Keyless inker for a printing press

Information

  • Patent Grant
  • 6571710
  • Patent Number
    6,571,710
  • Date Filed
    Friday, February 18, 2000
    24 years ago
  • Date Issued
    Tuesday, June 3, 2003
    21 years ago
  • Inventors
  • Examiners
    • Eickholt; Eugene H.
    Agents
    • Burns, Doane, Swecker & Mathis, L.L.P.
Abstract
A printing press having a keyless inking system. The inking system includes a single form roller for applying ink to a printing plate, and a transfer roller adjacent the form roller for removing excess ink from the form roller. A subtractive roller adjacent the transfer roller removes excess ink from the transfer roller, and a scraper blade adjacent the subtractive roller scrapes excess ink from said subtractive roller. An ink reservoir adjacent the scraper blade receives ink scraped from the subtractive roller, and supplies ink for application onto the form roller. An applicator roller adjacent the ink reservoir receives ink from the ink reservoir, and applies the ink to the form roller.
Description




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable.




FIELD OF THE INVENTION




The field of the invention is printing presses, and more particularly, inking systems for printing presses.




BACKGROUND OF THE INVENTION




An offset printing press typically includes a plate cylinder carrying a printing plate. The printing plate has oleophilic surfaces defining an image area, and hydrophilic surfaces defining a non-image area. An inker applies ink to the printing plate which collects on the oleophilic surfaces to form an image which can be transferred to a blanket cylinder which transfers the image to media. By transferring the image from the printing plate onto a blanket roller, and then onto the media, the printing plate does not directly print the image on the media, hence the term offset printing.




The inker applies ink carried on one or more form rollers to the printing plate. When the form roller in the inker engages the printing plate, the ink film on the form roller contacting image areas on the printing plate is split such that approximately one-half of the thickness of the ink film is applied to the image area of the printing plate leaving approximately one-half the ink on the form roller causing a condition referred to as starvation. The ink film on the form roller contacting non-image areas on the printing plate remains on the form roller causing a condition called accumulation, with no ink being transferred to the non-image area of the printing plate.




This combination of accumulation and starvation results in undesirable “ghosted” image being formed on the final printed product. In order to minimize this problem, conventional inkers include a plurality of form rollers which applies a small amount of ink each. However, a single form roller inker is less complicated, and can provide a superior final printed product because of the new uniform application of ink with each revolution of the printing plate.




The printed product is monitored to determine when ink color has degraded beyond an acceptable level. In order to control the quality of the printing, conventional printer inkers also include a plurality of adjustable keys to control the amount of ink being applied to the form roller. These keys require constant adjustment to maintain the quality of the printed product.




One attempt to provide a keyless inker incorporated a reverse roller in pressure indentation contact with a main form roller to meter the ink and erase the previous image on the form roller. This prior art inker provided an even film of ink on the printing plate, and prevented the accumulation and starvation of ink on the form roller. This reverse roller imposed a counter rotating force to the main form roller which increased the power requirements for operating the printing press. In addition the friction caused by the counter rotating roller generated a tremendous amount of heat that had to be “taken away,” resulting in more horse power and satellite refrigeration equipment at each printing assembly.




In U.S. Pat. No. 4,453,463, an inker is disclosed for a lithographic printing press in which dampening fluid is applied to a resilient form roller. A blade is mounted to remove the dampening fluid and excess ink directly from the resilient form roller surface. The form roller is rotated into the leading edge of the doctor blade, which is pressure indented to the form roller, and increases the power requirements for rotating the form roller. Furthermore, the blade has a tendency to damage the form roller resilient surface.




U.S. Pat. No. 4,527,479 discloses a method and apparatus for continuously using ink and dampening fluid in a printing system which includes removing ink and dampening fluid from a form roller after the form roller engages the printing plate. Unused printing ink and dampening fluid is removed from the form roller by an idler roller, and a scraping off means scrapes the mixture directly from the idler roller. The mixture is then returned to the reservoir. The ink and dampening fluid removed from the form roller are blended in the reservoir with fresh ink, and recirculated to a distributor line for application to the form roller. This concept works well for a printing press using a low viscosity news print ink which does not dry quickly onto a continuous media. However, for high quality multi colored sheet fed products, the circulation of ink and wash up requirements is prohibitive.




