The present disclosure generally relates to removable mullions, and more particular but not exclusively relates to such mullions for two-door doorways.
Mullions are vertical components that are frequently used in double door openings to separate the larger opening into two separate active openings. In certain circumstances, it is desired that the mullion be removable to enable the doorway to be used as a single larger opening, for example to accommodate the movement of large equipment through the doorway. Certain existing removable mullions are secured to the door using fasteners and/or a lock cylinder assembly, each of which may have limitations and/or drawbacks. For example, fasteners tend to become loose over time, do not prevent unauthorized persons from removing the mullion, and typically are more time-consuming to install and remove than keyed mullions. Certain mullions using lock cylinder assemblies can also be time-consuming to install and remove, and are typically more susceptible to vandal attacks that may damage the lock cylinder. For these reasons among others, there remains a need remains for further improvements in this technological field.
An exemplary fitting for a mullion includes a first bracket, a second bracket nested with the first bracket, and a lock cylinder assembly selectively coupling the first bracket and the second bracket. The nested brackets include a set of interleaved walls, and openings in the walls cooperate to define a pocket in which the lock cylinder assembly is seated. The lock cylinder assembly includes an armature having a first position and second position. When in the first position, the armature prevents removal of the lock cylinder assembly from the pocket such that the lock cylinder assembly prevents separation of the brackets. With the armature in the second position, the lock cylinder assembly can be removed from the pocket, after which the brackets can be separated from one another. Further embodiments, forms, features, and aspects of the present application shall become apparent from the description and figures provided herewith.
Although the concepts of the present disclosure are susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described herein in detail. It should be understood, however, that there is no intent to limit the concepts of the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives consistent with the present disclosure and the appended claims.
References in the specification to “one embodiment,” “an embodiment,” “an illustrative embodiment,” etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may or may not necessarily include that particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. It should further be appreciated that although reference to a “preferred” component or feature may indicate the desirability of a particular component or feature with respect to an embodiment, the disclosure is not so limiting with respect to other embodiments, which may omit such a component or feature. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to implement such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
Additionally, it should be appreciated that items included in a list in the form of “at least one of A, B, and C” can mean (A); (B); (C); (A and B); (B and C); (A and C); or (A, B, and C). Similarly, items listed in the form of “at least one of A, B, or C” can mean (A); (B); (C); (A and B); (B and C); (A and C); or (A, B, and C). Further, with respect to the claims, the use of words and phrases such as “a,” “an,” “at least one,” and/or “at least one portion” should not be interpreted so as to be limiting to only one such element unless specifically stated to the contrary, and the use of phrases such as “at least a portion” and/or “a portion” should be interpreted as encompassing both embodiments including only a portion of such element and embodiments including the entirety of such element unless specifically stated to the contrary.
The disclosed embodiments may, in some cases, be implemented in hardware, firmware, software, or a combination thereof. The disclosed embodiments may also be implemented as instructions carried by or stored on one or more transitory or non-transitory machine-readable (e.g., computer-readable) storage media, which may be read and executed by one or more processors. A machine-readable storage medium may be embodied as any storage device, mechanism, or other physical structure for storing or transmitting information in a form readable by a machine (e.g., a volatile or non-volatile memory, a media disc, or other media device).
In the drawings, some structural or method features may be shown in specific arrangements and/or orderings. However, it should be appreciated that such specific arrangements and/or orderings may not be required. Rather, in some embodiments, such features may be arranged in a different manner and/or order than shown in the illustrative figures unless indicated to the contrary. Additionally, the inclusion of a structural or method feature in a particular figure is not meant to imply that such feature is required in all embodiments and, in some embodiments, may not be included or may be combined with other features.
With reference to
The mullion 50 generally includes a body portion 51, a head fitting 52 through which the body portion 51 is selectively coupled to the head 22, and a sill fitting 54 through which the body portion 51 is selectively coupled to the floor 24. Mounted to the body portion 51 are a pair of strikes 56, each of which is positioned to engage the latchbolt of a corresponding one of the exit devices 40.
