which assumes the same non-linear relationship with a displacement of the key top as the dome-shaped elastic actuating member. In order to satisfy this requirement, it is advantageous that the cantilever spring has some degree of freedom in design, that is, the optimal dimension and geometry of the cantilever spring for exerting a desired biasing force can be selected from a range of values. With the above construction, however, a size reduction of the key switch entails a size reduction of the cantilever spring so that the design freedom is also decreased and it may become difficult to exert a desired biasing force, onto the key top, in a non-linear relationship with the displacement of the key top.
There has been known a key switch having the above described construction in which each of the pair of link members have, at one end region thereof, an engaging shaft portion rotatably or slidably engaged with the base, and at the other end region thereof, an engaging shaft rotatably or slidably engaged with the key top. In this construction, the base and the key top have both bearing portions formed thereon for receiving individually the respective engaging shaft of the link members. In this case, the engaging shafts are required to rotate or slide smoothly in respective bearing portions. In the case where an unnecessary gap is formed between the bearing portion of the key top and the engaging shaft of the link member due to the dimensional errors in the shaping of the key top and the link member, there arises a fluctuation of the key top during key-entry operation. Especially when the key top is in the initial position, that is, in the uppermost position in the key-entry stroke, the fluctuation of the key top with respect to the link member may cause the key top to be inclined from the normal position when the key top is pushed down by an operator, and cause the contacts in the sheet-like switch to be pushed down incorrectly. If the machining precision is to be increased, with a smaller tolerance for the key top and the link member, to avoid this problem, the production cost of the key switch may be increased.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a key switch, using a pair of link members as supporting/directing means for the key top, in which a simple and inexpensive construction permits further reduction of the entire height of the key switch in both the inoperated and operated conditions, and eliminates the dome-shaped elastic actuating member without impairing the non-linear key-entry operating properties of the key switch, and which can avoid an unnecessary increase of the biasing force elastically biasing the key top toward the initial position when the dimension of the key switch is reduced.
It is another object of the present invention to provide a key switch, using a pair of link members as supporting/directing means for the key top, in which the fluctuation of the key top with respect to the link members is reduced as much as possible without requiring high dimensional precision for the key top and the link members.
It is a further object of the present invention to provide a keyboard, provided with a plurality of key switches as described above, in which a further reduction in the height or thickness, as well as an improvement in portability and improvement in key-entry operability, are achieved.
In accordance with the present invention, there is provided a key switch comprising a base; a key top arranged above the base; a pair of link members interlocked to each other and operatively engaged with the base and the key top to support the key top above the base and direct the key top in a vertical direction, each of the link members including a sliding portion slidably and shiftably engaged with either one of the base and the key top; at least one plate spring disposed between at least one of the link members and either one of the base and the key top with which the sliding portion is engaged, to exert a biasing force, relative to a shifting amount of the sliding portion, onto the at least one of the link members in a direction different from the vertical direction, each of the at least one plate spring including, in an integral manner, a first spring portion extending along a fixed-end side in a direction substantially parallel to a shifting direction of the sliding portion of each link member and a second spring portion extending along a free-end side in a direction intersecting the first spring portion; and a switching mechanism for selectively opening and closing an electric circuit in connection with a vertical movement of the key top.
At least one plate spring may be fixed, at a proximal end of the first spring portion, to the at least one of the link members and abutted at a part of the second spring portion onto the base.
Alternatively, at least one plate spring may be fixed, at a proximal end of the first spring portion, to the base and abutted at a part of the second spring portion onto the at least one of the link members.
The base may include a fixed base element engaged with the pair of link members and a movable base element disposed under the fixed base element in such a manner as to be movable with relation to the fixed base element.
In this arrangement, at least one plate spring may be fixed at a proximal end of the first spring portion to the at least one of the link members and abutted at a part of the second spring portion onto the movable base element.
Alternatively, at least one plate spring may be fixed at a proximal end of the first spring portion to the movable base element and abutted at a part of the second spring portion onto the at least one of the link members.
In one aspect of the invention, the pair of link members are arranged to mutually intersect and are pivotably connected relative to each other at an intersection thereof. In this aspect, a first one of the link members is slidably engaged at one end region thereof with the base and rotatably engaged at another end region thereof with the key top, the sliding portion being provided on the one end region of the first link member, and a second one of the link members is engaged rotatably at one end region thereof with the base and slidably at another end region thereof with the key top, the sliding portion being provided on the other end region of the second link member.
In another aspect of the invention, the pair of link members are arranged to mutually intersect and are pivotably and slidably connected relative to each other at an intersection thereof. In this aspect, each of the link members is slidably engaged at one end region thereof with the base and rotatably engaged at another end region thereof with the key top, the sliding portion being provided on the one end region of each link member.
In further aspect of the invention, the pair of link members are meshed with each other at a toothed end of each of the link members. In this aspect, each of the link members is slidably engaged at one end region thereof with the base and rotatably engaged at another end region thereof with the key top, the sliding portion being provided on the one end region of each link member, the toothed end being provided adjacent to the other end region of each link member.
The present invention also provides a key switch comprising a base; a key top arranged above the base; a pair of link members interlocked to each other and operatively engaged with the base and the key top to support the key top above the base and direct the key top in a vertical direction, each of the link members including an axle engaged with the key top and an extension provided adjacent to the axle; and a switching mechanism for selectively opening and closing an electric circuit in connection with a vertical movement of the key top; wherein the link members are arranged in such a manner that, when the key top is in an upper limit position of a key-entry stroke, extensions provided in the link members are substantially in contact with the key top at respective areas extending further than the distance between axles of the link members.
It is preferred that the extension comprises an elastic member.
In one aspect of the invention, the pair of link members are arranged to mutually intersect and are meshed with each other at an intersection thereof. In this aspect, each of the link members is engaged slidably at one end region thereof with the base and rotatably at another end region thereof with the key top, a second axle being provided on the one end region of each link member, the first-mentioned axle and the extension being provided on the other end region of each link member.
The present invention further provides a keyboard comprising a plurality of key switches, each of the key switches being one as defined above.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects, features and advantages of the present invention will become more apparent from the following description of preferred embodiments in connection with the accompanying drawings, in which:
FIG. 1
is an exploded perspective view showing a key switch according to a first embodiment of the present invention;
FIG. 2
is a cross-sectional view taken along the line II—II of the key switch of
FIG. 1
in an assembled state;
FIGS. 3A and 3B
are perspective views of a plate spring used in the key switch of
FIG. 1
, respectively showing unloaded and loaded conditions;
FIG. 4
is an exploded perspective view showing a modification of the key switch of
FIG. 1
;
FIG. 5
is an exploded perspective view showing a key switch according to a second embodiment of the present invention;
FIG. 6
is an exploded perspective view showing a modification of the key switch of
FIG. 5
;
FIG. 7
is an exploded perspective view showing a key switch according to a third embodiment of the present invention;
FIG. 8
is an exploded perspective view showing a modification of the key switch of
FIG. 7
;
FIG. 9
is an exploded perspective view showing a key switch according to a fourth embodiment of the present invention;
FIG. 10
is an exploded perspective view showing a modification of the key switch of
FIG. 9
;
FIG. 11
is an exploded perspective view showing a key switch according to a fifth embodiment of the present invention;
FIG. 12
is an exploded perspective view showing a modification of the key switch of
FIG. 11
;
FIG. 13
is an exploded perspective view showing a key switch according to a sixth embodiment of the present invention;
FIG. 14
is an exploded perspective view showing a modification of the key switch of
FIG. 13
;
FIG. 15
is an exploded perspective view showing a key switch according to a seventh embodiment of the present invention;
FIG. 16
is an exploded perspective view showing a modification of the key switch of
FIG. 15
;
FIG. 17
is an exploded perspective view showing a key switch according to an eighth embodiment of the present invention;
FIGS. 18A
to
18
C are cross-sectional views for explaining the operational principle of the actuating member in the key switch of
FIG. 17
;
FIG. 19
is a partially cut-away perspective view showing a keyboard according to one embodiment of the present invention, incorporating therein a plurality of key switches according to the present invention;
FIG. 20
is an exploded perspective view showing a key switch according to a ninth embodiment of the present invention;
FIG. 21
is an enlarged perspective view showing a link member in the key switch of
FIG. 20
;
FIGS. 22A
to
22
C are cross-sectional views taken along the line XXII—XXII of the key switch of
FIG. 20
, respectively showing the upper limit position of the vertical stroke of the key top, the intermediate position of the vertical stroke of the key top, and the lower limit position of the vertical stroke of the key top;
FIG. 23
is an enlarged perspective view showing a link member according to a modification;
FIG. 24
is a cross sectional view showing a key switch including the link members of
FIG. 23
in the upper limit position of the vertical stroke of the key top;
FIG. 25
is a cross sectional view showing a key switch according to a tenth embodiment of the present invention; and
FIG. 26
is a cross sectional view showing a key switch according to an eleventh embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring now to the drawings, in which same or similar components are denoted by common reference numerals,
FIG. 1
is an exploded perspective view showing a key switch
10
according to a first embodiment of the present invention, and
FIG. 2
is a cross-sectional view of the key switch
10
of
FIG. 1
in the non-operated condition. The key switch
10
includes a base
12
, a key top
14
disposed movably in the vertical or up-and-down direction on a major surface
12
a
of the base
12
and having an operation surface
14
a
adapted to be pressed by an operator's finger, a pair of link members
16
,
18
for supporting the key top
14
above the base
12
and directing or guiding the key top
14
in the vertical or the up-and-down direction, and a switching mechanism
20
for opening and closing a pair of contacts of an electric circuit in correspondence with the vertical motion of the key top
14
.
The base
12
is a frame-like member having a rectangular center opening
22
covered by the key top
14
. The base
12
is provided, along a pair of opposed inner peripheral surfaces
12
b
thereof defining the center opening
22
, with a pair of pivot supports
24
and a pair of slide supports
26
spaced from the pivot supports
24
in a longitudinal or forward/backward direction (left-right direction in FIG.
2
). The pair of pivot supports
24
are located at a rear end side of the base
12
(at a right end side in
FIG. 2
) and spaced apart from each other, and the pair of slide supports
26
are located at a front end side of the base
12
(at a left end side in
FIG. 2
) and spaced apart from each other.
Each of the pivot supports
24
is formed as a small plate, a part of which projects from the major surface
12
a
of the base
12
, and includes a bearing hole
24
a
penetrating through the thickness of the plate and a slit
24
b
extending generally perpendicularly to the major surface
12
a
to communicate with the bearing hole
24
a
. The pivot supports
24
are positioned on the inner peripheral surface
12
b
of the base
12
in such a manner that the bearing holes
24
a
of respective pivot supports
24
are aligned with each other in the axial direction thereof. Each of the slide supports
26
includes a wall portion projecting from the major surface
12
a
and the inner peripheral surface
12
b
of the base
12
, and extends in the shape of L, and a bearing slot
26
a
extending generally parallel to the major surface
12
a
is formed inside the wall portion. The slide supports
26
are positioned on the inner peripheral surface
12
b
of the base
12
in such a manner that the bearing slot
26
a
of respective slide supports are disposed with each other in the corresponding position. Further, the pivot support
24
and the slide support
26
in a corresponding position are aligned with each other in a longitudinal or forward/backward direction along the inner peripheral surface
12
b
of the base
12
.
The key top
14
is a dish-like member having a generally rectangular profile, and includes a pair of pivot supports
28
and a pair of slide supports
30
spaced from the pivot supports
28
in the longitudinal or forward/backward direction (in left/right direction in FIG.
2
), both provided on an inner surface
14
b
of the key top
14
opposite to the operation surface
14
a
(only one pivot support
28
and only one slide support
30
are shown). The pair of pivot supports
28
are located at a rear end side of the key top
14
(a right end side in FIG.
2
), and spaced apart from each other, and the pair of slide supports
30
are located at a front end side of the key top
14
(a left end side in FIG.
2
), and spaced apart from each other.
Each of the pivot supports
28
is formed as a small plate uprightly projecting from the inner surface
14
b
of the key top
14
, and includes a bearing hole
28
a
penetrating through the thickness of the plate and a slit
28
b
extending generally perpendicularly to the inner surface
14
b
to communicate with the bearing hole
28
a.
The pivot supports
28
are positioned on the inner surface
14
b
of the key top
14
in such a manner that the bearing hole
28
a
of respective pivot supports
28
are aligned with each other in a axial direction thereof. Each of the slide supports
30
is also formed as a small plate uprightly projecting from the inner surface
14
b
of the key top
14
, and includes a bearing slot
30
a
penetrating through the thickness of the plate and extending generally parallel to the inner surface
14
b.
The slide supports
30
are positioned on the inner surface
14
b
of the key top
14
in such a manner that the bearing slots
30
a
of respective slide supports
30
are disposed in a corresponding position with each other. The pivot support
28
and the slide support
30
in a corresponding location are substantially aligned with each other in a longitudinal or forward/backward direction on the inner surface
14
b
of the key top
14
.
The pair of link members
16
,
18
are structured as a first link member
16
and a second link member
18
which have a mutually substantially identical shape and which are assembled together so as to be provided with an X-shape in side view. Each of the link members
16
,
18
integrally includes two arms
32
extending parallel to each other, and a connecting portion
34
mutually connecting the ends of the arms
32
. Axles
36
are provided on the first ends of arms
32
to mutually coaxially project on the opposite sides of the connecting portion
34
. Axles
38
are provided on the other ends of the arms
32
to mutually coaxially project on the same side as the axles
36
. The first link member
16
and second link member
18
are pivotably connected with each other by pivots
40
provided at generally longitudinal centers of the respective pair of arms
32
.
The axles
36
formed on the first ends of the arms
32
of the first link member
16
are slidably fitted or received in the respective bearing slots
26
a
of the slide supports
26
on the base
12
, and the axles
38
formed on the other ends of the arms
32
of the first link member
16
are pivotably fitted or received in the bearing hole
28
a
of the pivot supports
28
on the key top
14
, whereby the first link member
16
is arranged between the base
12
and the key top
14
in such a manner as to be pivotable about the axles
38
. The axles
36
formed on the first ends of the arms
32
of the second link member
18
are pivotably fitted or received in the respective bearing holes
24
a
of the pivot supports
24
on the base
12
, and the axles
38
formed on the other ends of the arms
32
of the second link member
18
are slidably fitted or received in the respective bearing slots
30
a
of the slide supports
30
on the key top
14
, whereby the second link member
18
is arranged between the base
12
and the key top
14
in such a manner as to be pivotable about the axles
36
. Therefore, in this embodiment, the axles
36
of the first link member
16
and the axles
38
of the second link member
18
constitute sliding portions of the respective link members
16
,
18
.
