This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2017-052433, filed Mar. 17, 2017, the entire contents of which are incorporated herein by reference,
The present invention relates to a keyboard device for use in a keyboard instrument such as a piano, and a keyboard instrument including the keyboard device.
For example, a keyboard device such as a piano is known which includes keys that are supported on a base plat in a manner to be rotatable in a vertical direction by balance pins serving as key support shafts, wippens that are rotated by key depression operations performed on the keys, jacks that are driven in response to the rotating motions of the wippens, and hammer members that are driven by the jacks and strike strings, and has a structure where the wippens, the jacks, and the hammer members are provided corresponding to the plurality of keys, as described in Japanese Patent Application Laid-Open (Kokai) Publication No. 2002-258835.
This type of keyboard device is structured such that each hammer member, which is rotated by a jack driven in response to the rotating motion of a wippen by a key depression operation on a key, includes a hammer arm and a hammer head, its hammer rotation center at one end of the hammer arm is arranged closer to a rear portion of the key than an area above a balance pin which supports the key, and the hammer head at the other end of the hammer arm is arranged above a substantially rear end of the key.
In this keyboard device, if the length of the hammer member in the front and rear direction is formed large without the position of the hammer rotation center on the hammer arm being changed, the hammer head projects backward from the rear end of the key, and the length of the entire keyboard device in the front and rear direction of the key becomes large. However, there is a need to compactify the entire keyboard device.
An object of the present invention is to provide a keyboard device whose entire size is compact even when the lengths of its hammer members in a front and rear direction are formed larger, and a keyboard instrument including this keyboard device.
In accordance with one aspect of the present invention, there is provided a keyboard device comprising: a plurality of keys; a transmission member which is rotated in response to a key depression operation performed on a key among the plurality of keys; and a hammer member which is rotated in response to rotation of the transmission member and applies an action load to the key, wherein the hammer member includes a hammer arm and a hammer head provided on a front side of the hammer arm, and wherein the hammer arm is rotated around a hammer rotation center located on a rear side of the hammer arm in response to the key depression operation performed on the key.
The above and further objects and novel features of the present invention will more fully appear from the following detailed description when the same is read in conjunction with the accompanying drawings. It is to be expressly understood, however, that the drawings are for the purpose of illustration only and are not intended as a definition of the limits of the invention.
The present invention can be more clearly understood by the detailed description below being considered together with the following drawings.
An embodiment in which the present invention has been applied in an electronic keyboard instrument will hereinafter be described with reference to
This electronic keyboard instrument includes a keyboard device 1, as shown in
The plurality of keys 2 includes white keys 2a and black keys 2b, as shown in
That is, the white keys 2a and the black keys 2b have different lengths in the front and rear direction, and the lengths of the white keys 2a are larger than the lengths of the black keys 2b, as shown in
Accordingly, on the base plate 5, cushion members 6a for the white keys 2a and cushion members 6b for the black keys 2b with which the under surfaces of front end portions (right end portions in
As a result, for each of the plurality of keys 2, a key stroke is set by a cushion member 6a or 6b on the front side thereof and a cushion member 7 on the rear side thereof, as shown in
The action mechanisms 3 include a plurality of transmission members 10 each of which is rotated in the vertical direction in response to a key depression operation on the corresponding one of the plurality of keys 2, and a plurality of hammer members 11 each of which is rotated in the vertical direction in response to the rotating motion of the corresponding one of the plurality of transmission members 10 and applies an action load to the corresponding one of the plurality of keys 2, as shown in
Also, the action mechanisms 3 include a plurality of transmission holding members 12 each of which rotatably holds the corresponding one of the plurality of transmission members 10 and a plurality of hammer holding members 13 each of which rotatably holds the corresponding one of the plurality of hammer members 11, as shown in