Another attempt to solve the problem of ghosting is disclosed in U.S. Pat. No. 5,315,930 entitled “KEYLESS INKING SYSTEM FOR A PRINTING PRESS.” This patent discloses an inking system for a printing press having an ink injector for supplying ink under pressure, and a device for pumping and metering the ink flow in the injector. The ink injector supplies ink to a fountain roller having an outer brush surface. The fountain roller applies the ink to a pick up roller which transfers the ink through a series of rollers to an applicator roller. The applicator roller has a resilient surface, and applies the ink to two form rollers. A scraper roller engages the applicator roller to remove excess ink therefrom. A scraper blade scrapes ink from the scraper roller. Ink scraped from the scraper roller is transported to an ink reservoir, and is then recirculated using a pump to the ink injector. The inking system in U.S. Pat. No. 5,315,930 has multiple form rollers, and does not provide any means for removing excess ink from the form rollers. In addition, the inking system requires ink recirculation which requires a lengthy wash up time.




All of the patents referred to above have sought to solve “ghosting,” starvation, and accumulation problems in inking systems. However, the solutions have complicated the printing press assemblies, require circulating the ink which complicates washing the inker for a color change, and can cause damage to the single form roller.




SUMMARY OF INVENTION




The invention disclosed herein provides a printing press having a keyless inking system. The inking system includes a single form roller for applying ink to a printing plate, and a transfer roller adjacent the form roller for removing excess ink from the form roller. A subtractive roller adjacent the transfer roller removes excess ink from the transfer roller, and a scraper blade adjacent the subtractive roller scrapes excess ink from said subtractive roller. An ink reservoir adjacent the scraper blade receives ink scraped from the subtractive roller, and supplies ink for application onto the form roller. An applicator roller adjacent the ink reservoir receives ink from the ink reservoir, and applies the ink to the form roller.




The scraper blade and doctor blade are preferably mounted in a common blade holder which is movable for simultaneously positioning the scraper blade in engagement with the smooth-surfaced ink subtractive roller and the doctor blade in engagement with the surface of the applicator roller. Space between the scraper blade and the doctor blade forms an ink fountain which receives ink from the subtractive roller and applies ink to the applicator roller. The inking system using a single form roller is capable of removing accumulated ink and applying a fresh film of ink on the form roller to provide a keyless inker which eliminates ghosting, accumulation, and starvation.




A general objective of the present invention is to provide a keyless inking system. This objective is accomplished by providing an inker having a single form roller for applying a uniform film of ink on a printing plate.




Another objective of the present invention is to provide an inker that does not require circulation to simplify washup when changing ink colors. This objective is accomplished by providing an inker which has an ink reservoir interposed between a subtractive roller which deposits excess ink from the form roller therein, and an applicator roller which receives ink from the ink reservoir for application onto the form roller.




The foregoing and other objects and advantages of the invention will appear from the following description. In the description, reference is made to the accompanying drawings which form a part hereof, and in which there is shown by way of illustration a preferred embodiment of the invention.











DESCRIPTION OF THE DRAWINGS




Drawings of a preferred embodiment of the invention are annexed hereto so that the invention may be better and more fully understood, in which:





FIG. 1

is a diagrammatic view of a printing press having the keyless inker mounted thereon;





FIG. 2

is a fragmentary cross-sectional view showing the inker of a printing assembly of

FIG. 1

in a dry offset printing mode;





FIG. 3

is a fragmentary cross-sectional view showing the inker of a printing assembly of

FIG. 1

in a wet offset printing mode;





FIG. 4

is a fragmentary top view of the inker of

FIG. 1

;





FIG. 5

is a fragmentary view of the subtractive roller in engagement with the oscillator roller of

FIG. 2

;





FIG. 6

is a cross sectional view of the ink reservoir of

FIG. 1

;





FIG. 7

is a detailed view of the end dam assembly of the ink reservoir of

FIG. 6

; and





FIG. 8

is a cross sectional view of a wash up blade and tray assembly for use with the ink reservoir of FIG.


6


.











Numeral preferences are employed to designate like parts throughout the various figures of the drawings.