The first and second link members
16
,
18
are interlocked to each other through the pivot
40
between the base
12
and the key top
14
in such a manner that they are synchronously pivotable about respective axles
38
,
36
in opposite direction, and that axles
36
,
38
slide horizontally along the base
12
and the key top
14
, whereby the key top
14
is permitted to be subjected to a parallel displacement in a substantially vertical direction in relation to the major surface
12
a
of the base
12
, while keeping a predetermined posture of the key top
14
wherein the operation surface
14
a
is substantially parallel to the major surface
12
a
of the base
12
.
The initial uppermost position of the key top
14
during a key-entry stroke is defined when the shifting motion of each axle
36
(i.e., the sliding portion) of the first link member
16
toward each axle
36
(i.e., the fixed portion) of the second link member
18
is stopped by a wall portion defining the bearing slot
26
a
of each slide support
26
. As the key top
14
moves downward from this uppermost position, each of the axles
36
of the first link member
16
moves in sliding displacement away from the axles
36
of the second link member
18
. When the key top
14
reaches to the lowermost position of key-entry stroke, the pair of link members
16
,
18
are housed inside the inner surface
14
b
of the key top
14
, and are received in the center opening
22
of the base
12
.
The switching mechanism
20
of the key switch
10
includes a sheet-like switch
44
(hereinafter referred to as a membrane switch
44
) having a pair of sheet substrates each carrying a contact
42
, and an actuating member (not shown) which is disposed between the key top
14
and the membrane switch
44
and which operates so as to close the two contacts
42
as the key top
14
moves downward. The two sheet substrates have the well-known construction of flexible printed circuit boards with the contacts
42
provided on the surface of the film substrates. The membrane switch
44
is supported beneath the base
12
on a supporting plate
46
, and the two contacts
42
which are opposed to each other are positioned in the center of the opening
22
of the base
12
. The actuating member will be described later.
The pair of contacts
42
are normally held open by the inherent stiffness of the sheet substrates via a spacer interposed between the two sheet substrates and positioned beneath the actuating member. If the key top
14
is pushed down by a key-entry operation while being directed by the first and second link members
16
,
18
, upon reaching a predetermined pushed-down position of the key top
14
, the actuating member exerts pressure onto the upper sheet substrate on the outer surface, thereby to close the pair of contacts
42
. When the pushing-down force on the key top
14
is released, the key top
14
returns to the initial uppermost position as described later, and the actuating member leaves the membrane switch
44
to open the pair of contacts
42
.
The key switch
10
further includes a plate spring
48
or an elastic member, disposed between the base
12
and the first link member
16
, which acts as biasing means for elastically urging the key top
14
upwardly away from the base
12
. The plate spring
48
includes, in an integral manner, a first spring portion
50
extending along a fixed-end side in a direction substantially parallel to a shifting direction of the axles
36
as the sliding portion of the first link member
16
, and a second spring portion
52
extending along a free-end side in a direction intersecting the first spring portion
50
. The plate spring
48
further includes a third spring portion
54
integrally formed between the first and second spring portions
50
,
52
and extending in a direction intersecting both portions
50
,
52
at respective obtuse angles.
The plate spring
48
is fixedly connected, at the proximal end
50
a
of the first spring portion
50
thereof, to a point between the axle
36
of one arm
32
of the first link member
16
and the pivot
40
thereof, and is abutted, at the distal end
52
a
of the second spring portion
52
, to the inner peripheral surface
12
c
at the front side of the base
12
. The plate spring
48
exerts an elastic restoring force, mainly by the first spring portion
50
, the second spring portion
52
and the third spring portion
54
, and acts as a compression spring between the inner peripheral surface
12
c
of the base
12
and the arm
32
of the first link member
16
.
Each of the first spring portion
50
, the second spring portion
52
and the third spring portion
54
of the plate spring
48
is of a flat shape in unloaded condition. The first spring portion
50
extends in parallel to one arm
32
of the first link member
16
in the unloaded condition. The second spring portion
52
extends along the connecting portion
34
of the first link member
16
in the unloaded condition. In this respect, the phrase that the first spring portion
50
of the plate spring
48
“extends in a direction substantially parallel to the sliding or shifting direction of each axle
36
, or the sliding portion, of the first link member
16
”, is an expression which takes the above described pivoting motion of the first link member
16
, corresponding to the key-entry operation of the key top
14
, into consideration. That is, in practice, the first spring portion
50
pivots together with the arm
32
, so that it is disposed in inclined relationship at varying angle to the sliding or shifting direction of each axle
36
. However, as described later, when the first spring portion
50
of the plate spring
48
elastically deforms in correspondence with a key-entry operation of the key top
14
, it shows a behavior deflecting in the direction substantially perpendicular to the shifting direction of each axle
36
of the first link member
16
. Therefore, in this specification, the geometrical shape of the spring portion exhibiting such a behavior is defined as “extends in a direction substantially parallel to the sliding or shifting direction of the sliding portion of the link member”.
When no external force is applied to the key top
14
, the plate spring
48
urges or biases the connecting portion
34
of the first link member
16
via the arm
32
toward a backward position spaced from the inner peripheral surface
12
c
of the base
12
and supports the connecting portion
34
in this position, as well as, through the first link member
16
and the second link member
18
interlocked thereto, urges or biases the key top
14
toward the initial position vertically upwardly away from the base
12
and supports the key top in this position (see FIG.
2
).
When the key top
14
is pushed down by a key-entry operation, the axles
36
of the first link member
16
slidingly move forward along the bearing slot
26
a
of the slide supports
26
of the base
12
and, simultaneously, the connecting portion
34
shifts toward the inner peripheral surface
12
c
of the base
12
. During this operation, the plate spring
48
is deformed while exerting a biasing or elastic restoring force to the arm
32
of the first link member
16
in a direction orthogonal to the pushing-down direction of the key top
14
. This biasing force acts, upon the axles
36
of the first link member
16
engaged with the slide supports
26
of the base
12
, in a horizontal direction along the bearing slot
26
a,
that is, as a biasing force in a direction generally orthogonal to the pushing-down direction of the key top
14
. When the pushing-down force to the key top
14
is released, the plate spring
48
elastically restores to return the key top
14
to the initial position through the first and second link members
16
,
18
.
As shown in
FIGS. 3A and 3B
, when the key top
14
is pushed down, the second spring portion
52
of the plate spring
48
is deflected, by a pushing force F exerted to the distal end
52
a
of the second spring portion
52
from the inner peripheral surface
12
c
of the base
12
, in a direction substantially orthogonal to the shifting direction of each axle
36
of the first link member
16
, thereby to produce an elastic restoring force R
1
. During this operation, the third spring portion
54
of the plate spring
48
is deflected due to the deformation of the second spring portion
52
, so as to produce an elastic restoring force R
2
, and the first spring portion
50
is deflected due to the deformation of the third spring portion
54
, in a direction substantially orthogonal to the shifting direction of each axle
36
of the first link member
16
, so as to produce an elastic restoring force R
3
. Thus, the plate spring
48
exerts the resultant force R of the elastic restoring forces R
1
, R
2
and R
3
produced in different directions by the respective spring portions
50
,
52
and
54
, as a biasing force to the arm
32
of the first link member
16
, and thereby urges or biases the key top
14
toward the initial position.
In the key switch
10
constructed as described above, the plate spring
48
as the key top biasing means is not placed, unlike the dome-shaped elastic actuating member in the conventional key switch, between the key top
14
and the membrane switch
44
in the height direction of the key switch
10
, so that the entire height of the key switch
10
can be reduced as much as possible upon both the non-operated and operated condition thereof. Further, the plate spring
48
is integrally formed from the first spring portion
50
extending parallel to one arm
32
of the first link member
16
in an unloaded condition and the second spring portion
52
extending along the connecting portion
34
of the first link member
16
in an unloaded condition, so that the total length of the spring portions
50
,
52
and
54
which mainly produce the elastic restoring force can be made greater than the length of the connecting portion
34
of the first link member
16
. Therefore, when the dimension of the key switch
10
is to be reduced, the total length of the spring portions
50
,
52
and
54
of the plate spring
48
can be maintained sufficiently large, thereby avoiding an unnecessary increase of the elastic biasing force exerted to the key top
14
toward the initial position. At the same time, the bending stress produced in the plate spring
48
during key-entry operation is decreased, so that degradation of durability of the plate spring
48
can be avoided.
Moreover, the plate spring
48
can cooperate with the first link member
16
so as to exert a biasing force onto the key top
14
, in a non-linear relationship with the displacement of the key top
14
, similar to the dome-shaped elastic actuating member, as described later. In this respect, since the total length of the spring portion
50
,
52
and
54
of the plate spring
48
can be maintained sufficiently large irrespective of the dimension of the key switch
10
, certain degrees of freedom in design are allowed for the plate spring
48
. That is, a selective range of optimal dimension and geometry of the plate spring arises, which enables the desired biasing force to be produced. Thus, it is possible, with the plate spring
48
, to achieve a desired biasing force in non-linear relationship with a displacement of the key top
14
, and to improve the productivity of the key switch
10
without affecting the key-entry operating properties. In addition, a key-entry operation with a relatively soft touch can be advantageously achieved since the plate spring
48
urges or biases the key top
14
upwardly toward the initial position with the resultant force R of the elastic restoring forces R
1
, R
2
and R
3
produced in different directions by the respective spring portions
50
,
52
and
54
, as the key top
14
moves downward.
In the above first embodiment, the plate spring
48
is fixed to one arm
32
of the first link member
16
, at the proximal end
50
a
of the first spring portion
50
, so that the shifting amount of the plate spring
48
in the sliding direction of each axle
32
becomes small compared to the shifting amount of each axle
32
of the first link member
16
. Therefore, it is necessary to design the plate spring
48
such that the deflections of the respective spring portions
50
,
52
and
54
are sufficient to produce a desired biasing force. In this respect, in the case where a plate spring
56
, shown as a modification in
FIG. 4
, which is connected to the front inner peripheral surface
12
c
defining the center opening
22
of the base
12
, is used in place of the plate spring
48
, the degree of design freedom for the plate spring
56
is further improved.
The plate spring
56
according to the modification is integrally comprised of a first spring portion
58
extending along the fixed-end side substantially in parallel to the shifting direction of the axles
36
of the first link member
16
, a second spring portion
60
extending along the free-end side in a crossing relationship with the first spring portion
58
, and a third spring portion
62
extending between the first and second spring portions
58
,
60
in crossing relationship at respective obtuse angles therewith. The plate spring
56
is fixed at the proximal end of the first spring portion thereof to a local concave portion of the inner peripheral surface
12
c
at the front side of the base
12
, and is abutted at a desired point of the second spring portion
60
to the connecting portion
34
of the first link member
16
.
The plate spring
56
produces an elastic restoring force mainly by the first spring portion
58
, the second spring portion
60
and the third spring portion
62
, and acts as a compression spring between the inner peripheral surface
12
c
of the base
12
and the arm
32
of the first link member
16
. Each of the first spring portion
58
, the second spring portion
60
and the third spring portion
62
of the plate spring
56
has a flat shape in an unloaded condition. The first spring portion
58
extends in parallel to the opposed inner peripheral surface
12
b
of the base
12
in the unloaded condition. The second spring portion
60
extends along the front inner peripheral surface
12
c
of the base
12
in the unloaded condition.
It will be understood from the construction of the modification as described above that the same operative effect can be achieved as in the embodiment of FIG.
1
. Particularly, in this modification, since the second spring portion
60
of the plate spring
56
is abutted to the connecting portion
34
disposed coaxially with the axle
36
or the sliding portion of the first link member
16
, an adequate amount of deflection of the respective spring portion
58
,
60
and
62
can be ensured within the dimensional limit of the base
12
, so that the degree of design freedom of the plate spring
56
is further improved.
In the key switch
10
according to the present invention, the plate spring
48
,
56
having the three-dimensional geometries as described above is employed to obtain the same non-linear key-entry operating properties as in the conventional key switch employing a dome-shaped elastic actuating member. This is attributed to the biasing force loaded by the plate spring
48
,
56
to the first link member
16
in the direction generally orthogonal to the pushed-down direction of the key top
14
. In the case where the plate spring
56
is used, for example, when a pushing-down force is applied in the vertically downward direction to the upper end of the first link member
16
through the key top
14
, an elastic reaction force of the plate spring
56
is loaded in a horizontal direction to the connecting portion
34
at the lower end of the first link member
16
accordingly. It has been revealed by numerical analysis based on this principle that when the vertical displacement of the upper end of the first link member
16
exceeds a predetermined value, pushing-down force which has gradually increased until that time begins to decrease. Thus, using the key switch
10
, a key-entry operating properties such that when the pushed-down distance of the key top
14
exceeds a predetermined value, the biasing force which has gradually increased until that time suddenly decreases, that is, the same key-entry operating properties as in the conventional key switch using a dome-shaped elastic actuating member can be realized. In practice, in the predetermined pushed-down position of the key top
14
, a reaction force of the actuating member for opening/closing the membrane switch
20
is added to give the resultant key-entry operating properties.
FIG. 6
shows a key switch
70
according to a second embodiment of the present invention. The key switch
70
includes a base
72
, a key top
74
disposed movably in the vertical or up-and-down direction on a major surface
72
a
of the base
72
and having an operation surface
74
a
adapted to be keyed by an operator's finger, a pair of link members
76
,
78
for supporting the key top
74
above the base
72
and directing or guiding the key top
74
in the vertical or the up-and-down direction, and a switching mechanism
20
for opening and closing a pair of contacts of an electric circuit in correspondence with the vertical motion of the key top
74
. Since the switching mechanism
20
and a supporting plate
46
supporting the membrane switch
44
thereof have the same construction as in the key switch
10
of the first embodiment, corresponding components are denoted by same reference numerals and detailed descriptions thereof are not repeated.
The base
72
is a frame-like member having a rectangular center opening
80
covered by the key top
74
. The base
72
is provided, along a pair of opposed inner peripheral surfaces
72
b
which defines the center opening
80
, with two sets of slide supports
82
spaced apart from each other in the longitudinal or forward/backward direction. Each of the slide supports
82
includes wall portion projecting from the major surface
72
a
and inner peripheral surface
72
b
of the base
72
, and extends in a L-shape. A bearing slot
82
a
extending generally in parallel to the major surface
72
a
is formed inside this wall portion. The two slide supports
82
that form each set are positioned on the inner peripheral surface
72
b
of the base
72
such that each bearing slot
82
a
is disposed corresponding to the other. In addition, the slide supports
82
on the corresponding side in each set are aligned with each other along the inner peripheral surface
72
b
of the base
72
in longitudinal or forward/backward direction.