The transmission support rail 14 and the hammer support rail 15 are supported by the plurality of rail support members 16 and arranged above the plurality of keys 2, as shown in
In this embodiment, the plurality of keys 2 includes a total of 38 keys 2, as shown in
Each of the plurality of rail support members 16 is constituted by hard synthetic resin such as ABS (Acrylonitrile Butadiene Styrene) resin, and has a mounting section 16a mounted on the base plate 5 and a bridge section 16b integrally formed on the mounting section 16a, as shown in
In this embodiment, on lower front portions of the bridge sections 16b, that is, on upper front portions (upper right portions in
Moreover, stopper rail support sections 16e, which hold an upper-limit stopper rail 34 described later, are provided on upper front portions (upper right portions in
The transmission support rail 14 is formed by both side portions of a band plate being folded downward along its longitudinal direction, and is provided over the entire length of the plurality of keys in the array direction 2, as shown in
As a result, the transmission support rail 14 is arranged above the area behind the balance pins 4a and 4b which support the keys 2 as shown in
On this transmission support rail 14, the plurality of transmission holding members 12 and a plurality of stopper support sections 17 are mounted along the array direction of the keys 2, as shown in
Each transmission holding member 12 is constituted by hard synthetic resin such as ABS resin, and includes a body plate 12a and a plurality of shaft support sections 18, as shown in
That is, each shaft support section 18 has a pair of guide walls 18a and a transmission holding shaft 18b provided between the pair of guide walls 18a, as shown in
The pair of guide walls 18a serves as a guide section which rotatably guides a transmission fitting section 21 of the corresponding transmission member 10 with the transmission fitting section 21 of the transmission member 10 being slidably interposed therebetween, as shown in
Also, each transmission holding member 12 includes a regulating section 19 which regulates the rolling of the corresponding transmission member 10 when the keyboard device 1 is packaged and transported, as shown in
Each transmission member 10 is constituted by hard synthetic resin such as ABS resin, and includes the transmission body section 20 which is rotated in the vertical direction in response to a key depression operation on the corresponding key 2 so as to rotate the corresponding hammer member 11 in the vertical direction, and the transmission fitting section 21 serving as a rotation holding section provided integrally with the transmission body section 20 and rotatably mounted on the transmission holding shaft 18b of the corresponding transmission holding member 12, as shown in.
The transmission body section 20 is formed in a substantially waffle shape, as shown in
Also, each transmission member 10 is structured such that its rigidity is ensured by the plurality of rib sections 20b even though the vertical plate section 20a of the transmission body section 20 is thin, and that the occurrence of a shrink in the vertical plate section 20a when it is formed of synthetic resin is prevented by the plurality of rib sections 20b, as shown in
The transmission fitting section 21 is formed in a C shape as a whole, and is provided projecting forward on a front end portion (a right end portion in
Also, this transmission fitting section 21 has a fitting hole 21a which is provided in its center and into which the transmission holding shaft 18b of the transmission holding member 12 is to be fitted, as shown in
As a result, the transmission fitting section 21 is rotatably mounted on the transmission holding shaft 18b when the transmission holding shaft 18b is inserted into the fitting hole 21a via the insertion port 21b, as shown in
Also, a lower portion of the transmission body section 20 of the transmission member 10 projects toward the upper surface of the key 2, as shown in
As a result, when the key 2 is depressed, the transmission member 10 is rotated around the transmission holding shaft 18b in the clockwise direction by the transmission felt 22 being pressed upward by the capstan 23 on the key 2, as shown in
On the upper rear end of the transmission body section 20, a support section 20c is provided projecting upward, as shown in
On the other hand, as with the transmission support rail 14, the hammer support rail 15 has a shape formed by both side portions of a band plate being folded downward along its longitudinal direction, and is provided over the entire length of the plurality of keys 2 in the array direction, as shown in
On this hammer support rail 15, the plurality of hammer holding members 13 are mounted along the array direction of the keys 2, as shown in
Each of the shaft support sections 25 prevents the rolling of the corresponding hammer member 11 by the hammer member 11 being rotatably mounted thereon, as shown in
These guide wails 25a are provided corresponding to the plurality of hammer members 11, on rear end portions (right end portions in