DESCRIPTION OF A PREFERRED EMBODIMENT




Referring to

FIG. 1

of the drawings, the numeral


10


generally designates an offset printing press having a plurality of printing assemblies


11


for sequentially applying a different color ink to media


13


, such as paper, plastic, and the like, to produce a multi-colored printed product. The ink is conventional ink, such as a solution of water and chemicals known in the industry, and as referred to herein can also include a mixture of conventional ink and dampening fluid.




Each printing assembly


11


includes a plate cylinder


12


carrying a printing plate


14


containing an image for printing on the media. The image is formed by image areas on the plate


14


which receive ink from a single form roller


15


. Ink is applied to the printing plate


14


by an inker


21


to form a transferable inked image thereon corresponding to the image areas on the printing plate


14


. The plate cylinder


12


is rotated to engage the printing plate


14


with a rotatably mounted blanket cylinder


16


, and transfer the inked image onto the blanket cylinder


16


. The blanket cylinder


16


then transfers the inked image to the media which is pinched between the blanket cylinder


16


and an impression cylinder


19


. A transfer cylinder


23


adjacent the impression cylinder


19


facilitates the transfer of the media


13


to an adjacent printing assembly


11


for applying a different color image to the media


13


.




Referring to

FIGS. 2 and 3

, the inker


21


includes a single form roller


15


which applies a film of the ink to the image areas on the printing plate


14


. An ink reservoir


50


supplies ink for application to the form roller


15


. Additional rotatably mounted rollers described herein apply the ink to the form roller


15


, or remove excess ink from the form roller


15


to minimize ink accumulation and starvation which causes ghosting. Advantageously, the excess ink removed from the form roller


15


is deposited directly back into the ink reservoir


50


for application onto the form roller


15


without recirculating the ink.




The single form roller


15


has a resilient surface, and is mounted in rolling engagement with the printing plate


14


. Ink on the form roller


15


corresponding to image areas on the printing plate


14


is applied to the printing plate


14


, while ink on the form roller


15


corresponding to non-image areas on the printing plate


14


remains on the form roller


15


. Preferably, the circumference of the form roller


15


is not equal to the circumference of the printing plate cylinder


12


such that a particular point on the form roller


15


will not repeatedly engage the same point on the printing plate


14


.




A rotatably mounted applicator roller adjacent the form roller


15


receives ink from the ink reservoir


50


, and applies it to the form roller


15


. Preferably, the applicator roller is an anilox roller


40


having a smooth hard durable surface, such as provided by a ceramic coating, with reservoirs formed therein for carrying ink to the surface of form roller


15


. Ink in the ink reservoir


50


flows onto the surface of the anilox roller


40


, and is metered by a doctor blade


42


such that a precisely controlled volume of ink is carried by the anilox roller


40


to the form roller


15


. Preferably, as shown in

FIG. 6

, at the nip between the anilox and form rollers


40


,


15


, the anilox roller


40


is traveling in the same direction as the form roller


15


. The anilox roller


40


is driven by a variable speed motor to provide slippage between the anilox roller


40


surface and the form roller


15


surface to control the rate at which ink carried in the anilox roller


40


reservoirs is applied to the form roller


15


.




Referring back to

FIGS. 2 and 3

, oscillating rollers


18


,


35


are positioned around the form roller


15


for smoothing the ink film on the form roller


15


. Oscillator rollers


18


and


35


preferably have a resilient surface, and rotate in the same direction as the form roller


15


, so as not to increase the power requirements for rotating the form roller


15


or damage the form roller


15


. The surfaces of form roller


15


and oscillator rollers


18


and


35


are preferably approximately


35


Shore A durometer such that, when the surfaces of oscillating rollers


18


and


35


are urged into pressure indented relation with the surface of form roller


15


, the nip


18




a


and the nip


35




a


will be flat nips which generally result in a film split such that half of the ink film is carried by each roller surface moving out of the nip.




Resilient covered oscillator roller


18


and resilient covered oscillator roller


35


oscillate longitudinally in opposite directions for smoothing the image carried on the surface of form roller


15


. It should be readily apparent that, if oscillator roller


35


is moving at a surface speed greater than the surface speed of the form roller


15


, it will act as a transfer roller, and carry more ink out of the flat nip


35




a


than is carried out of the nip on the surface of form roller


15


. Preferably, the surface speed of roller


35


is adjustable for controlling the rate at which ink is removed from the surface of form roller


15


. A gear


37


mounted at one end of the oscillator roller


35


rotatably drives the adjacent subtractive roller


30


.