The key top
74
is a dish-like member having two sets of pivot supports
84
spaced apart from each other in longitudinal or forward/backward direction, both formed on an inner surface
74
b
of the key top
74
opposite to the operation surface
74
a
(
FIG. 6
shows only one pivot support
84
from each set). Each of the pivot supports
84
is formed as a plate uprightly projecting from the inner surface
74
b
of the key top
74
, and includes a bearing hole
84
a
penetrating through the thickness of the plate and a slit
84
b
extending generally perpendicularly to the inner surface
74
b
to communicate with the bearing hole
84
a
. The two pivot supports
84
which form each set are positioned on a front end region and a rear end region of the inner surface
74
b
of the key top
74
spaced apart from each other by a distance that permits them to be engaged with a pair of arms of the link members
76
,
78
, to be described later, such that respective bearing holes
84
a
are aligned with each other in the axial direction. In addition, the pivot supports
84
on corresponding sides in each set are aligned with each other on the inner surface
74
b
of the key top
74
in longitudinal or forward/backward direction.
The pair of link members
76
,
78
are structured as a first link member
76
and a second link member
78
which have a mutually substantially identical shape and which are assembled together so as to be provided with a X-shape in a side view. Each of the link members
76
,
78
integrally includes two arms
86
extending in parallel to each other, and a connecting portion
88
mutually connecting the ends of the arms
86
. Axles
90
are provided on the first ends of arms
86
to mutually coaxially project on the opposite sides of the connecting portion
88
. Axles
92
are provided on the other ends of the arms
86
to mutually coaxially project on the same side as the axles
90
. The first link member
76
and second link member
78
are pivotably and slidably connected with each other by respective interengagements between pivots
94
projecting from generally longitudinal centers of the first arms
86
of respective link members and elongated holes
96
penetratingly provided at generally longitudinal centers of the other arms
86
of respective link members.
The axles
90
formed on the first ends of the arms
86
of the first link member
76
are slidably fitted or received in the respective bearing slots
82
a
of the slide supports
82
on the front side of the base
72
, and the axles
92
formed on the other ends of the arms
86
of the first link member
76
are pivotably fitted or received in the bearing hole
84
a
of the pivot supports
84
on the rear side of the key top
74
, whereby the first link member
76
is arranged between the base
72
and the key top
74
in such a manner as to be pivotable about the axles
92
. The axles
90
formed on one ends of the arms
86
of the second link member
78
are slidably fitted or received in the respective bearing slots
82
a
of the slide supports
82
on the rear side of the base
72
, and the axles
92
formed on the other ends of the arms
86
of the second link member
78
are pivotably fitted or received in the respective bearing holes
84
a
of the pivot supports
84
on the front side of the key top
74
, whereby the second link member
78
is arranged between the base
72
and the key top
74
in such a manner as to be pivotable about the axles
92
. Therefore, in this embodiment, the axles
90
of the first link member
76
and the axles
92
of the second link member
78
constitute sliding portions of the respective link members
76
,
78
.
The first and second link members
76
,
78
are interlocked to each other between the base
72
and the key top
74
through a slidable connecting portion by the engagement of the pivot
94
with the elongated hole
96
in such a manner that they are synchronously pivotable about respective axles
92
in opposite direction and that respective axles
90
slide horizontally along the base
72
, whereby the key top
74
is permitted to be subjected to a parallel displacement in a substantially vertical direction in relation to the major surface
72
a
of the base
72
, while keeping a predetermined posture of the key top
74
wherein the operation surface
74
a
is substantially parallel to the major surface
72
a
of the base
72
.
The key switch
70
further includes a pair of plate springs
98
or an elastic member, disposed between the base
72
and the first and second link member
76
,
78
, which acts as biasing means for elastically urging the key top
74
upwardly away from the base
72
. Each of the plate springs
98
includes, in an integral manner, a first spring portion
100
extending along a fixed-end side in a direction substantially parallel to the shifting direction of the axles
90
which are sliding portions of the first or second link member
76
,
78
, a second spring portion
102
extending along the free-end side in a direction intersecting the first spring portion
100
, and a third spring portion
104
extending between the first and second spring portions
100
,
102
in crossing relationship with both portions
100
,
102
at respective obtuse angles.
Each of the plate springs
98
is fixed, at the proximal end of the first spring portion
100
, to a point between the axle
90
of one arm
86
of each of the first and second link members
76
,
78
and the pivot
94
thereof, and is abutted at the distal end of the second spring portion
102
, to each of the front and rear inner peripheral surface
72
c
of the base
72
. Each of the plate springs
98
produces an elastic restoring force mainly by the first spring portion
100
, the second spring portion
102
and the third spring portion
104
, and acts as a compression spring between the inner peripheral surface
72
c
of the base
72
and each of the arms
86
of the first and second link members
76
,
78
.
Each of the first spring portion
100
, the second spring portion
102
and the third spring portion
104
of the plate spring
98
has a flat shape in unloaded condition. The first spring portion
100
extends parallel to one arm
86
of the first or second link member
76
,
78
in the unloaded condition. The second spring portion
102
extends along the connecting portion
88
of the first or second link member
76
,
78
in the unloaded condition. Thus, each of the plate springs
98
has substantially same construction as the plate spring
48
in the first embodiment as described before.
When no external force is applied to the key top
74
, the plate springs
98
urge or bias the connecting portions
88
of the first and second link members
76
,
78
via the arms
86
toward a backward and a forward positions spaced from the inner peripheral surface
72
c
of the base
72
and supports the connecting portions
88
in this position, as well as, through the first link member
76
and the second link member
78
interlocked thereto, urge or bias the key top
74
toward the initial position vertically upwardly away from the base
72
and supports the key top
74
in this position.
When the key top
74
is pushed down by a key-entry operation, the axles
90
of the first and second link member
76
,
78
slidingly move forward and backward along the bearing slots
82
a
of the slide supports
82
of the base
72
, respectively, and simultaneously, the connecting portions
88
shift toward the inner peripheral surface
72
c
of the base
72
. During this operation, the two plate springs
98
are deformed while exerting a biasing or elastic restoring force onto the arms
86
of the first and second link member
76
,
78
in a direction orthogonal to the pushing-down direction of the key top
74
. This biasing force acts, upon the axles
90
of the first and second link members
76
,
78
engaged with the slide supports
82
of the base
72
, in a horizontal direction along the bearing slot
82
a,
that is, as a biasing force in a direction generally orthogonal to the pushing-down direction of the key top
74
.
As already described with reference to the plate spring
48
in the first embodiment, when the key top
74
is pushed down, respective spring portions
100
,
102
and
104
of the plate spring
98
produce elastic restoring forces in different directions. Thus, the two plate springs
98
load the resultant force of the elastic restoring forces of spring portions
100
,
102
and
104
as biasing forces upon the arms
86
of the first and second link members
76
,
78
, thereby to urge or bias the key top
74
toward the initial position. When the pushing-down force to the key top
74
is released, the two plate springs
98
elastically restore to return the key top
74
to the initial position through the first and second link members
76
,
78
.
It will be understood that, in the key switch
70
constructed as described above, the same operative effect can be obtained with the characteristic construction of a pair of plate springs
98
as in the aforementioned key switch
10
. As shown in
FIG. 6
as a modification, in place of the pair of plate springs
98
, a pair of plate springs
106
may be employed which are connected respectively to the front and rear inner peripheral surfaces
72
c
defining the center opening
80
of the base
72
.
Each of the plate springs
106
according to the modification is integrally comprised of a first spring portion
108
extending along the fixed-end side substantially in parallel to the shifting direction of the axles
90
of the first or second link member
76
,
78
, a second spring portion
110
extending along the free-end side in crossing relationship with the first spring portion
108
, and a third spring portion
104
extending between the first and second spring portions
108
,
110
in crossing relationship with both portions
108
,
110
at respective obtuse angles. The two plate springs
106
are fixed at the proximal ends of the respective first spring portions
108
to local concave portion of the front and rear inner peripheral surface
72
c
of the base
72
, and are abutted, at a desired point on respective second spring portions
110
, to the connecting portions
88
of the first and second link members
76
,
78
.
Each of the plate springs
106
produces an elastic restoring force mainly through the first spring portion
108
, the second spring portion
110
and the third spring portion
112
, and acts as a compression spring between each inner peripheral surface
72
c
of the base
72
and the arm
86
of the first or second link member
76
,
78
. Each of the first spring portion
108
, the second spring portion
110
and the third spring portion
112
of the plate spring
106
has a flat shape in unloaded condition. The first spring portion
108
extends parallel to the opposed inner peripheral surface
72
b
of the base
72
in the unloaded condition. The second spring portion
110
extends along each inner peripheral surface
72
c
of the base
72
in the unloaded condition. Thus, each of the plate springs
106
according to the modification has the same construction as the plate spring
56
in the modification as shown in FIG.
4
. Therefore, it will be understood from the construction of the modification as described above that the same operative effect can be achieved as in the modification shown in FIG.
4
.
FIG. 7
shows a key switch
120
according to a third embodiment of the present invention. The key switch
120
includes a base
72
, a key top
122
disposed movably in the vertical or up-and-down direction on a major surface
72
a
of the base
72
and having an operation surface
122
a
adapted to be keyed by an operator's finger, a pair of link members
124
,
126
for supporting the key top
122
above the base
72
and directing or guiding the key top
122
in the vertical or the up-and-down direction, and a switching mechanism
20
for opening and closing a pair of contacts of an electric circuit in correspondence with the vertical motion of the key top
122
. Since the base
72
, the switching mechanism
20
and a supporting plate
46
supporting the membrane switch
44
thereof have the same construction as in the key switch
70
of the second embodiment, corresponding components are denoted by same reference numerals and detailed descriptions thereof are not repeated.
The key top
122
is a dish-like member having two sets of pivot supports
128
in parallel to each other in longitudinal or forward/backward direction, both formed on an inner surface
122
b
of the key top
122
opposite to the operation surface
122
a
(
FIG. 7
shows only one pivot support
128
from each set). Each of the pivot supports
128
is formed as a plate uprightly projecting from the inner surface
122
b
of the key top
122
, and includes a bearing hole
128
a
penetrating through the thickness of the plate and a slit
128
b
extending generally perpendicularly to the inner surface
122
b
to communicate with the bearing hole
128
a.
The two pivot supports
128
which form each set are positioned in generally center region in longitudinal direction of the inner surface
122
b
of the key top
122
spaced apart from each other by a distance that permits them to be engaged with a pair of arms of the link members
124
,
126
, to be described later, such that respective bearing holes
128
a
are aligned with each other in the axial direction. In addition, the pivot supports
128
on corresponding sides in each set are aligned with each other on the inner surface
122
b
of the key top
122
in a longitudinal or forward/backward direction.
The pair of link members
124
,
126
are structured as a first link member
124
and a second link member
126
, which have a mutually substantially identical shape, and which are assembled together so as to be provided with a X-shape in a side view. Each of the link members
124
,
126
integrally includes two arms
130
extending in parallel to each other, and a connecting portion
132
mutually connecting the ends of the arms
130
. Axles
134
are provided on the first ends of arms
130
to mutually coaxially project on the opposite sides of the connecting portion
132
. Axles
136
are provided on the other ends of the arms
130
to mutually coaxially project on the same side as the axles
134
. The first link member
124
and second link member
126
are rotatably connected with each other by intermeshings between one tooth
138
projecting from the distal end, near the axles
136
, of one arms
130
of respective link members and two teeth
140
provided at the distal end, near axles
136
, of the other arms
130
of respective link members.
The axles
134
formed on the first ends of the arms
130
of the first link member
124
are slidably fitted or received in the respective bearing slots
82
a
of the slide supports
82
on the front side of the base
72
, and the axles
136
formed on the other ends of the arms
130
of the first link member
124
are pivotably fitted or received in the bearing hole
128
a
of the pivot supports
128
on the front side of the key top
122
, whereby the first link member
124
is arranged between the base
72
and the key top
122
in such a manner as to be pivotable about the axles
136
. The axles
134
formed on the first ends of the arms
130
of the second link member
126
are slidably fitted or received in the respective bearing slots
82
a
of the slide supports
82
on the rear side of the base
72
, and the axles
136
formed on the other ends of the arms
130
of the second link member
126
are pivotably fitted or received in the respective bearing holes
128
a
of the pivot supports
128
on the front side of the key top
122
, whereby the second link member
126
is arranged between the base
72
and the key top
122
in such a manner as to be pivotable about the axles
136
. Therefore, in this embodiment, the axles
134
of the first link member
124
and the axles
136
of the second link member
126
constitute sliding portions of the respective link members
124
,
126
.
The first and second link members
124
,
126
are interlocked to each other between the base
72
and the key top
122
through intermeshings between one tooth
138
and two teeth
140
, so as to be synchronously pivotable in opposite direction about respective axles
136
, with respective axles
134
sliding horizontally along the base
72
in opposite direction to each other, whereby the key top
122
is permitted to be subjected to a parallel displacement in a substantially vertical direction in relation to the major surface
72
a
of the base
72
, while keeping a predetermined posture of the key top
122
wherein the operation surface
122
a
thereof is substantially parallel to the major surface
72
a
of the base
72
.
The key switch
120
further includes a pair of plate springs
142
or an elastic member, disposed between the base
72
and the first link member
124
and the second link member
126
, which acts as biasing means for elastically urging the key top
122
upwardly away from the base
72
. Each of the plate springs
142
includes, in an integral manner, a first spring portion
144
extending along a fixed-end side in a direction substantially parallel to the shifting direction of the axles
134
which are sliding portions of the first or second link member
124
,
126
, a second spring portion
146
extending along the free-end side in a direction intersecting the first spring portion
144
, and a third spring portion
148
extending between the first and second spring portions
144
,
146
in a direction intersecting both portions
144
,
146
at respective obtuse angles.
Each of the plate springs
142
is fixed, at the proximal end of the first spring portion
144
, to a point between the axle
134
of one arm
130
of each of the first and second link members
124
,
126
and the pivot
136
thereof, and is abutted at the distal end of the second spring portion
146
, to each of the front and rear inner peripheral surface
72
c
of the base
72
. Each of the plate springs
142
produces an elastic restoring force mainly by the first spring portion
144
, the second spring portion
146
and the third spring portion
148
, and acts as a compression spring between the inner peripheral surface
72
c
of the base
72
and the arm
130
of each of the first and second link members
124
,
126
.