As with each transmission holding shaft 18b, each hammer holding shaft 25b has a substantially round-bar shape, and has a non-circular shape in cross section because both sides of its outer peripheral surface are cut out, as shown in
Each hammer member 11 is constituted by hard synthetic resin such as ABS resin, and includes a hammer head 26 and a hammer arm 27 which are integrally formed, as shown in
The hammer arm 27 has a lateral plate section 27a whose length in the front and rear direction is larger than the length of the transmission member 10 in the front and rear direction and rib sections 27b provided on an outer peripheral portion and both side surfaces of the lateral plate section 27a, as shown in
This hammer fitting section 28 is formed in an inverted C shape as a whole, and projects backward on the rear end portion of the hammer arm 27, as shown in
Also, the harmer fitting section 28 has a fitting hole 28a which is provided in its center and into which the hammer holding shaft 25b of the hammer holding member 13 is fitted as shown in
This hammer fitting section 28 is rotatably mounted on the hammer holding shaft 25b by the hammer holding shaft 25b being inserted into the fitting hole 28a via the insertion port 28b, as shown in
Also, on the lower rear end of the hammer arm 27, a mounting section 27c is provided projecting downward, as shown in
Also, the hammer arm 27 is regulated at a lower-limit position serving as its initial position by its lower front end (lower right end in
This lower-limit stopper 30 is mounted on a lower-limit stopper rail 31 supported by the plurality of stopper support sections 17 provided on the transmission support rail 14, as shown in
Also, an upper-limit position of the hammer arm 27 is regulated by a stopper contact section 32 on the upper front end of the hammer arm 27 coming in contact with an upper-limit stopper 33 from below when the key 2 is depressed, as shown in
In this embodiment, the upper-limit stopper rail 34 is formed by a metal band plate being folded in a substantially Z shape in cross section, and is arranged over the entire length of the plurality of keys 2 in the array direction, as shown in
On the other hand, on the upper rear end of the hammer arm 27, a switch pressing section 35 is provided, as shown in
That is, the pair of substrate support rails 37 is mounted with their respective horizontal portions being away from each other by a predetermined distance on the substrate support section 16f of each of the plurality of support members 16, as shown in
On the under surface of each switch substrate 36, rubber switches 38 are provided, as shown in
As a result of this structure, each rubber switch 38 outputs, when the corresponding hammer member 11 is rotated around the hammer holding shaft 25b of the hammer holding member 13 in the counterclockwise direction and the rubber switch 38 is pressed from below by the switch pressing section 35 of the hammer arm 27, a switch signal corresponding to the strength of the key depression on the key 2 by the corresponding inverted-dome-shaped bulging section 38a being elastically deformed and the plurality of movable contacts therein sequentially coming in contact with the corresponding fixed contacts at time intervals, as shown in
The interlock section 24 has the interlock projecting section 24a which is provided on the support section 20c on the transmission member 10 and the interlock hole 24b which is provided in the mounting section 27c of the hammer member 11 and into which the interlock projecting section 24a is inserted, as shown in
As a result of this structure, by the interlock projecting section 24a and the interlock hole 24b, the interlock section 24 transmits the rotating motion of the transmission member 10 corresponding to the depressed key 2 to the hammer member 11, and rotates the hammer member 11 in conjunction with the key depression operation of the key 2, as shown in
Next, the operation of the above-described keyboard device 1 in the electronic keyboard instrument is described.
When the keyboard device 1 enters an initial state where no key depression operation is performed on the keys 2, each transmission member 10 rotates by its self weight around the transmission holding shaft 18b of the transmission holding section 12 in the counterclockwise direction in
Here, the weight of the transmission member 10, that is, the weight set by the shape and thickness of the vertical plate section 20a of the transmission body section 20 and the formation density of the plurality of rib sections 20b is applied to the capstan 23 on the key 2 from above. As a result, the key 2 is depressed by the transmission member 10 to rotate around the balance pins 4a and 4b in the counterclockwise direction in
Also, here, each hammer member 11 rotates by its self weight around the hammer holding shaft 25b of the hammer holding member 13 in the clockwise direction in
Next, a case where a key 2 is depressed in the above-described state so as to perform a musical performance is described.