Certain terms used herein are intended to denote motion or spacing along three mutually perpendicular axes, wherein each of the axes defines two opposite directions. For example,
With additional reference to
The head fitting 120 generally includes a lock cylinder assembly 200, a mounting bracket 300 configured for mounting to the head 22, and a housing bracket 400 that is mounted to the mullion body 110 with a pair of fasteners 109. As described herein, the lock cylinder assembly 200 is mounted to the mounting bracket 300, is housed in the housing bracket 400, and selectively couples the mounting bracket 300 with the housing bracket 400.
With additional reference to
The casing 220 includes a proximal portion 221 defining a chamber 222 sized and shaped to house the lock cylinder 210, and in the illustrated embodiment includes a set of internal screw threads 223 that mate with the external screw threads 213 of the shell 212 to partially secure the lock cylinder to the casing 220. A distal portion 225 extends distally from one part of the proximal portion 221, while another part of the proximal portion 221 terminates in a rim 226. The casing 220 further includes a fixation aperture 228 that can be aligned with the groove 218 to facilitate insertion of a pin or a set screw 208. With the set screw 208 extending between the groove 218 and the aperture 228, the set screw 208 prevents rotation of the shell 212 within the chamber 222, and the engaged threads 213, 223 prevent relative movement of the lock cylinder 210 and the casing 220 in the axial directions thereof. Thus, the shell 212 and the casing 220 are axially and rotationally interlocked with one another.
The distal portion 225 has a geometry that facilitates rotational interlocking of the lock cylinder assembly 200 with the mounting bracket 300, and may alternatively be referred to as the rotational interlock portion 225. The distal portion 225 also partially defines an opening 227 that is further defined by the rim 226 of the proximal portion 221. With the lock cylinder 210 seated in the casing 220, rotation of the plug 214 causes the armature 216 to pivot into the opening 227 such that a portion of the armature 216 extends beyond the outer periphery of the rim 226.
In the illustrated form, the proximal portion 221 has a circular outer geometry, and the distal portion 225 has an arcuate geometry. It is also contemplated that the proximal portion 221 and/or the distal portion 225 may have other geometries. By way of example, the proximal portion 221 may have a rectangular outer geometry, and the rotational interlock portion 225 may have a geometry that includes fewer than all sides of the rectangle defining the geometry of the proximal portion 221. Alternatively, the rotational interlock portion 225 may have the same rectangular geometry as the proximal portion 221, and the opening 227 may be enclosed by a continuous perimeter partially defined by the rim 226.
During assembly, the lock cylinder 210 is first placed in an unlocked state by inserting the key 202 and rotating the plug 214, thereby placing the armature 216 in a pivoted position in which the armature 216 does not extend beyond the outer periphery of the shell 212. The lock cylinder 210 is then inserted into the chamber 222, and is rotated such that the threads 213, 223 mesh with one another and advance the lock cylinder 210 in the axial direction. When the lock cylinder 210 is fully seated in the casing 220, the set screw 208 is advanced into the groove 218 to rotationally interlock the shell 212 and the casing 220. As a result of this rotational interlocking, the threads 213, 223 prevent further relative axial movement of the lock cylinder 210 and the casing 220. The key 202 may then be rotated to return the plug 214 to its home position, thereby pivoting the armature 216 to a corresponding home position in which a portion of the armature 216 extends beyond the outer periphery of the rim 226. The key 202 may subsequently be removed to retain the lock cylinder assembly 200 in this state. When so assembled, the lock cylinder 210 and the proximal portion 221 of the casing 220 may be considered to define a proximal portion 201 (
The mounting bracket 300 is configured to be mounted to the head 22 of the door frame 30, and generally includes an upper head plate 310 configured to abut the head 22, and three walls extending downward from the head plate 310. More specifically, extending from the head plate 310 are a side wall 320, a proximal wall 330, and a distal wall 340. The proximal wall 330 and the distal wall 340 are offset from one another such that a gap 305 is formed therebetween, and each of the proximal wall 330 and the distal wall 340 is connected to and extend from the side wall 320. In the standard orientation described above, the proximal wall 330 and the distal wall 340 define faces that face the user. As such, the proximal wall 330 and the distal wall 340 may alternatively be referred to herein as first face walls 130 of the mullion 100.