Each of the first spring portion
144
, the second spring portion
146
and the third spring portion
148
of the plate spring
142
has a flat shape in an unloaded condition. The first spring portion
144
extends parallel to one arm
130
of the first or second link member
124
,
126
in the unloaded condition. The second spring portion
146
extends along the connecting portion
132
of the first or second link member
124
,
126
in the unloaded condition. Thus, each of the plate springs
142
has substantially the same construction as the plate springs
48
,
98
in the first and second embodiments, as described before.
When no external force is applied to the key top
122
, the plate springs
142
urge or bias the connecting portions
132
of the first and second link members
124
,
126
via the arms
130
toward a backward and a forward positions spaced from the inner peripheral surface
72
c
of the base
72
and supports the connecting portions
132
in this position, as well as, through the first link member
124
and the second link member
126
interlocked thereto, urge or bias the key top
122
toward the initial position vertically upwardly away from the base
72
and supports the key top
122
in this position.
When the key top
122
is pushed down by a key-entry operation, the axles
134
of the first and second link member
124
,
126
slidingly move forward and backward along the bearing slots
82
a
of the slide supports
82
of the base
72
, respectively, and, simultaneously, the connecting portions
88
shift toward the inner peripheral surface
72
c
of the base
72
. During this operation, the two plate springs
142
are deformed while exerting a biasing or an elastic restoring force onto the arms
130
of the first and second link member
124
,
126
in a direction orthogonal to the pushing-down direction of the key top
122
. This biasing force acts, upon the axles
134
of the first and second link members
124
,
126
engaged with the slide supports
82
of the base
72
, in a horizontal direction along the bearing slot
82
a
, that is, as a biasing force in a direction generally orthogonal to the pushing-down direction of the key top
122
.
As described with reference to the plate spring
48
in the first embodiment, when the key top
122
is pushed down, respective spring portions
144
,
146
and
148
of the plate spring
142
produce elastic restoring forces in different directions from each other. Thus, the two plate springs
142
load the resultant force of the elastic restoring forces of spring portions
144
,
146
and
148
as biasing forces upon the arms
130
of the first and second link members
124
,
126
, and thereby urge or bias the key top
122
toward the initial position. When the pushing-down force on the key top
122
is released, the two plate springs
142
elastically restore to return the key top
122
to the initial position through the first and second link members
124
,
126
.
It will be understood that, in the key switch
120
constructed as described above, the same operative effect can be obtained with the characteristic construction of a pair of plate springs
142
as in the aforementioned key switch
10
. As shown in
FIG. 8
as a modification, in place of the pair of plate spring
142
, a pair of plate springs
150
may be employed which are connected respectively to the front and rear inner peripheral surfaces
72
c
defining the center opening
80
of the base
72
.
Each of the plate springs
150
according to the modification is integrally comprised of a first spring portion
152
extending along the fixed-end side substantially in parallel to the shifting direction of the axles
134
of the first or second link member
124
,
126
, a second spring portion
154
extending along the free-end side in crossing relationship with the first spring portion
152
, and a third spring portion
156
extending between the first and second spring portions
152
,
154
in crossing relationship with both portions
152
,
154
at respective obtuse angles. The two plate springs
150
are fixed at the proximal ends of the respective first spring portions
152
to local concave portions of the front and rear inner peripheral surfaces
72
c
of the base
72
, and are abutted at desired points of respective second spring portions
154
to the connecting portions
132
of the first and second link members
124
,
126
.
Each of the plate springs
150
produces an elastic restoring force mainly through the first spring portion
152
, the second spring portion
154
and the third spring portion
156
, and acts as a compression spring between each inner peripheral surface
72
c
of the base
72
and the connecting portion
132
of the first or second link member
124
,
126
. Each of the first spring portion
152
, the second spring portion
154
and the third spring portion
156
of the plate spring
150
has a flat shape in an unloaded condition. The first spring portion
152
extends parallel to the opposed inner peripheral surface
72
b
of the base
72
in the unloaded condition. The second spring portion
154
extends along each inner peripheral surface
72
c
of the base
72
in the unloaded condition. Thus, each plate spring
150
according to the modification has the same construction as the plate spring
56
in the modification as shown in FIG.
4
. Therefore, it will be understood from the construction of the modification as described above that the same operative effect can be achieved as in the modification shown in FIG.
4
.
The key switches
10
,
70
,
120
according to the above described embodiments are constructed such that the plate springs
48
,
56
,
98
,
106
,
142
,
150
or elastic members which urge the key tops
14
,
74
,
122
upwardly away from the base
12
,
72
produce an elastic restoring force corresponding to the motion of the connecting portions
34
,
88
,
132
that exhibit substantially the same shifting behavior as the sliding portion (axles
36
,
90
,
134
) of the link members
16
,
76
,
78
,
124
,
126
when the key tops
14
,
74
,
122
move vertically. In contrast, in each of the embodiments described below, the plate spring or elastic member, which urges the key top upwardly away from the base, produces the elastic restoring force corresponding to the motion of the loading portion that exhibits different shifting behavior from the sliding portion of the link member when the key top moves vertically.
FIG. 9
shows a key switch
160
according to a fourth embodiment of the present invention having this construction. The key switch
160
has, except for the location of the connecting portion in each link member, substantially same construction as the key switch
10
according to the first embodiment. Therefore, same components are denoted by common reference numerals, and a detailed description is not repeated. Thus, the key switch
160
includes a base
12
, a key top
14
disposed movably in the vertical or up-and-down direction on a major surface
12
a
of the base
12
, a pair of link members
162
,
164
for supporting the key top
14
above the base
12
and directing or guiding the key top
14
in the vertical or the up-and-down direction, and a switching mechanism
20
for opening and closing a pair of contacts of an electric circuit corresponding to the vertical motion of the key top
14
.
The pair of link members
162
,
164
are structured as a first link member
162
and a second link member
164
, which have a mutually substantially identical shape, and which are assembled together so as to be provided with a X-shape in a side view. Each of the link members
162
,
164
integrally includes two arms
166
extending in parallel to each other, and a connecting portion
168
mutually connecting the arms
166
at bent portions near one ends. Axles
170
are provided on the first ends of arms
166
to mutually coaxially project on the opposite sides of the connecting portion
168
. Axles
172
are provided on the other ends of the arms
166
to mutually coaxially project on the same side as the axles
170
. The first link member
162
and the second link member
164
are pivotably connected with each other by pivots
174
at generally longitudinal centers of the pairs of arms
166
of respective link members.
The axles
170
formed on the first ends of the arms
166
of the first link member
162
are slidably fitted or received in the respective bearing slots
26
a
of the slide supports
26
on the base
12
, and the axles
172
formed on the other ends of the arms
166
of the first link member
162
are pivotably fitted or received in the bearing hole
28
a
of the pivot supports
28
of the key top
14
, whereby the first link member
162
is arranged between the base
12
and the key top
14
in such a manner as to be pivotable about the axles
172
. The axles
170
formed on the first ends of the arms
166
of the second link member
164
are pivotably fitted or received in the respective bearing holes
24
a
of the pivot supports
24
on base
12
, and the axles
172
formed on the other ends of the arms
166
of the second link member
164
are slidably fitted or received in the respective bearing slots
30
a
of the slide supports
30
on the key top
14
, whereby the second link member
164
is arranged between the base
12
and the key top
14
in such a manner as to be pivotable about the axles
170
.
Construction of the first and second link members
162
,
164
is substantially the same as the first and second link members
16
,
18
in the key switch
10
of the first embodiment except that the connecting portion
168
is positioned an arbitrary angle about the pivot
174
deviated from the axles
170
. Thus, in this embodiment, the axles
170
of the first link member
162
and the axles
172
of the second link member
164
constitute the sliding portion of the link members
162
,
164
. The first and second link members
162
,
164
are interlocked to each other through the pivot
174
, so as to be synchronously pivotable, so that the key top
14
is permitted to be subjected to a parallel displacement in a substantially vertical direction in relation to the major surface
12
a
of the base
12
, while keeping a predetermined posture of the key top wherein the operation surface
14
a
is substantially parallel to the major surface
12
a.
The key switch
160
further includes a plate spring
176
or an elastic member, disposed between the base
12
and the first link member
162
, which acts as biasing means for elastically urging the key top
14
upwardly away from the base
12
. The plate spring
176
includes, in an integral manner, a first spring portion
178
extending along a fixed-end side in a direction substantially parallel to the shifting direction of the axles
170
as the sliding portion of the first link member
162
, a second spring portion
180
extending along a free-end side in a direction intersecting the first spring portion
178
, and a third spring portion
182
extending between the first and second spring portions
178
,
180
in a direction intersecting both portions
178
,
180
at respective obtuse angles.
The plate spring
176
is fixedly connected, at the proximal end of the first spring portion
178
thereof, to a point between the axle
170
of one arm
166
of the first link member
162
and the pivot
174
thereof, and is abutted at the distal end of the second spring portion
180
, to a supporting wall surface
184
extending upwardly from the front inner peripheral surface
12
c
of the base
12
. The plate spring
176
produces an elastic restoring force mainly by the first spring portion
178
, the second spring portion
180
and the third spring portion
182
, and acts as a compression spring between the inner peripheral surface
12
c
of the base
12
and the arm
166
of the first link member
162
.
Each of the first spring portion
178
, the second spring portion
180
and the third spring portion
182
of the plate spring
176
has a flat shape in an unloaded condition. The first spring portion
178
extends parallel to one arm
166
of the first link member
162
in the unloaded condition. The second spring portion
180
extends along the connecting portion
168
of the first link member
162
in the unloaded condition. Thus, the plate spring
176
has substantially the same construction as the plate spring
48
in the first embodiment as described before.
When no external force is applied to the key top
14
, the plate spring
176
urges or biases the connecting portion
168
of the first link member
162
via the arm
166
thereof toward a backward position spaced from the inner peripheral surface
12
c
of the base
12
and supports the connecting portion
168
in this position, as well as, through the first link member
162
and the second link member
164
interlocked thereto, urges or biases the key top
14
toward the initial position vertically upwardly away from the base
12
and supports the key top
14
in this position.
When the key top
14
is pushed down by a key-entry operation, the axles
170
of the first link member
162
slidingly move forward along the bearing slot
26
a
of the slide supports
26
of the base
12
and, simultaneously, the connecting portion
168
shifts toward supporting surface
184
extending upwardly from the inner peripheral surface
12
c
of the base
12
. During this operation, the connecting portion
168
exhibits a shifting behavior different from that of the axles
170
since it is deviated by an arbitrary angle about the pivot
174
from the axles
170
. The plate spring
176
is deformed while exerting a biasing or elastic restoring force to the arm
166
of the first link member
162
in a direction orthogonal to the pushing-down direction of the key top
14
. This biasing force acts, upon the axles
170
of the first link member
162
engaged with the slide supports
26
of the base
12
, in a horizontal direction along the bearing slot
26
a,
that is, as a biasing force in a direction generally orthogonal to the pushing-down direction of the key top
14
.
As already described with reference to the plate spring
48
in the first embodiment, when the key top
14
is pushed down, respective spring portions
178
,
180
and
182
of the plate spring
176
produce elastic restoring forces in different directions from each other. Thus, the plate spring
176
loads the resultant force of the elastic restoring forces of spring portions
178
,
180
and
182
as biasing forces upon the arms
166
of the first link member
162
, and thereby urges or biases the key top
14
toward the initial position. When the pushing-down force to the key top
14
is released, the plate spring
176
elastically restores to return the key top
14
to the initial position through the first and second link members
162
,
164
.
It will be understood that, in the key switch
160
constructed as described above, the same operative effect can be obtained with the characteristic construction of the plate spring
176
as in the aforementioned key switch
10
. As shown in
FIG. 10
as a modification, in place of the plate spring
176
, a plate spring
186
may be employed which is connected to the front-side of the inner peripheral surfaces
12
c
defining the center opening
22
of the base
12
.
The plate spring
186
according to the modification is integrally comprised of a first spring portion
188
extending along the fixed-end side substantially in parallel to the shifting direction of the axles
170
of the first link member
162
, a second spring portion
190
extending along the free-end side in crossing relationship with the first spring portion
188
, and a third spring portion
192
extending between the first and second spring portions
188
,
190
in a crossing relationship with both portions
188
,
190
at respective obtuse angles. The plate spring
186
is fixed at the proximal end of the first spring portion
188
to the local concave portion of the front inner peripheral surface
12
c
of the base
12
, and is abutted at an upwardly extending portion
190
a
above the major surface
12
a
of the base
12
at the proximal end of the second spring portion
190
to the connecting portion
168
of the first link member
162
.
The plate spring
186
produces an elastic restoring force mainly through the first spring portion
188
, the second spring portion
190
and the third spring portion
192
, and acts as a compression spring between the inner peripheral surface
12
c
of the base
12
and the connecting portion
168
of the first link member
162
. Each of the first spring portion
188
, the second spring portion
190
and the third spring portion
192
of the plate spring
186
has a flat shape in an unloaded condition. The first spring portion
188
extends parallel to the opposed inner peripheral surface
12
b
of the base
12
in the unloaded condition. The second spring portion
190
extends along front side inner peripheral surface
12
c
of the base
12
in the unloaded condition. Thus, the plate spring
186
according to the modification has substantially the same construction as the plate spring
56
in the modification as shown in FIG.
4
. Therefore, it will be understood from the construction of the modification as described above that the same operative effect can be achieved as in the modification shown in FIG.
4
.
It is possible, by using the key switch
160
with the plate spring
176
,
186
having the above described three-dimensional configuration, to obtain the same non-linear key-entry operating properties as with a dome-shaped elastic actuating member in a conventional key switch. This is attributed to the biasing force exerted to the first link member
162
by the plate spring
176
,
186
in a direction generally orthogonal to the pushed-down direction of the key top
12
. Thus, the principle of the operation is basically the same as in the first, second and third embodiments. In the key switch
160
, however, the connecting portion
168
of the first link
162
is situated in a position with angular deviation from the axles
170
(or a sliding portion) so that the axles
172
at the upper end of the first link member
162
can be brought lower than the connecting portion
168
of the first link member
162
. As a result, in the key switch
160
, the pushing-down force exerted to the axles
172
at the upper end of the first link member
162
reaches the maximum at a smaller amount of vertical movement of the axles
172
compared to the pushing force in the first, second and third embodiments. This means that the pushed-down position of the key top
14
where the actuating member comes in contact with the membrane switch (that is, when the operation starts) can be selected over wider range within the up-and-down stroke of the key top
14
. Consequently, optimization of the non-linear key-entry operating properties can be achieved more easily.