In this case, when a key 2 is depressed, this key 2 is rotated around the balance pins 4a and 4b in the clockwise direction in
As a result, the transmission member 10 is rotated against its self weight around the transmission holding shaft 18b of the transmission holding member 12 in the clockwise direction in
As a result, the hammer member 11 is rotated around the hammer holding shaft 25b of the hammer holding member 13 in the counterclockwise direction in
The hammer fitting section 28 on the hammer arm 27 has been rotatably mounted on the hammer holding shaft 25b in this state. Accordingly, when the hammer member 11 is rotated around the hammer holding shaft 25b in the counterclockwise direction in
When the hammer member 11 is rotated as described above around the hammer holding shaft 25b in the counterclockwise direction, the switch pressing section 35 on the hammer arm 27 presses the inverted-dome-shaped bulging section 38a of the rubber switch 3 provided on the switch substrate 36 from below, as shown in
Here, a switch signal corresponding to the depressed key 2 is supplied to the sound source section 36a, and musical sound data is generated in the sound source section 36a. Then, based on the generated musical sound data, a musical sound is emitted from a loudspeaker (not shown) serving as a sound emitting section. When the hammer member 11 is further rotated around the hammer holding shaft 25b in the counterclockwise direction, the stopper contact section 32 on the hammer arm 27 comes in contact with the upper-limit stopper 33 from below to regulate and stop the rotation of the hammer member 11 in the counterclockwise direction, as shown in
Then, a key release motion (returning motion) for returning the key 2 to its initial position is started. Here, the hammer member 11 is rotated by its self weight in the clockwise direction to return to its initial position and the transmission member 10 is rotated by its self weight and the weight of the hammer member 11 in the counterclockwise direction to return to its initial position, with the interlock section 24 connecting the hammer member 11 and the transmission member 10 by the interlock projecting section 24a being inserted into the interlock hole 24b. As a result, the transmission member 10 presses the capstan 23 on the key 2 downward and the key 2 returns to the initial position, as shown in
As described above, the keyboard device 1 in this electronic keyboard instrument includes the transmission members 10 each of which is rotated in the vertical direction in response to a key depression operation performed on a key 2, and the hammer members 11 each of which is rotated in response to the rotation of a transmission member 10 so as to apply an action load to a key 2, in which each hammer member 11 includes the hammer arm 27 and the hammer head 26, and the hammer fitting section 28 serving as a hammer rotation center provided on the rear end of the hammer arm 27 is arranged behind the hammer head 26. As a result of this structure, compactification of the entire keyboard device 1 can be achieved even though the lengths of the hammer members 11 in the front and rear direction of the keys 2 are long.
That is, in this keyboard device 1, by the hammer fitting section 28 that is a hammer rotation center provided on the rear end of the hammer arm 27 being arranged above the rear portion of the key 2, the hammer head 26 on the front end of the hammer arm 27 can be arranged toward the front of the key 2 even though the length of the hammer arm 27 in the front and rear direction is long. Accordingly, the hammer member 11 can be favorably arranged above the key 2 without projecting toward the rear portion of the key 2. As a result of this structure, compactification of the entire keyboard device 1 can be achieved even though the length of the hammer member 11 in the front and rear direction is long.
Also, in this keyboard device 1, each transmission member 10 includes the transmission body section 20 and the transmission fitting section 21 serving as a rotation holding section, and the transmission fitting section 21 serving as a transmission rotation center on the front end of the transmission body section 20 is arranged on the front side of the transmission body section 20, whereby the transmission member 10 can be compactly arranged below the hammer member 11.
In this embodiment, the hammer fitting section 28 of the hammer arm 27 serving as a hammer rotation center is arranged above the rear portion of the key 2. As a result, the hammer head 26 can be arranged toward the front of the key 2 and the hammer filling section 28 serving as a hammer rotation center does not project backward as compared to the rear end of the key 2. Therefore, the hammer member 11 can be reliably and favorably arranged above the key 2 even though the length of the hammer member 11 in the front and rear direction is long.