Oscillator roller


35


removes excess ink from the surface of the form roller


15


to prevent ink accumulation, and transfers it to the smooth surface of a subtractive roller


30


. Preferably, as shown in

FIG. 6

, at the nip between the subtractive and oscillator rollers


30


,


35


, the subtractive roller


30


is traveling in the same direction as the oscillator roller


35


to minimize the power requirements required to rotate the rollers


30


,


35


. The subtractive roller


30


has a smooth surface which is harder than the oscillator roller


35


surface, such as provided by a ceramic coating, to facilitate the ink transfer. Ink on the subtractive roller


30


is scraped directly into the ink reservoir


50


by a scraper blade


32


which forms a part of the ink reservoir.




Preferably, subtractive roller


30


is rotatably driven by a gear


37




a


, shown in

FIG. 5

, which is mounted on one end of roller


30


. The gear


37




a


engages gear


37


on roller


35


to rotatably drive the subtractive roller


30


. Roller


35


is preferably driven by a variable speed motor (not shown) such that the rate at which ink is removed from the form roller


15


can be controlled. Although, a single motor driving roller


35


and roller


30


is preferred, each roller


30


and


35


can be individually motor driven without departing from the scope of the present invention.




The oscillating roller


35


, subtractive roller


30


, and anilox roller


40


are preferably rotatably driven at surface speeds different from the surface speed of the form roller


15


. The oscillating roller


35


is preferably driven in a range between about 2% and 5% faster than the surface speed of form roller


15


for removing more than one-half of the ink film from the surface of form roller


15


. Thus, the oscillating transfer roller


35


is capable of efficiently removing ink from the surface of form roller


15


to prevent accumulation of excess ink on the form roller


15


surface.




As shown in

FIG. 6

, the ink reservoir


50


supplies ink to the anilox roller


40


for application to the form roller


15


, and receives excess ink from the subtractive roller


30


. The ink reservoir


50


is positioned between the subtractive roller


30


and the anilox roller


40


, such that ink removed from the subtractive roller


30


is deposited directly into the ink reservoir


50


, and ink in the reservoir is applied directly to the anilox roller


40


. Additional ink is also supplied to the ink reservoir to ensure the ink level in the reservoir


50


is sufficient for continuously feeding the anilox roller


40


. Advantageously, by positioning the ink reservoir between the subtractive roller and the metering roller, recirculation of the ink is not required. Furthermore, by individually metering the ink onto the form roller


15


, and removing the ink from the form roller


15


, the film on the form roller


15


can be controlled more precisely than the prior art without increasing the power requirements for rotating the form roller


15


.




The ink reservoir


50


includes an adjustable blade holder


34


having a doctor blade


42


and a scraper blade


32


mounted thereto. The blades


32


,


42


form a trough extending past the length of the anilox roller


40


and the subtractive roller


30


. The trough holds a mass of the ink, commonly referred to as an ink fountain.




The blade holder


34


is adjustable relative to each of the rollers


30


and


40


to position the trough therebetween. Blade holder


34


is adjustable vertically in a slide block (not shown) for positioning scraper blade


32


and doctor blade


42


in engagement with the subtractive roller


30


and the anilox roller


40


, respectively. Blade holder


34


preferably is rotatable about its longitudinal axis relative to the slide block for adjusting pressure of scraper blade


32


relative to the pressure of doctor blade


42


.




The blade holder


34


comprises a base


52


having a pair of projections


33


and


43


extending outwardly from opposite sides thereof with a relieved area


54


forming shoulders


32




a


and


42




a


adjacent opposite ends thereof for positioning scraper blade


32


and doctor blade


42


. A blade clamp


44


is configured to be received in the base relieved area


54


, and has projections


33




a


and


43




a


adjacent opposite sides thereof. A bolt


45


extends through blade clamp


44


, and is received in a threaded aperture in base


52


for grippingly engaging scraper blade


32


and doctor blade


42


between the blade clamp


44


and base


54


.