FIGS. 11 and 12
show a key switch
200
according to a fifth embodiment of the present invention and its modification, respectively. The key switch
200
has substantially the same construction as the key switch
70
according to the second embodiment except for the difference of the position of the connecting portions in the link members. So, same components are denoted by common reference numerals, and a detailed description thereof is not repeated. Thus, the key switch
200
includes a base
72
, a key top
74
disposed movably in the vertical or up-and-down direction on a major surface
72
a
of the base
72
, a pair of link members
202
,
204
for supporting the key top
74
above the base
72
and directing or guiding the key top
74
in the vertical or the up-and-down direction, and a switching mechanism
20
for opening and closing a pair of contacts of an electric circuit in correspondence with the vertical motion of the key top
74
.
The pair of link members
202
,
204
are structured as a first link member
202
and a second link member
204
, which have a mutually substantially identical shape, and which are assembled together so as to be provided with a X-shape in a side view. Each of the link members
202
,
204
integrally includes two arms
206
extending in parallel to each other, and a connecting portion
208
mutually connecting the arms
206
at bent portions near one ends. Axles
210
are provided on the first ends of arms
206
to mutually coaxially project on the opposite sides of the connecting portion
208
. Axles
212
are provided on the other ends of the arms
206
to mutually coaxially project on the same side as the axles
210
. The first link member
202
and the second link member
204
are pivotably and slidably connected with each other by respective interengagements between pivots
214
projecting from generally longitudinal centers of the first arms
206
of respective link members and elongated holes
216
penetratingly provided at generally longitudinal centers of the other arms
206
of respective link members.
Such a construction of the first and second link members
202
,
204
is substantially the same as that of the first and second link members
76
,
78
in the key switch
70
according to the second embodiment except that the position of the connecting portion
208
deviates from the axles
210
by an arbitrary angle about the pivot
214
. Thus, in this embodiment, the axles
210
of the first link member
202
and the axles
210
of the second link member
204
constitute the sliding portions of the link members
202
,
204
. The first and second link members
202
,
204
are interlocked to each other through the slidable connecting portion
208
by the engagement between the pivot
214
and the elongated holes
216
so as to be synchronously pivotable, so that the key top
74
is permitted to be subjected to a parallel displacement in substantially vertical direction in relation to the major surface
72
a
of the base
72
while keeping a predetermined posture of the key top
74
wherein the operation surface
74
a
is disposed generally parallel to the major surface
72
a
of the base
72
.
The key switch
200
further includes a pair of plate springs
218
or elastic members, disposed between the base
72
and the first and second link members
202
,
204
, as biasing means which elastically urge or bias the key top
74
upwardly away from the base
72
. Each of the plate springs
218
includes, in an integral manner, a first spring portion
220
extending along a fixed-end side in a direction substantially parallel to the shifting direction of the axles
210
as the sliding portions of the first and second link members
202
,
204
, a second spring portion
222
extending along a free-end side in a direction intersecting the first spring portion
220
, and a third spring portion
224
extending between the first and second spring portions
220
,
222
in a direction intersecting both portions
220
,
222
at respective obtuse angles.
Each of the plate spring
218
is fixed, at the proximal end of the first spring portion
220
thereof, to a point between the axle
210
of one arm
206
of each of the first and second link members
202
,
204
and the pivot
214
thereof, and is abutted, at the distal end of the second spring portion
222
, to a supporting wall surface
226
extending upwardly from each of the front and rear inner peripheral surface
72
c
of the base
72
. Each of the plate springs
218
produces an elastic restoring force mainly by the first spring portion
220
, the second spring portion
222
and the third spring portion
224
, and acts as a compression spring between the inner peripheral surface
72
c
of the base
72
and the arm
206
of each of the first and second link members
202
,
204
.
Each of the first spring portion
220
, the second spring portion
222
and the third spring portion
224
of the plate springs
218
has a flat shape in unloaded condition. The first spring portion
220
extends parallel to one arm
206
of the first or second link member
202
,
204
in the unloaded condition. The second spring portion
222
extends along the connecting portion
208
of the first or second link member
202
,
204
in the unloaded condition. Thus, the plate spring
218
has substantially the same construction as the plate spring
98
in the second embodiment as described before.
As already described with reference to the plate spring
98
in the second embodiment, when the key top
74
is pushed down, respective spring portions
220
,
222
and
224
of the plate spring
218
produce elastic restoring forces in different directions from each other. Thus, the two plate springs
218
load the resultant forces of the elastic restoring forces of spring portions
220
,
222
and
224
as biasing forces upon the arms
206
of the first and second link members
202
,
204
, thereby to urge or bias the key top
74
toward the initial position.
Each of a pair of plate springs
228
according to a modification as shown in
FIG. 12
is integrally comprised of a first spring portion
230
extending along the fixed-end side substantially in parallel to the shifting direction of the axle
210
of the first or second link member
202
,
204
, a second spring portion
232
extending along the free-end side in crossing relationship with the first spring portion
230
, and a third spring portion
234
extending between the first and second spring portions
230
,
232
in crossing relationship with both portions
230
,
232
at respective obtuse angles. Each plate spring
228
is fixed, at the proximal end of the first spring portion
230
, to the local concave portion of the front inner peripheral surface
72
c
of the base
72
, and is abutted, at an upwardly extending portion
232
a
above the major surface
72
a
of the base
72
at the distal end of the second spring portion
232
, to the connecting portion
208
of the first or second link member
202
,
204
.
Each of the plate springs
228
produces an elastic restoring force mainly through the first spring portion
230
, the second spring portion
232
and the third spring portion
234
, and acts as a compression spring between the inner peripheral surface
72
c
of the base
72
and the connecting portion
208
of the first or second link member
202
,
204
. Each of the first spring portion
230
, the second spring portion
232
and the third spring portion
234
of the plate spring
228
has a flat shape in an unloaded condition. The first spring portion
230
extends parallel to the opposed inner peripheral surface
72
b
of the base
72
in the unloaded condition. The second spring portion
232
extends along inner peripheral surface
72
c
of the base
72
in the unloaded condition. Thus, the plate springs
228
according to the modification have substantially the same construction as the plate springs
106
in the modification as shown in FIG.
6
.
It will be understood that, with the key switch
200
having the above-described construction, the same operative effect, as with the key switch shown in
FIGS. 5 and 6
, can be achieved by the characteristic construction of the plate spring
218
,
228
. It is further possible, with the key switch
200
, to obtain an excellent key-entry operating properties as with the key switch
160
of
FIGS. 9 and 10
.
FIGS. 13 and 14
show a key switch
240
according to a sixth embodiment of the present invention and its modification, respectively. The key switch
240
has substantially the same construction as the key switch
120
according to the third embodiment except for the difference of the position of the connecting portions in the link members. As the same components are denoted by common reference numerals, detailed descriptions thereof are not repeated. Thus, the key switch
240
includes a base
72
, a key top
122
disposed movably in the vertical or up-and-down direction on a major surface
72
a
of the base
72
, a pair of link members
242
,
244
for supporting the key top
74
above the base
72
and directing or guiding the key top
122
in the vertical or the up-and-down direction, and a switching mechanism
20
for opening and closing a pair of contacts of an electric circuit in correspondence with the vertical motion of the key top
122
.
The pair of link members
242
,
244
are structured as a first link member
242
and a second link member
244
which have a mutually substantially identical shape and which are assembled together so as to be provided with a X-shape in a side view. Each of the link members
242
,
244
integrally includes two arms
246
extending in parallel to each other and a connecting portion
248
mutually connecting the arms
246
at bent portions near one ends. Axles
250
are provided on the first ends of arms
246
to mutually coaxially project on the opposite sides of the connecting portion
248
. Axles
252
are provided on the other ends of the arms
246
to mutually coaxially project on the same side as the axles
250
. The first link member
242
and second link member
244
are rotatably connected with each other by intermeshings between one tooth
254
projecting from the distal end, near the axles
252
, of the first arms
246
of respective link members and two teeth
256
projecting from the distal end, near axles
252
, of the other arms
246
of respective link members.
Such a construction of the first and second link members
242
,
244
is substantially the same as that of the first and second link members
124
,
126
in the key switch
120
according to the third embodiment except that the position of the connecting portion
248
deviates from the axles
250
by an arbitrary angle about the intermeshings between the teeth
254
,
256
. Thus, in this embodiment, the axles
250
of the first link member
242
and the axles
250
of the second link member
244
constitute the sliding portions of the link members
242
,
244
. The first and second link members
242
,
244
are interlocked to each other through intermeshings between one tooth
254
and two teeth
256
so as to be synchronously pivotable, whereby the key top
122
is permitted to be subjected to a parallel displacement in a substantially vertical direction in relation to the major surface
72
a
of the base
72
, while keeping a predetermined posture of the key top
122
wherein the operation surface
122
a
thereof is generally parallel to the major surface
72
a
of the base
72
.
The key switch
240
further includes a pair of plate springs
258
or elastic members, disposed between the base
72
and the first and second link members
242
,
244
, as biasing means which elastically urge or bias the key top
122
upwardly away from the base
72
. Each of the plate springs
258
includes, in an integral manner, a first spring portion
260
extending along a fixed-end side in a direction substantially parallel to the shifting direction of the axle
250
as the sliding portion of the first or second link member
242
,
244
, a second spring portion
262
extending along a free-end side in a direction intersecting the first spring portion
260
, and a third spring portion
264
extending between the first and second spring portions
260
,
262
in a direction intersecting both portions
260
,
262
at respective obtuse angles.
Each of the plate springs
258
is fixed, at the proximal end of the first spring portion
260
thereof, to a point between two axles
250
,
252
of one arm
246
of each of the first and second link members
242
,
244
, and is abutted, at the distal end of the second spring portion
262
, to a supporting wall surface
266
extending upwardly from each of the front and rear inner peripheral surface
72
c
of the base
72
. Each plate spring
258
produces an elastic restoring force mainly by the first spring portion
260
, the second spring portion
262
and the third spring portion
264
, and acts as a compression spring between each inner peripheral surface
72
c
of the base
72
and the arm
246
of each of the first and second link members
242
,
244
.
Each of the first spring portion
260
, the second spring portion
262
and the third spring portion
264
of the plate springs
258
has a flat shape in unloaded condition. The first spring portion
260
extends parallel to one arm
246
of the first or second link member
242
,
244
in the unloaded condition. The second spring portion
262
extends along the connecting portion
248
of the first or second link member
242
,
244
in the unloaded condition. Thus, the plate spring
258
has substantially same construction as the plate spring
142
in the third embodiment as described before.
As already described with reference to the plate spring
142
in the third embodiment, when the key top
122
is pushed down, respective spring portions
260
,
262
and
264
of the plate spring
258
produce elastic restoring forces in different directions from each other. Thus, the two plate springs
258
load the resultant forces of the elastic restoring forces of spring portions
260
,
262
and
264
as biasing forces upon the arms
246
of the first and second link members
242
,
244
, and thereby urge or bias the key top
122
toward the initial position.
Each of a pair of plate springs
268
according to a modification as shown in
FIG. 14
is integrally comprised of a first spring portion
270
extending along the fixed-end side substantially in parallel to the shifting direction of the axle
250
of the first or second link member
242
,
244
, a second spring portion
272
extending along the free-end side in crossing relationship with the first spring portion
270
, and a third spring portion
274
extending between the first and second spring portions
270
,
272
in crossing relationship with both portions
270
,
272
at respective obtuse angles. Each plate spring
268
is fixed, at the proximal end of the first spring portion
270
, to the local concave portion of each of the front and rear inner peripheral surfaces
72
c
of the base
72
, and is abutted, at an upwardly extending portion
272
a
above the major surface
72
a
of the base
72
at the distal end of the second spring portion
272
, to the connecting portion
248
of each of the first and second link members
242
,
244
.
Each plate spring
268
produces an elastic restoring force mainly through the first spring portion
270
, the second spring portion
272
and the third spring portion
274
, and acts as a compression spring between each inner peripheral surface
72
c
of the base
72
and the connecting portion
248
of the first or second link member
242
,
244
. Each of the first spring portion
270
, the second spring portion
272
and the third spring portion
274
of the plate spring
268
has a flat shape in an unloaded condition. The first spring portion
270
extends in parallel to an opposed inner peripheral surface
72
b
of the base
72
in the unloaded condition. The second spring portion
232
extends along an inner peripheral surface
72
c
of the base
72
in the unloaded condition. Thus, the plate springs
268
according to the modification have substantially the same construction as the plate springs
150
in the modification as shown in FIG.
8
.
It will be understood that, with the key switch
240
having above-described construction, the same operative effect as with the key switch shown in
FIGS. 7 and 8
can be achieved by the characteristic construction of the plate springs
258
,
268
. It is further possible with the key switch
240
to obtain an excellent key-entry operating properties as with the key switch
160
of
FIGS. 9 and 10
.
FIGS. 15 and 16
show a key switch
280
according to a seventh embodiment of the present invention and its modification, respectively. In the key switch
280
, a key top is maintained in a key-entry operable condition when in use and, when not in use, the key top can be positively displaced to a retracted position lower than the initial position, where key-entry operation is not possible. It is possible, by constructing a keyboard incorporating a plurality of such key switches
280
, to further improve the portability of a keyboard.
A key switch
280
shown in
FIG. 15
employs, in place of the base
72
of the key switch
200
according to the fifth embodiment shown in
FIG. 11
, a fixed base
282
engaged with a pair of link members
202
,
204
, and a movable plate
284
movably disposed in relation to the fixed base
282
beneath the fixed base
282
. Except for this, the key switch
280
has substantially the same construction including the construction of the plate spring
218
as the key switch
200
. As the same components are denoted by common reference numerals, detailed descriptions thereof are not repeated.
The fixed base
282
is a frame-like member which is obtained by removing a frame portion corresponding to the front-side supporting wall surface
226
from the base
72
of the key switch
200
shown in
FIG. 11
, and except for this, it has substantially the same construction as the base
72
. As the same components are denoted by common reference numerals, detailed description thereof are not repeated. Thus, in the fixed base
282
, a frame portion corresponding to a part of the front-side inner peripheral surface
72
c
defining the center opening
80
is removed and a cut-out
286
is formed instead.
The movable plate
284
is a frame-like member which constitutes the base of the present invention in cooperation with the fixed base
282
, and includes a generally rectangular center opening
288
substantially corresponding to a center opening
80
of the fixed base
282
. The movable plate
284
further includes an upright wall
290
integrally joined to a front-side inner edge
288
a
defining the center opening
288
. The upright wall
290
projects upwardly through the center opening
80
of the fixed base
282
, and is disposed close to the front-side inner peripheral surface
72
c.