Also, the transmission fitting section 21 of the transmission member 10 serving as the transmission rotation center of the rotation holding section is arranged substantially above the balance pin 4a or 4b serving as a key support shaft that rotatably supports the key 2, and a rear portion of the transmission body section 20 is arranged close to the hammer fitting section 28 on the hammer arm 27. As a result, the transmission member 10 can be efficiently and compactly arranged in an area corresponding to an area between the balance pin 4a or 4b supporting the key 2 and the rear end of the key 2.
Also, the hammer support rail 15 which holds the hammer members 11 is arranged such that its rear end is positioned above the rear ends of the keys 2, so that the hammer support rail 15 can be favorably arranged not to project backward as compared to the rear ends of the keys 2. As a result, the hammer members 11, which are held by the hammer support rail 15, can be arranged such that their rear ends do not project backward as compared to the rear ends of the keys 2.
That is, the hammer support rail 15 is arranged behind and above the transmission members 10, the hammer holding members 13 are arranged on the top of the hammer support rail 15, and each hammer fitting section 28 serving as the rotation holding section of a hammer member 11 is rotatably mounted on the corresponding hammer holding member 13. As a result, upper rear portions of the transmission members 10 can be provided corresponding to bottom rear portions of the hammer arms 27 positioned ahead of the hammer fitting sections 28.
Accordingly, in this keyboard device 1, when the transmission members 10 are rotated in response to key depression operations on the keys 2, the hammer members 11 are rotated by upper rear portions of the transmission members 10 pressing up the rear sides of the hammer arms 27 positioned ahead of the hammer fitting sections 28, whereby the moment of inertia of each hammer member 11 can be increased. As a result, an action load can be favorably applied to each key 2.
In this embodiment, a length of the hammer arm 27 of each hammer member 11 from the hammer fitting section 28 serving as the hammer rotation center of the hammer member 11 to the hammer head 26 is larger than the length of the transmission body section 20 of each transmission member 10 in the front and rear direction. Thus, the length of the hammer arm 27 can be made sufficiently larger from an area corresponding to the rear end of the key 2 toward the front side of the key 2. In addition, even if the length of the hammer arm 27 in the front and rear direction is increased, the entire keyboard device 1 does not become large, and the compactification of the entire keyboard device 1 can be achieved.
Also, the hammer fitting section 28 serving as the hammer rotation center of the hammer member 11 is arranged closer to the rear portion of the key 2 than the capstan 23 serving as a contact section that comes in contact with the key 2, and the interlock section 24 which causes the transmission member 10 and the hammer member 11 to be interlocked with each other is arranged between the hammer fitting section 28 of the hammer member 11 and the capstan 23 on the key 2 in the front and rear direction of the key 2. As a result, the hammer member 11 can be favorably rotated by the rotating motion of the transmission member 10.
That is, in this keyboard device 1, when the transmission member 10 is rotated in response to a key depression operation, the interlock section 24 presses up the vicinity of the hammer fitting section 28 serving as the hammer rotation center of the hammer arm 27. Accordingly, the moment of inertia of the hammer member 11 can be increased. As a result, an action load can be favorably applied to the key 2. Thus, a key-touch feel close to that of an acoustic piano can be acquired.
Furthermore, in this keyboard device 1, the transmission support rail 14, which holds the transmission members 10, is supported on the balance pins 4b serving as key support shafts that support keys 2 on the base plate 5. Accordingly, the transmission support rail 14 can be reliably and firmly supported above the keys 2. As a result, the transmission support rail 14 can be prevented from bending and vibrating when the transmission members 10 are rotated in response to key depression operations so as to rotate the hammer members 11, whereby the transmission members 10 and the hammer members 11 can be stably rotated.
While the present invention has been described with reference to the preferred embodiments, it is intended that the invention be not limited by any of the details of the description therein but includes all the embodiments which fall within the scope of the appended claims.
Number | Date | Country | Kind |
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2017-052433 | Mar 2017 | JP | national |