When clamped on the blade holder


34


, the scraper blade


32


extends away from one side of the blade holder


34


, and engages the subtractive roller


30


to scrape excess ink therefrom. The doctor blade


42


extends away from the opposite side of the blade holder


34


toward the anilox roller


40


to meter the application of ink thereon. Preferably, the scraper blade


32


and doctor blade


42


scrape and meter the respective rollers


30


and


40


above a line extending through longitudinal axes of the rollers


30


,


40


, and are preferably formed of fiber glass material.




End dams


46


are positioned adjacent opposite ends of blade holder


34


, scraper blade


32


, and doctor blade


42


for capping each end of the trough. A cavity is formed in an inwardly directed face of each end dam


46


to receive the blade holder


34


and blades


32


,


42


, and sealingly cap the ends of the trough. The volume of ink extends above upper ends of scraper blade


32


and doctor blade


42


to assure that ink is always present to provide lubrication between the scraper blade


32


and the surface of subtractive roller


30


, and to provide sufficient ink between the doctor blade


42


and the surface of the anilox roller


40


for application to the surface of the form roller


15


.




As best illustrated in

FIGS. 4 and 7

, the end darns


46


are preferably mounted on slidable bearers


48


, and sealingly engage ends of the subtractive roller


30


and the anilox roller


40


. The inwardly facing end dam surfaces engaging the rollers


30


,


40


, as well as the ends of the rollers


30


and


40


, are provided with a coating which forms smooth self-lubricating surfaces to allow rotation of the rollers


30


,


40


when engaging the end dams


46


. The bearers


48


do not rotate and are preferably spring


49


biased to urge the end darns


46


against the roller ends to prevent the ink from leaking out of the trough.




As shown in

FIG. 2

, when printing in a dry offset mode, a chill roller


60


which is internally cooled and has an outer surface which is a good thermal conductor can be provided. The chill roller


60


cools the ink to a specific temperature for printing in the dry offset mode. If the inking system hereinbefore described is used in a printing press printing in a dry offset printing mode, chill roller


60


will be urged into pressure indented relation with the surface of form roller


15


, and chill water will be circulated through roller


60


. The chill roller


60


maintains ink moving out of the nip between the surface of form roller


15


and chill roller


60


within a predetermined temperature range of, for example, about 67° to 72° F.




As shown in

FIG. 3

, if the inking system is used in a printing press printing in a wet offset printing mode, such as in lithographic printing, chill roller


60


is not necessary. A dampening system, for example of the type commercially available from Epic Products International Corporation, Arlington, Tex. can be provided for applying a precisely metered film of dampening fluid to the surface of ink carried on form roller


15


. Such a dampener generally comprises a pan for dampening fluid and a resilient covered roller D


2


moving through dampening fluid in the pan. The roller D


2


forms a flooded nip between a hydrophilic chrome roller D


1


and the resilient covered pan roller D


2


. A thin film of ink dampening fluid carried by the hydrophilic chrome roller D


1


is applied to the film of ink on form roller


15


. An air knife


18


B is mounted to evaporate dampening fluid from the surface of oscillator roller


18


which is positioned to remove dampening fluid from the surface


13


of form roller


15


.




Preferably, the blade clamp


44


, scraper blade


32


, and doctor blade


42


are assembled as a single removable unit from blade holder base


52


, such as by attaching the blades


32


,


42


to the blade clamp


44


using methods known in the art, such as bolting, welding, and the like, to simplify the color change procedure in the printing assembly


11


. The removable unit is removed from the inker


21


during color change for inker wash up purposes, and replaced with a wash up assembly


70


, shown in FIG.


8


. The wash up assembly


70


is installed in the removable unit location to collect ink cleaned out of the printing assembly


11


.




As shown in

FIG. 8

, the wash up assembly


70


includes a wash up blade


72


contacting the subtractive roller


30


for scraping ink and wash up solution off of the subtractive roller


30


, and a blade clamp


74


. The wash up blade


72


is clamped to the blade holder base


52


by the blade clamp


74


, and in combination with the blade clamp


74


and end darns


76


, forms a trough for collecting the ink and wash up solution from the inker


21


during a color change. Preferably, the wash up blade


72


and blade clamp


74


are assembled as a single removable unit to simplify installation and removal of the assembly


70


from the inker


21


, such as by attaching the wash up blade


72


to the blade clamp


74


using methods known-in the art, such as bolting, welding and the like.