The movable plate
284
can be shifted integrally with the upright wall
290
in a forward/backward direction (shown by an arrow A in the figure) of the key switch
280
between the fixed base
282
and the membrane switch
44
. During this operation, the upright wall
290
formed on the movable plate
284
can move in the forward/backward direction through the cut-out formed in the fixed base
282
. A pair of plate springs
218
connected to the arms
206
of the first and the second link members
202
,
204
act as compression springs between the front-side upright wall
290
of the movable plate
284
and the arm
206
of the first link member
202
, and between the rear-side supporting wall surface
226
of the fixed base
282
and the arm
206
of the second link member
204
, respectively. Thus, in this embodiment, the plate spring
218
connected to the first link member
202
is abutted at the distal end of the second spring portion
232
to the upright wall
290
of the movable plate
284
.
In the key switch
280
, it is possible to change the distance between the front and rear supporting wall surfaces that support the pair of plate springs
218
abutted thereto. In normal operation of the key switch
280
, such as when using a keyboard comprising a plurality of the key switches
280
, for example, the movable plate
284
is placed at the rear end position of the movable range, and the upright wall
290
is fixedly positioned in the center opening
80
of the fixed base
282
at a predetermined distance from the supporting wall surface
226
. In this condition, the plate springs
218
keep the key switch
280
in a key-entry operable condition in the same manner as the plate springs
218
of the key switch
200
shown in
FIG. 11
, and can load an elastic biasing force onto the key top
74
.
In an inoperated condition of the key switch
280
, such as when carrying a keyboard incorporating a plurality of the key switch
280
, for example, the movable plate
284
is displaced forward from the above described position to the front end position of the movable range, and the upright wall
290
is moved, for example, through the cut-out
286
of the fixed base
282
to a position sufficiently separated from the supporting wall surface
226
. Accordingly, the first and second link members
202
,
204
are automatically folded by their own weight and the weight of the key top
74
, since there is no support to the plate spring
218
connected to the first link member
202
. As a result, the key top
74
is displaced into the retracted position lower than the initial position. In this state, each of the pair of plate springs
218
is not elastically deformed. Height of the key top
74
in the retracted position is determined by the front end position of the movable range of the upright wall
290
and, hence, of the movable plate
284
.
A modification of the key switch
280
shown in
FIG. 16
corresponds to the modification shown in
FIG. 12
, and the plate springs
228
shown in
FIG. 12
are connected to the rear inner peripheral surface
72
c
of the fixed base
282
. The movable plate
284
includes a plate spring
292
integrally connected to the lateral inner edge
288
b
defining the center opening
288
near the front end. The plate spring
292
is disposed close to the front side inner peripheral surface
72
c
in the center opening
80
of the fixed base
282
, opposed to the plate springs
228
on the rear side.
The plate spring
292
is integrally comprised of a first spring portion
294
extending along the fixed-end side substantially in parallel to the shifting direction of the axles
210
of the first link member
202
, a second spring portion
296
extending along the free-end side in crossing relationship with the first spring portion
294
, and a third spring portion
298
extending between the first and second spring portions
294
,
296
in crossing relationship with both portions
294
,
296
at respective obtuse angles. The plate spring
292
is fixed, at the proximal end of the first spring portion
294
, to the lateral inner edge
288
b
of the movable plate
284
, and is abutted, at an upwardly extending portion
296
a
of the distal end of the second spring portion
296
, to the connecting portion
208
of the first link member
202
.
The plate spring
292
produces an elastic restoring force mainly through the first spring portion
294
, the second spring portion
296
and the third spring portion
298
, and acts as a compression spring between the movable plate
284
and the connecting portion
208
of the first link member
202
. Each of the first spring portion
294
, the second spring portion
296
and the third spring portion
298
of the plate spring
292
has a flat shape in an unloaded condition. The first spring portion
294
extends parallel to an opposed inner peripheral surface
72
b
of the fixed base
282
in the unloaded condition. The second spring portion
296
extends along an inner peripheral surface
72
c
of the fixed base
282
in the unloaded condition. Thus, the plate spring
292
according to the modification has substantially the same construction as the plate spring
228
in the modification shown in FIG.
12
.
With this modification, in normal operation of the key switch
280
, the movable plate
284
is placed at the rear end position of the movable range, and the plate spring
292
is fixedly positioned in the center opening
80
of the fixed base
282
at a predetermined distance from the rear side plate spring
228
. During this operation, each of the plate springs
228
,
292
keep the key switch
280
in a key-entry operable condition in the same manner as the plate springs
228
of the key switch
200
shown in
FIG. 12
, and can load an elastic biasing force to the key top
74
in correspondence to a key-entry operation of the key top
74
.
In an inoperated condition of the key switch
280
, the movable plate
284
is displaced forward from the above described position to the front end position of the movable range, and the plate spring
292
is moved, for example, through the cut-out
286
of the fixed base
282
to a position sufficiently separated from the plate spring
228
. Accordingly, the first and second link members
202
,
204
are automatically folded by their own weight and the weight of the key top
74
, since there is no support to the first link member
202
. As a result, the key top
74
is displaced into the retracted position lower than the initial position. In this state, each of the plate springs
228
,
292
is not elastically deformed. Height of the key top
74
in the retracted position is determined by the front end position of the movable range of the movable plate
284
.
It will be understood that, in the key switch
280
having above-described construction, the same operative effect can be achieved by the characteristic construction of the plate springs
218
,
228
,
292
as in the key switch
200
shown in
FIGS. 11 and 12
. It is further possible by constructing a keyboard incorporating a plurality of key switches
280
to achieve a further reduction in the entire height and thereby improve the portability of a keyboard without impairing the key-entry operating properties of the key switch
280
.
The construction as described above, in which a fixed base and a movable plate are provided to permit the key top to be displaced to a retracted position in an inoperated condition, may be applied to any of the key switches according to the first to sixth embodiments as described before. For example, a key switch
300
, according to a eighth embodiment of the present invention shown in
FIG. 17
, employs, in place of the base
12
in the key switch
160
according to a modification of the fourth embodiment shown in
FIG. 10
, a base consisting of a fixed base
302
engaged to a pair of link members
162
,
164
, and a movable plate
304
movably disposed in relation to the fixed base
302
beneath the fixed base
302
. The key switch
300
further includes, as an actuating member composing a switch mechanism
20
for opening and closing the switch, an actuating member
306
in the form of a plate spring provided integrally with the first link member
162
. Construction of the key switch
300
is otherwise substantially the same as the key switch
160
. As the same components are denoted by common reference numerals, detailed descriptions thereof are not repeated.
The fixed base
302
is a frame-like member which is obtained by removing a frame portion corresponding to the front inner peripheral surface
12
c
in the base
12
of the key switch
160
shown in
FIG. 10
, and except for this, it has substantially the same construction as the base
12
. As the same components are denoted by common reference numerals, detailed descriptions thereof are not repeated.
The movable plate
304
is a frame-like member which cooperates with the fixed base
302
to constitute the base of the present invention, and includes a generally rectangular center opening
308
substantially corresponding to a center opening
22
of the fixed base
302
. The movable plate
304
further includes a plate spring
310
integrally joined to a portion close to the front end of the lateral inner edge
308
b
defining the center opening
308
. The plate spring
310
is disposed, in the center opening
22
of the fixed base
302
, in opposition to the rear inner peripheral surface
12
c.
The movable plate
304
can be shifted integrally with the plate spring
310
in a forward/backward direction (shown by an arrow A in the figure) of the key switch
300
between the fixed base
302
and the membrane switch
44
.
The plate spring
310
includes, in an integral manner, a first spring portion
312
extending along a fixed-end side in a direction substantially parallel to the shifting direction of the axles
170
of the first link member
162
, a second spring portion
314
extending along a free-end side in a direction intersecting the first spring portion
312
, and a third spring portion
316
extending between the first and second spring portions
312
,
314
in a direction intersecting both portions
312
,
314
at respective obtuse angles. The plate spring
310
is fixed, at the proximal end of the first spring portion
312
, to the lateral inner edge
308
b
of the movable plate
284
, and is abutted, at an upwardly extending portion
314
a
of the distal end of the second spring portion
314
, to the connecting portion
168
of the first link member
162
.
The plate spring
310
produces an elastic restoring force mainly through the first spring portion
312
, the second spring portion
314
and the third spring portion
316
, and acts as a compression spring between the movable plate
304
and the connecting portion
168
of the first link member
162
. Each of the first spring portion
312
, the second spring portion
314
and the third spring portion
316
of the plate spring
310
has a flat shape in an unloaded condition. The first spring portion
312
extends parallel to an opposed inner peripheral surface
12
b
of the fixed base
302
in the unloaded condition. The second spring portion
314
extends on the front side of the fixed base
302
in the unloaded condition. Thus, the plate spring
310
has substantially the same construction as the plate spring
186
in the key switch
160
as shown in FIG.
10
.
In normal operation of the key switch
300
, the movable plate
304
is placed at the rear end position of the movable range, and the plate spring
310
is fixedly positioned in the center opening
22
of the fixed base
302
at a predetermined distance from the rear inner peripheral surface
12
c.
In this condition, the plate spring
310
keeps the key switch
300
in a key-entry operable condition in the same manner as the plate spring
186
shown in
FIG. 10
, and can load an elastic biasing force onto the key top
14
.
In a non-operated condition of the key switch
300
, the movable plate
304
is displaced forward from the above described position to the front end position of the movable range, and the plate spring
310
is moved to a position sufficiently separated from the rear side inner peripheral surface
12
c
of the fixed base
302
. Accordingly, the first and second link members
162
,
164
are automatically folded by their own weight and the weight of the key top
14
, since there is no support to the first link member
162
. As a result, the key top
14
is displaced into the retracted position lower than the initial position. In this state, the plate spring
310
is not elastically deformed. The height of the key top
14
in the retracted position is determined by the front end position of the movable range of the plate spring
310
and, hence, of the movable plate
304
.
The actuating member
306
provided in the key switch
300
is fixedly joined, at one end thereof, to a generally longitudinal center of one arm
166
of the first link member
162
and extends, at the other free end, to close to the connecting portion
168
of the first link member
162
. On the free end of the actuating member
306
, a pushing-down portion
306
a
with a convex surface facing downward and a distal tongue
306
b
which bends from the pushing-down portion
306
a
and extends generally flat are provided. When the key top
14
is at the initial upper-limit position of the key-entry stroke, the pushing-down portion
306
a
of the actuating member
306
is disposed above the center opening
22
of the fixed base
302
. When the key top
14
is pushed down to a predetermined position, the pushing-down portion
306
a
of the actuating member
306
enters into the center opening
22
of the fixed base
302
, and its curved outer surface is abutted to the upper surface of the membrane switch
44
.
On the other hand, a generally L-shaped assist member
318
is integrally formed on the movable plate
304
at the front inner edge
308
a
defining the center opening
308
. The assist member
318
is fixed at one end thereof to the inner edge
308
a
of the movable plate
304
, and projects, at the other free end, into the center opening
22
of the fixed base
302
and extends backward to the plate spring
310
. The assist member
318
joined to the movable plate
304
is shifted integrally with the movable plate
304
and the plate spring
310
in the forward/backward direction in relation to the fixed base
302
, whereby the assist member
318
can move, when the key top
14
is displaced downward to a predetermined position, between a first position where it is engaged with the tongue
306
b
of the actuating member
306
and a second position where it is separated frontward from the tongue
306
b.
When the key switch
300
is in a key-entry operable condition, that is, when the movable plate
304
is at the rear limit of the movable range, the assist member
318
is disposed in the above-described first position. In the case where no external force is applied to the key top
14
, the plate spring
310
urges or biases the key top
14
through the first and second link members
162
,
164
vertically upward away from the fixed base
302
to the initial position, and supports the key top
14
in this position. In this state, the pushing-down portion
306
a
of the actuating member
306
is located above the center openings
22
,
308
of the fixed base
302
and the movable plate
304
, so as not to contact with the membrane switch
44
. The contact
42
of the membrane switch
44
is, as shown in
FIG. 18A
, located beneath the assist member
318
joined to the movable plate
304
.
When the key top
14
is pushed down by a key-entry operation, the plate spring
310
is deformed while exerting a biasing or elastic restoring force to the connecting portion
168
of the first link member
162
in a direction generally orthogonal to the pushed-down direction of the key top
14
. When the key top
14
reaches the predetermined pushed-down position, as shown in
FIG. 18A
, the pushing-down portion
306
a
of the actuating member
306
enters into the center openings
22
,
308
of the fixed base
302
and the movable plate
304
, so as to be abutted at the convex outer surface to the surface of the membrane switch
44
. When the key top
14
is further pushed down, as shown in
FIG. 18B
, the tongue
306
b
of the actuating member
306
enters beneath the assist member
318
joined to the movable plate
304
so as to be engaged with the assist member
318
. By continued pushing-down of the key top
14
, the actuating member
306
is deformed elastically between the arm
166
of the first link member
162
and the assist member
318
, and elastically pushes the membrane switch
44
with the pushing-down portion
306
a
so as to close the pair of contacts
42
.
On the other hand, when the movable plate
304
is moved to the front end limit of the movable range, the first and second link members
162
,
164
are automatically folded inside the key top
14
, and the key top
14
is moved to the retracted position where the key-entry operation is not possible, as described before. In this state, as shown in
FIG. 18C
, the assist member
318
moves forward with the movable plate
318
and is located at the above-mentioned second position. Therefore, the assist member
318
is not engaged with the tongue
306
b
of the actuating member
306
, so that no elastic deformation of the actuating member
306
is produced when the key top
14
is lowered. Also, with the folding of the first link member
162
, the tongue
306
b
of the actuating member
306
is located separately above the membrane switch
44
, and is not abutted to the membrane switch
44
. Thus, the key top
14
can be smoothly displaced to the retracted position without causing the pair of contacts
42
to be closed by the actuating member
306
.
It will be understood that, in the key switch
300
having above-described construction, the same operative effect can be achieved by the characteristic construction of the plate spring
310
, as in the key switch
160
shown in
FIGS. 9 and 10
. It is further possible by constructing a keyboard incorporating a plurality of key switches
300
to achieve a further reduction of the entire height and thereby improve the portability of a keyboard without impairing the key-entry operating properties of the key switch
300
. The construction of the actuating member
306
for opening/ closing the switch which composes the switching mechanism
20
of the key switch
300
as described above may be applied to any of the key switches according to the first to seventh embodiments as described before.