The head plate 310 includes one or more mounting apertures 312 that facilitate the attachment of the mounting bracket 300 to the head 22. The head 22 may have a set of mounting apertures configured to receive bolts, and the mounting apertures 312 may be sized and spaced to align with the apertures in the head. In the illustrated embodiment, one of the mounting apertures 312 is elongated to accommodate potential variances in the spacing of the apertures formed in the head. As illustrated in
The side wall 320 extends downward from the head plate 310, and partially delimits the space 350 between the proximal and distal walls 330, 340. The proximal and distal walls 330, 340 extend rightward from the side wall, and a ridge is formed adjacent the locations the walls meet. More specifically, a proximal lip 323 extends proximally of the proximal wall 330, and a distal lip 324 extends distally of the distal wall 340. The right or inner side of the side wall 320 may include a groove 325 that facilitates insertion of a bolt into the smaller of the mounting apertures 312.
The proximal wall 330 includes a receiving opening 332 sized and shaped to receive the lock cylinder assembly 200. In the illustrated embodiment, the receiving opening 332 is circular to accommodate the circular outer geometry of the casing 220. It is also contemplated that the receiving opening 332 may have another geometry, for example in embodiments in which the outer geometry of the casing 220 is non-circular.
The distal wall 340 includes an anti-rotation opening 342 that is sized and shaped to receive the rotational interlock portion 225 while preventing rotation of the casing 220 relative to the mounting bracket 300. In the illustrated form, the geometry of the anti-rotation opening 342 is that of a circular segment corresponding to the arcuate geometry of the rotational interlock portion 225. As will be appreciated, it is also contemplated that the anti-rotation opening 342 may have another geometry, for example in embodiments in which the rotational interlock portion 225 is non-arcuate.
With additional reference to
The proximal wall 430 includes a proximal receiving opening 432, and the intermediate wall 450 includes an intermediate receiving opening 452. Each of the receiving openings 432, 452 is configured for alignment with the mounting bracket receiving opening 332, and is sized and shaped to receive the proximal portion 221 of the casing 220. The proximal wall 430 further includes a first pair of mounting apertures 438, and the distal wall 440 includes a second pair of mounting apertures 448 aligned with the first pair of mounting apertures 438. In the illustrated form, the intermediate wall 450 is shorter than the proximal wall 430 and the distal wall 440 such that the intermediate wall 450 does not interfere with the alignment of the mounting apertures 438, 448.
Installation of the mullion 100 may begin with an initial set-up phase, in which the sill fitting 54 is secured to the sill 24, and the mounting bracket 300 is secured to the head 22 directly above the sill fitting 54. By way of example, the mounting bracket 300 may be secured to the head 22 by passing bolts through the mounting apertures 312 and a corresponding pair of apertures in the head 22, and engaging the bolts with a pair of threaded openings formed by or positioned within the head 22. The initial set-up phase may further include cutting the mullion body 110 to the appropriate length, and securing the housing bracket 400 to the top end portion of the mullion body 110.
Securing the housing bracket 400 to the mullion body 110 generally includes seating the housing bracket 400 on the top end portion of the mullion body 110 such that the side wall 420 is positioned on one side (in the illustrated embodiment, the right side) of the mullion body 110, the proximal wall 430 is positioned in front of the proximal face of the mullion body 110, the distal wall 440 is positioned behind the distal face of the mullion body 110, and the top end of the mullion body 110 abuts the bottom end of the intermediate wall 450, thereby supporting the housing bracket 400. From this position, the housing bracket 400 can be secured to the mullion body 110 with fasteners that pass through the mounting apertures 438, 448. For example, female sex bolts may be passed through one pair of mounting apertures 438/448, male sex bolts may be passed through the other pair of mounting apertures 438/448, and the sex bolts may be threadedly engaged with one another within the mullion body 110.