FIG. 19
shows a keyboard
320
with reduced entire height or thickness according to an embodiment of the present invention that incorporates a plurality of the key switches according to the present invention. The keyboard
320
includes a plurality of the above-described key switches
280
having, as an example, various forms of the key top
74
in a predetermined array. In the keyboard
320
, the fixed base
282
, the movable plate
284
, the membrane switch
44
(or two sheet substrates), and the supporting plate
46
in the key switch
280
are all formed as a fixed base
282
′, a movable plate
284
′, a membrane switch
44
′ and a supporting plate
46
′, which are enlarged in dimensions so as to be commonly used for all the key switches incorporated into the keyboard
320
. The upright wall
290
connected to the movable plate
284
′ and the contacts
42
of the membrane switch
44
′ are disposed at the corresponding location in each key switch
280
.
The movable plate
284
′ is provided on the upper surface at the rear end with two protrusions
322
separated from each other, and the fixed base
282
′ is provided at the rear end with two openings
324
corresponding to the protrusions
322
. Each protrusion
322
is received by each opening
324
so as to be movable only in the forward/backward direction (shown by an arrow A). By shifting each protrusion
322
in each opening
324
in the forward/backward direction, the movable plate
284
′ is shifted in the forward/backward direction accompanied by all upright walls
290
, whereby all the key switches
280
are displaced between the projecting position where key-entry operation is possible and the retracted position where key-entry operation is not possible as described before.
The various key switches according to the various embodiments as described above are constructed such that each of a pair of link members has the axles on one end thereof which are pivotably or slidably engaged with the base, and has the axles on the other end thereof which are pivotably or slidably engaged with the key top, and the pivot supports and slide supports are correspondingly formed in suitable combination both on the base and on the key top as the bearing portions to individually receive the axles on the link members. Thus, if an unnecessary gap is formed between the bearing portion on the key top and the axles on the link member due to the dimensional error in shaping of the key top and the link member, fluctuation of the key top is produced during the key-entry operation, and may result in impairment of the key-entry operating properties.
FIG. 20
shows a key switch
330
according to a ninth embodiment of the present invention, which can reduce such a fluctuation of the key top with respect to the link members as far as possible.
The key switch
330
includes a base constituted from a fixed base
332
and a movable plate
334
disposed beneath the fixed base
332
so as to be movable in relation to the fixed base
332
, a key top
336
disposed movably in the vertical or up-and-down direction on a major surface
332
a
of the base
332
and having an operation surface
336
a
adapted to be pressed by an operator's finger, a pair of link members
338
,
340
for supporting the key top
336
above the base
332
and directing or guiding the key top
336
in the vertical or the up-and-down direction, and a switching mechanism
20
for opening and closing a pair of contacts of an electric circuit in correspondence with the vertical motion of the key top
336
. A supporting plate
46
for supporting the switching mechanism
20
and the membrane switch
44
thereof has the same construction as in the key switch
10
of the first embodiment. Therefore, corresponding components are denoted by same reference numerals and detailed descriptions thereof are not repeated.
The fixed base
332
is a frame-like member having a generally rectangular center opening
342
covered with the key top
336
. The fixed base
332
is provided, along a pair of opposed inner peripheral surfaces
332
b
thereof defining the center opening
342
, with two sets of slide supports
344
spaced apart from each other in a longitudinal or forward/backward direction. Each of the slide supports
344
includes a wall portion projecting from the major surface
332
a
and the inner peripheral surface
332
b
of the fixed base
332
, and extends in the form of L. A guiding slot
344
a
extending generally in parallel to the major surface
332
a
is formed inside of the wall portion. Two slide supports
344
which constitute each set are disposed with the respective guiding slots
344
a
in a corresponding position along a pair of inner peripheral surfaces
332
b
of the fixed base
332
.
The key top
336
is a dish-like member having a generally rectangular profile, and includes two pairs of pivot supports
346
on an inner surface
336
b
of the key top
336
opposite to the operation surface
336
a
(only two pivot supports
346
are shown in the figure) adjacent to each other generally in the center in the longitudinal or forward/backward direction. A pair of pivot supports
346
are located at a front end side of the key top
336
(a right end side in FIG.
21
), and spaced apart from each other, and another pair of pivot supports
346
are located at a rear end side of the key top
346
(a left end side in FIG.
21
), and spaced apart from each other.
Each of the pivot supports
346
is formed as a small plate uprightly projecting from the inner surface
336
b
of the key top
336
, and includes a bearing hole
346
a
penetrating through the thickness of the plate and a slit
346
b
extending generally perpendicularly to the inner surface
336
b
to communicate with the bearing hole
346
a
. The two pivot supports
346
forming each pair are positioned on the inner surface
336
b
of the key top
336
in such a manner that the bearing hole
346
a
of respective pivot supports
346
are aligned with each other in an axial direction thereof.
The pair of link members
338
,
340
are structured as a first link member
338
and a second link member
340
, which are assembled together so as to be provided with a X-shape in a side view. As shown in enlarged view in
FIG. 21
, the first link member
338
includes, in an integral manner, two arms
348
extending in parallel to each other, and a connecting portion
350
connecting the arms
348
to each other. Each of the two arms
348
are provided, on one end thereof, with axles
352
projecting coaxially with each other on opposite sides of the connecting portion
350
, and on the other ends of the arms
348
, with axles
354
projecting coaxially with each other on the same side as the axles
352
. The second link member
340
is integrally comprised of two arms
356
extending in parallel to each other, and a connecting portion
358
connecting the arms
356
to each other. Each of the two arms
356
are provided, on one end thereof, with axles
360
projecting coaxially with each other on opposite side of the connecting portion
358
and, on the other ends of the arms
356
, with axles
362
projecting coaxially with and opposed to each other.
Each of the pair of arms
348
of the first link member
338
is provided, on the opposite side of the axles
354
, with a tooth
364
extending toward the connecting portion
350
, and each of the pair of arms
356
of the second link member
340
is provided, on the opposite side of the axles
362
, with two teeth
366
extending toward the axles
360
. The first link member
338
and the second link member
340
are pivotably interlocked to each other by intermeshings between one tooth
364
and two teeth
366
of the corresponding arms
348
,
356
.
The axles
352
formed on the first ends of the arms
348
of the first link member
338
are slidably fitted or received in the respective bearing slots
344
a
of the slide supports
344
on the front side of the fixed base
332
, and the axles
354
formed on the other ends of the arms
348
of the first link member
338
are pivotably fitted or received in the bearing hole
346
a
of the pivot supports
346
on the rear side of the key top
336
, whereby the first link member
338
is arranged between the fixed base
332
and the key top
336
in such a manner as to be pivotable about the axles
354
. The axles
360
formed on the first ends of the arms
356
of the second link member
340
are slidably fitted or received in the respective bearing slots
344
a
of the slide supports
344
on the rear side of the fixed base
332
, and the axles
362
formed on the other ends of the arms
356
of the second link member
340
are pivotably fitted or received in the respective bearing holes
346
a
of the pivot supports
346
on the front side of the key top
336
, whereby the second link member
340
is arranged between the fixed base
332
and the key top
336
in such a manner as to be pivotable about the axles
362
. The first and second link members
338
,
340
are interlocked to each other between the fixed base
332
and the key top
336
through intermeshings between one tooth
364
and two teeth
366
, so as to be synchronously pivotable, whereby the key top
336
is permitted to be subjected to a parallel displacement in a substantially vertical direction in relation to the major surface
332
a
of the fixed base
332
, while keeping a predetermined posture of the key top
336
wherein the operation surface
336
a
thereof is generally parallel to the major surface
332
a
of the fixed base
332
.
The key switch
330
further includes plate springs
368
and
370
, disposed between the movable plate
334
and the first link member
338
, and between the fixed base
332
and the second link member
340
, respectively, which act as biasing means for elastically urging the key top
336
upwardly away from the fixed base
332
. The plate spring
368
is integrally connected, at one end thereof, to one arm
348
of the first link member
338
to extend along the connecting portion
350
, and is abutted, at the other free end, to a spring support
372
projecting from the movable plate
334
. The plate spring
370
(see
FIG. 22A
) is integrally connected, at one end thereof, to one arm
356
of the second link member
340
to extend along the connecting portion
358
, and is abutted, at the other free end, to a spring support
374
projecting from the fixed base
332
.
The movable plate
334
can move in the forward/backward direction of the key switch
330
(shown by an arrow A in the figure) between the fixed base
332
and the membrane switch
44
. Therefore, the spring support
372
projecting from the movable plate
334
can move in the forward/backward direction integrally with the movable plate
334
in relation to the fixed base
332
. The plate spring
368
connected to the first link member
338
acts selectively, depending upon the displaced position of the movable plate
334
, and hence of the spring support
372
, as a compression spring between the first link member
338
and the movable plate
334
. In the same manner, the plate spring
370
connected to the second link member
340
acts selectively, depending upon the displaced position of the movable plate
334
, and hence of the spring support
372
, as a compression spring between the second link member
340
and the fixed base
332
. With the key switch having such a construction, it is possible, by shifting the movable plate
334
and thereby changing the distance between two spring supports
372
,
374
, to displace the key top
336
between an initial projecting position where key-entry operation is possible and a retracted position where key-entry operation is not possible.
When the key top
336
is in a key-entry operable condition, the initial upper limit position of the key-entry stroke of the key top
336
is defined by the moment when the relative approaching motion of the axles
352
on the slide side of the first link member
338
and the axles
360
on the slide side of the second link member
340
is hindered by the wall portion defining the bearing slot
344
a
of the slide supports
344
of the fixed base
332
.
The key switch
330
further includes an actuating member
376
of a cantilever spring type, which is integrally provided on the movable plate
334
as an actuating member for pushing the contacts
42
of the membrane switch
44
. As described above, when the movable plate
334
is in a position where the key switch
330
is held in the key-entry operable condition, the actuating member
376
is disposed beneath the connecting portion
358
of the second link member
340
, and the free end of the actuating member
376
is located above the contacts
42
of the membrane switch
44
(see FIG.
22
A). When the key top
336
is pushed down in this condition by a key-entry operation, the connecting portion
358
of the second link member
340
pushes the actuating member
376
, whereby the free end of the actuating member
376
pushes the contacts
42
to close (see FIG.
22
C). When the movable plate
334
is shifted so as to make the key-entry operation of the key switch impossible, the actuating member
376
is shifted from the position between the connecting portion
358
of the second link member
340
and the contacts
42
of the membrane switch
44
to the outside. As a result, the actuating member
376
no longer pushes the contacts
42
of the membrane switch
44
even if the key top
336
is moved downward.
While the key switch
330
constructed as described above maintains, in normal operation, the key top in the key-entry operable condition, it may positively displace the key top, when not in use, to a retracted position lower than the initial position so as to make the key-entry operation impossible. Thus, if a keyboard is constructed incorporating a plurality of the key switches
330
as shown in
FIG. 19
, the portability of a keyboard can be significantly improved.
As a characteristic construction of the key switch
330
, the first link member
338
includes, at the respective distal ends of the pair of arms
348
and adjacent to the axles
354
pivotably engaged with the key top
336
, extensions
378
extending in a direction generally orthogonal to the axles
354
. The extensions
378
extend along a pair of pivot supports
346
of the key top
336
in which adjacent axles
354
are supported, and are located, when the key top
336
is in the initial upper limit position of the key-entry stroke, closer to the inner surface
336
b
of the key top
336
than the axles
354
. In the same manner, the second link member
340
includes, at the respective distal ends of the pair of arms
356
and adjacent to the axles
362
pivotably engaged with the key top
336
, extensions
380
extending in a direction generally orthogonal to the axles
362
. The extensions
380
extend along a pair of pivot supports
346
of the key top
336
in which adjacent axles
362
are supported, and are located, when the key top
336
is in the initial upper limit position of the key-entry stroke, closer to the inner surface
336
b
of the key top
336
than the axles
362
.
As shown in
FIG. 22A
, the key switch
330
is constructed such that, when the key top
336
is in the initial upper limit position of the key-entry stroke, a pair of extensions
378
of the first link member
338
and a pair of extensions
380
of the second link member
340
are substantially in contact with or capable of being abutted to the inner surface
336
b
of the key top
336
, at respective areas extending wider than a distance between the axles
354
of the first link member
338
and the axles
362
of the second link member
340
. Therefore, even if a gap is formed between the bearing holes
346
a
(
FIG. 20
) of the pivot supports
346
and the axles
354
,
362
due to the dimensional error in molding of the key top
336
and the link members
338
,
340
, the tilting angle produced in the key top
336
by a key-entry operation can be reduced by the interengagement of the extensions
378
,
380
of the link members
338
,
340
with the inner surface
336
b
of the key top
336
.
In order for the extensions
378
,
380
of the link members
338
,
340
to be effective in reducing such a fluctuation of the key top, it is desirable to design various components such that when the key top
336
reaches the initial upper limit position of the key-entry stroke under the biasing of a pair of plate springs
368
,
370
through the link members
338
,
340
, the extensions
378
,
380
just come into contact with the inner surface
336
b
of the key top
336
. In this case, it is most advantageous that, by the interengagement of the extensions
378
,
380
with the inner surface
336
b
of the key top
336
, the key top
336
is raised within the range of the gap between the pivot supports
346
and the axles
354
,
362
, and the axles
354
,
362
are abutted to the lower edge of the bearing holes
346
a
(
FIG. 20
) of the pivot supports
346
. In this state, the key top
336
is supported at the upper limit position of the key-entry stroke by the axles
354
,
362
and the extensions
378
,
380
of a pair of link members
338
,
340
, that is, at eight points in total, so that the fluctuation of the key top
336
can be reduced as far as possible.
Even if the dimensional relationship of the various components is such that when the key top
336
reaches the initial upper limit position of the key-entry stroke under the biasing of a pair of plate springs
368
,
370
, a gap is formed between the extensions
378
,
380
and the inner surface
336
b
of the key top
336
, the extensions
378
,
380
of the link members
338
,
340
can reduce the fluctuation of the key top
336
, provided that the gap formed is smaller than the gap between the pivot supports
346
and the axles
354
,
362
. In the case where the surface of the extensions
378
,
380
that come into contact with the inner surface
336
b
of the key top
336
are formed flat as in the embodiment shown in the drawings, it is still more advantageous since the key top
336
is supported by a surface contact.
When the key top
336
is not in the upper limit position of the key-entry stroke, as shown in
FIGS. 22B and 22C
, it is desirable that the extensions
378
,
380
of the link members
338
,
340
do not come into contact with the inner surface
336
b
of the key top
336
in any position of the key-entry stroke, since smooth pivot motion of the link members
338
,
340
and smooth vertical motion of the key top
336
can be thereby achieved. With this construction, if only the unnecessary tilting of the key top
336
at the initial stage of the key-entry operation is avoided, unnecessary tilting of the key top
336
can be substantially eliminated during the subsequent vertical motion of the key top
336
, through the cooperation of the pushing-down force loaded to the key top
336
by an operator and the biasing force exerted to the link members
338
,
340
by the plate springs
368
,
370
, so that the contacts
42
of the membrane switch may be correctly closed.