With additional reference to
The installation process involves aligning the mounting bracket 300 with the housing bracket 400 (
With the mounting bracket 300 and the housing bracket 400 engaged with one another (
With the mounting bracket 300 received in the housing bracket 400 (
With the lock cylinder assembly 200 seated in the pocket 152 defined by the interleaved walls 150 (
When the key 202 is removed from the lock cylinder 210 (
As is evident from the foregoing, removal of the mullion 100 requires the use of a proper key 202, which discourages vandalism by preventing the mullion 100 from being removed by unauthorized persons. The mullion 100 also exhibits additional features that may provide for vandal-resistant characteristics. For example, one method of attack on mullions involves kicking or otherwise impacting the mullion body, which can tend to damage the lock cylinders of certain existing keyed mullions. In the present mullion 100, however, these loads are borne by the casing 220 that surrounds the lock cylinder 210. Thus, mechanical shock loads are transmitted from the housing bracket face walls 140 to the mounting bracket face walls 130 via the casing 220, which shields the lock cylinder 210 from impacts that may otherwise damage the internal components thereof. Given the tight tolerances typically required by lock cylinders, the load-bearing characteristics of the casing 220 may prevent damage that would otherwise render the lock cylinder 210 inoperable.
Another method of vandalizing keyed mullions is to attempt to remove or otherwise tamper with the lock cylinder thereof. In the illustrated embodiment, various features of the head fitting discourage or prevent such tampering. For example, the face plate 219 of the lock cylinder 210 is surrounded by a lip 229, which discourages the insertion of a lever between the face plate and the rim 224, as may be attempted by a vandal attempting to pry the lock cylinder 210 away from the casing 220. Additionally, in order to unscrew the shell 212 from the casing 220, the fastener 208 must first be retracted out of the groove 218. When the head fitting 120 is assembled and interlocked, however, access to the fastener 208 is prevented, as is evident from
Certain features of the head fitting 120 may also facilitate the processes of installing and removing the mullion 100. For example, certain existing removable mullions require that fasteners such as bolts be attached and removed during the installation and removal of the mullion. By contrast, the lock cylinder assembly 200 of the illustrated mullion 100 is capable of interlocking the mounting bracket 300 and the housing bracket 400 without requiring the use of additional fasteners. Accordingly, the additional step of installing or removing such fasteners may be omitted.
In the embodiments described and illustrated herein, the mounting bracket 300 includes two face walls 130 (i.e., the proximal wall 330 and the distal wall 340), and the housing bracket 400 includes three face walls 140 (i.e., the proximal wall 430, the distal wall 440, and the intermediate wall 450). In other embodiments, these features may be reversed such that the mounting bracket 300 includes three face walls with features analogous to those of the illustrated face walls 140 and the housing bracket 400 includes two face walls with features analogous to those of the illustrated face walls 130. In addition or in the alternative, one or both of the brackets 300, 400 may include additional face walls such that the set of interleaved walls 150 includes more than five interleaved walls 150. In such forms, the pocket 152 may extend through more than four of the interleaved walls 150.
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiments have been shown and described and that all changes and modifications that come within the spirit of the inventions are desired to be protected. It should be understood that while the use of words such as preferable, preferably, preferred or more preferred utilized in the description above indicate that the feature so described may be more desirable, it nonetheless may not be necessary and embodiments lacking the same may be contemplated as within the scope of the invention, the scope being defined by the claims that follow. In reading the claims, it is intended that when words such as “a,” “an,” “at least one,” or “at least one portion” are used there is no intention to limit the claim to only one item unless specifically stated to the contrary in the claim. When the language “at least a portion” and/or “a portion” is used the item can include a portion and/or the entire item unless specifically stated to the contrary.