According to the key switch
330
having the above-described construction, when the key top
336
is in the initial upper limit position of the key-entry stroke, the pair of link members
338
,
340
can support the key top
336
with the extensions
378
,
380
extending into a wider span than the distance between the axles
354
,
362
, so that the fluctuation of the key top
336
in relation to the link members
338
,
340
in the initial stage of the key-entry operation can be reduced as much as possible. In addition, since some dimensional tolerance is accepted for various components, the key-entry operability of the key switch
330
can be improved without requiring high dimensional precision in shaping the key top
336
and the link members
338
,
340
.
FIG. 23
shows a pair of link members
338
,
340
respectively including modified extensions
382
,
384
. The link members
338
,
340
have substantially the same construction as the link members
338
,
340
in the above embodiment except for the construction of the extensions
382
,
384
. Therefore, corresponding components are denoted by same reference numerals, and detailed descriptions thereof are not repeated.
The first link member
338
includes, at the respective distal ends of the pair of arms
348
and adjacent to the axles
354
pivotably engaged with the key top
336
, extensions
382
made of an elastic material and extending in a direction generally orthogonal to the axles
354
. The extensions
382
are constructed as parts of a thin plate member
386
, generally U-shaped in plan view, fixed to the first link member
338
. The thin plate member
386
includes, in an integral manner, a pair of arm portions
386
a
extending along the surfaces of a pair of arms
348
of the first link member
338
and a connecting portion
386
b
extending along the surface of the connecting portion
350
of the first link member
338
. The thin plate member
386
is made of, for example, a metallic material having spring properties, and the distal end region of each arm portion
386
a
projects from the arm
348
to constitute the extension
382
. These extensions
382
constructed from the thin plate member
386
extend along a pair of pivot supports
346
of the key top
336
in which respective adjacent axles
354
are supported, and are located closer to the inner surface
336
b
of the key top
336
than the axles
354
, when the key top
336
is in the initial upper limit position of the key-entry stroke.
In the same manner, the second link member
340
includes, at the respective distal ends of the pair of arms
356
and adjacent to the axles
362
pivotably engaged with the key top
336
, extensions
384
made of an elastic material extending in a direction generally orthogonal to the axles
362
. The extensions
384
are constructed as parts of a thin plate member
388
, generally U-shaped in plan view, fixed to the second link member
340
. The thin plate member
388
includes, in an integral manner, a pair of arm portions
388
a
extending along the surfaces of a pair of arms
356
of the second link member
340
, and a connecting portion
388
b
extending along the surface of the connecting portion
358
of the second link member
340
. The thin plate member
388
is made of, for example, a metallic material having spring properties, and the distal end region of each arm portion
388
a
projects from the arm
356
to constitute the extension
384
. These extensions
384
constructed from the thin plate member
388
extend along a pair of pivot supports
346
of the key top
336
in which respective adjacent axles
362
are supported, and are located closer to the inner surface
336
b
of the key top
336
than the axles
362
, when the key top
336
is in the initial upper limit position of the key-entry stroke.
As shown in
FIG. 24
, the key switch according to the modification is constructed such that, when the key top
336
is in the initial upper limit position of the key-entry stroke, a pair of extensions
382
of the first link member
338
and a pair of extensions
384
of the second link member
340
are substantially in contact with or capable of being abutted to the inner surface
336
b
of the key top
336
, at respective areas extending wider than a distance between the axles
354
of the first link member
338
and the axles
362
of the second link member
340
. Therefore, even if a gap is formed between the bearing holes
346
a
(
FIG. 20
) of the pivot supports
346
and the axles
354
,
362
due to the dimensional error in molding of the key top
336
and the link members
338
,
340
, the tilting angle produced in the key top
336
by a key-entry operation can be reduced by the interengagement between the extensions
382
,
384
of the link members
338
,
340
and the inner surface
336
b
of the key top
336
.
Thus, in the same manner as the extensions
378
,
380
according to the above described embodiment, the extensions
382
,
384
of the link members
338
,
340
can reduce the fluctuation of the key top
336
in relation to the link members
338
,
340
as far as possible. Particularly, according to this modification, since the extensions
382
,
384
are constructed from an elastic material, it is possible to design the thin plate members
386
,
388
such that whenever the key top
336
reaches the initial upper limit position of the key-entry stroke under the biasing of the plate springs
368
,
370
through the link members
338
,
340
, the extensions
382
,
384
come into contact with the inner surface
336
b
of the key top
336
. Thus, even if the extensions
382
,
384
come into contact with the key top
336
b
before the key top
336
reaches the upper limit position, it is possible to reliably position the key top
336
in the upper limit position and to secure the normal key-entry stroke provided that the elastic biasing force of the extensions
382
,
384
is set smaller than the elastic biasing force of a pair of link members
368
,
370
. Moreover, the key top
336
is supported at the upper limit position of the key-entry stroke by the axles
354
,
362
and the extensions
382
,
384
of a pair of link members
338
,
340
, that is, at eight points in total, so that the fluctuation of the key top
336
can be reduced as much as possible.
The thin plate members
386
,
388
including the extensions
382
,
384
may be integrally formed together with the plate springs
368
,
370
as the biasing means, to thereby reduce the number of parts. Instead of being fixed to the surface of the link members
338
,
340
, the thin plate members
386
,
388
may be embedded in the link members
338
,
340
, for example, through an insert molding process. In this case, manufacturing process of the link members
338
,
340
having the extensions
382
,
384
is simplified.
The above-described construction to reduce fluctuation of the key top by the extensions provided on each of the pair of link members can be applied to a key switch comprising a pair of link members having the same interlocked structure as, for example, the first and second link members
16
,
18
in the embodiment shown in
FIG. 1
, or the first and second link members
76
,
78
in the embodiment shown in FIG.
5
. For example, a key switch
390
according to the tenth embodiment of the present invention shown in
FIG. 25
has the construction in which an extension
392
extending generally orthogonal to the axles
38
is provided at the distal end of each arm
32
of the first link member
16
shown in
FIG. 1
, adjacent to the axles
38
pivotably engaged with the key top
14
, and an extension
394
extending generally orthogonal to the axles
38
is provided at the distal end of each arm
32
of the second link member
18
shown in
FIG. 1
, adjacent to the axles
38
slidably engaged with the key top
14
. When the key top
14
is in the initial upper limit position of the key-entry stroke, a pair of extensions
392
of the first link member
16
and a pair of extensions
394
of the second link member
18
are substantially in contact with or capable of being abutted to the inner surface
14
b
of the key top
14
, at respective areas extending wider than a distance between the axles
38
of the first link member
16
and the axles
38
of the second link member
18
. It will be understood that the same operative effect can be achieved with this construction as with the key switch
330
according to the embodiment shown in FIG.
20
.
A key switch
400
according to the eleventh embodiment of the present invention shown in
FIG. 26
has the construction in which an extension
402
extending generally orthogonal to the axle
92
is provided at the distal end of each arm
86
of the first link member
76
shown in
FIG. 5
, adjacent to the axle
92
pivotably engaged with the key top
74
, and an extension
404
extending generally orthogonal to the axle
92
is provided at the distal end of each arm
86
of the second link member
78
, adjacent to the axle
92
pivotably engaged with the key top
74
. When the key top
74
is in the initial upper limit position of the key-entry stroke, a pair of extensions
402
of the first link member
76
and a pair of extensions
404
of the second link member
78
are substantially in contact with or capable of being abutted to the inner surface
14
b
of the key top
14
, at respective areas extending wider than a distance between the axles
92
of the first link member
76
and the axles
92
of the second link member
78
. It will be understood that the same operative effect can be achieved with this construction as with the key switch
330
according to the embodiment shown in FIG.
20
.
As is apparent from the above description, the present invention makes it possible to eliminate the dome-shaped elastic actuating member without impairing the characteristic non-linear key-entry operational feelings of a key switch, and to further reduce the entire height of a key switch upon both the non-operated and operated or pushed-down conditions thereof with simple and inexpensive construction and, also, to avoid an unnecessary increase of the biasing force for elastically urging or biasing the key top to the initial position when the size of the key switch is reduced. Moreover, according to the present invention, fluctuation of the key top relative to the link members can be reduced as much as possible without requiring high dimensional precision for the key top and link members of a key switch. Further, according to the present invention, by incorporating a plurality of such key switches, the thickness of a keyboard can be further reduced, and improvements in the portability and in the key-entry operability can be achieved.
While the invention has been particularly shown and described with reference to preferred embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the following claims.
Claims
- 1. A key switch comprising:a base; a key top arranged above said base; first and a second link members interlocked to each other and operatively engaged with said base and said key top to support said key top above said base and direct said key top in a vertical direction, said first and second link members including a sliding portion slidably and shiftably engaged with either one of said base and said key top; at least one plate spring disposed between at least said first link member and either one of said base and said key top with which said sliding portion is engaged, to exert biasing force, relative to a shifting amount of said sliding portion, onto said at least said first link member in a direction different from said vertical direction, said at least one plate spring including, in an integral manner, a first spring portion extending along a fixed-end side in a direction substantially parallel to a shifting direction of said sliding portion of said first link member and a second spring portion extending along a free-end side in a direction intersecting said first spring portion; and a switching mechanism for selectively opening and closing an electric circuit in connection with a vertical movement of said key top.
- 2. The key switch of claim 1, wherein said at least one plate spring is fixed at a proximal end of said first spring portion to at least said first link member and is abutted at a part of said second spring portion onto said base.
- 3. The key switch of claim 1, wherein said at least one plate spring is fixed at a proximal end of said first spring portion to said base and is abutted at a part of said second spring portion onto at least said first link member.
- 4. The key switch of claim 1, wherein said base includes a fixed base element engaged with said first and second link members and a movable base element disposed under said fixed base element in such a manner as to be movable with relation to said fixed base element.
- 5. The key switch of claim 4, wherein said at least one plate spring is fixed at a proximal end of said first spring portion to at least said first link member and is abutted at a part of said second spring portion onto said movable base element.
- 6. The key switch of claim 4, wherein said at least one plate spring is fixed at a proximal end of said first spring portion to said movable base element and is abutted at a part of said second spring portion onto at least said first link member.
- 7. The key switch of claim 1, wherein said first and second link members are arranged to mutually intersect and are pivotably connected relative to each other at an intersection thereof, wherein said first link member is engaged slidably at a first end region thereof with said base and rotatably at a second end region thereof with said key top, said sliding portion being provided on said first end region of said first link member, and wherein said second link member is engaged rotatably at a first end region thereof with said base and slidably at a second end region thereof with said key top, said sliding portion being provided on said second end region of said second link member.
- 8. The key switch of claim 1, wherein said first and second link members are arranged to mutually intersect and are pivotably and slidably connected relative to each other at an intersection thereof, and wherein said first and second link members are engaged slidably at a first end region thereof with said base and rotatably at a second end region thereof with said key top, said sliding portion being provided on said first end region of each of said first and second link members.
- 9. The key switch of claim 1, wherein said first and second link members are meshed with each other at a toothed end of said first and second link members, and wherein said first and second link members are engaged slidably at a first end region thereof with said base and rotatably at a second end region thereof with said key top, said sliding portion being provided on said first end region of the first and second link members, said toothed end being provided adjacent to said second end region of the first and second link members.
- 10. A keyboard comprising a plurality of key switches, each of said key switches being one defined in claim 1.
- 11. A key switch comprising:a base; a key top arranged above said base; first and second link members interlocked to each other and operatively engaged with said base and said key top to support said key top above said base and direct said key top in a vertical direction, each of said first and second link members including a first axle engaged with said key top and an extension provided adjacent to each said first axle; and a switching mechanism for selectively opening and closing an electric circuit in connection with a vertical movement of said key top; wherein said first and second link members are arranged in such a manner that, when said key top is in an upper limit position of a key-entry stroke, the extensions provided on said first and second link members are substantially in contact with said key top at respective areas extending wider than a distance between said first axles of said first and second link members.
- 12. The key switch of claim 11, wherein at least one of said extensions includes an elastic member.
- 13. The key switch of claim 11, wherein said first and second link members are arranged to mutually intersect and are meshed with each other at an intersection thereof, and wherein said first and second link members are engaged slidably at a first end region thereof with said base and rotatably at a second end region thereof with said key top, a second axle being provided on said first end region of each of said first and second link members, said first axles and said extensions being provided on said second end region of said first and second link members.
- 14. A keyboard comprising a plurality of key switches, each of said key switches being one defined in claim 11.
- 15. A key switch, comprising:a base; a key top above the base; a first link member including a sliding portion engaged with one of the base and the key top; a second link member having a sliding portion engaged with one of the base and the key top, wherein said first and second link members are interlocked and operatively engaged with the base and the key top to support and direct the key top relative to the base in a first direction; a plate spring, disposed between the first link member and either one of the base and the key top with which the sliding portion is engaged, that exerts a biasing force onto the first link member in a second direction different from the first direction; and a switch that opens and closes an electric circuit in connection with movement of the key top in the first direction.
- 16. The key switch of claim 15, wherein the plate spring is fixed at a proximal end thereof to at least the first link member and another end abuts the base.
- 17. The key switch of claim 15, wherein the plate spring is fixed at a proximal end thereof to the base and another end abuts the first link member.
- 18. The key switch of claim 15, wherein the base includes a fixed base element engaged with the first and second link members and a movable base element disposed under the fixed base element in such a manner as to be movable with relation to the fixed base element.
- 19. The key switch of claim 15,wherein the first and second link members are arranged to mutually intersect and are pivotably connected relative to each other at an intersection thereof, wherein the first link member is engaged slidably at a first end region thereof with the base and rotatably at a second end region thereof with the key top, the sliding portion being provided on the first end region of the first link member, and wherein the second link member is engaged rotatably at a first end region thereof with the base and slidably at a second end region thereof with the key top, the sliding portion being provided on the second end region of the second link member.
- 20. A keyboard comprising a plurality of key switches, each of said key switches being one defined in claim 15.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-347887 |
Dec 1999 |
JP |
|
US Referenced Citations (8)
Foreign Referenced Citations (4)
Number |
Date |
Country |
6-17057 |
Mar 1994 |
JP |
8-279316 |
Oct 1996 |
JP |
9-63403 |
Mar 1997 |
JP |
10-334760 |
Dec 1998 |
JP |