The blade clamp


74


includes a flange


78


which wraps around the blade holder base projection


43


adjacent the applicator roller


40


to lock the blade clamp


74


onto the blade holder base


52


. The flange


78


locks onto the base projection


43


when the rotating subtractive roller


30


exerts a downward force on the wash up blade


72


attached to the blade clamp


74


, thus eliminating the need to secure the blade clamp


74


to the base


52


with a bolt, or the like. The blade clamp


74


can, however, be secured to the base


52


using methods known in the art, such as a bolt, without departing from the scope of the present invention. A lip


80


extending upwardly from a side of the blade clamp


74


opposite the wash up blade


72


forms the trough in cooperation with the wash up blade


72


. Handles


82


attached to ends of the blade clamp


74


allow a user to grasp the assembly


70


when installing or removing the assembly


70


from the inker


21


.




A spray bar


84


adjacent the applicator roller


40


sprays wash up solution on to the surface of the applicator roller


40


which applies the solution to the form roller


15


. The wash up solution flushes ink from the rollers in the inker


21


, and is collected in the wash up assembly


70


trough. When the wash up process is complete, the wash up assembly


70


is removed, and a clean blade clamp, scraper, blade, and doctor blade are installed. The collected ink and wash up solution in the wash up assembly


70


trough are discarded.




While there has been shown and described what are at present considered the preferred embodiment of the invention, it will be obvious to those skilled in the art that various changes and modifications can be made therein without departing from the scope of the invention.



Claims
  • 1. An inking system comprising:a form roller for applying ink to a printing plate; a transfer roller adjacent said form roller for removing excess ink from said form roller; a substractive roller adjacent said transfer roller for receiving excess ink from said transfer roller; a scraper blade adjacent said substractive roller for scraping excess ink from said substractive roller; an ink reservoir adjacent said scraper blade for receiving ink scraped from said substractive roller, and supplying ink for application onto said form roller; and an applicator roller interposed between said ink reservoir and said form roller, wherein ink from said ink reservoir is applied to said form roller by said applicator roller.
  • 2. The inking system as in claim 1, in which said scraper blade forms part of the ink reservoir which supplies ink to said form roller.
  • 3. The inking system as in claim 1, including a doctor blade forming a part of said ink reservoir, wherein said doctor blade meters ink from said ink reservoir onto said applicator roller.
  • 4. The inking system as in claim 1, in which said transfer roller includes a resilient surface in contact with a surface of said form roller.
  • 5. The inking system as in claim 1, in which said subtractive roller includes a surface in contact with a surface of said transfer roller, and said subtractive roller surface is harder than said transfer roller surface.
  • 6. An inking system comprising:a single form roller for applying ink to a printing plate; a transfer roller adjacent said form roller for removing excess ink from said form roller; a subtractive roller adjacent said transfer roller for receiving excess ink from said transfer roller; a scraper blade adjacent said subtractive roller for scraping excess ink from said subtractive roller; an ink reservoir adjacent said scraper blade for receiving ink scraped from said subtractive roller, and supplying ink for application onto said form roller; and an applicator roller interposed between said ink reservoir and said form roller, wherein ink from said ink reservoir is applied to said form roller by said applicator roller.
  • 7. The inking system as in claim 5, in which said subtractive roller surface is formed from ceramic.
  • 8. A printing press comprising an inking system as claimed in claim 1.
  • 9. A keyless inking system for use in inking a form roller, the keyless inking system comprising:a first roller for applying ink to the form roller; a transfer roller adjacent the form roller for removing excess ink from the form roller; a second roller for receiving excess ink from said transfer roller; and an ink reservoir interposed between said first and second rollers, wherein excess ink from said second roller is deposited directly into said ink reservoir, and ink from said ink reservoir is deposited directly onto said first roller for applying to the form roller.
  • 10. The inking system as in claim 9, including a doctor blade having one end adjacent said first roller for applying ink from said ink reservoir onto said first roller.
  • 11. The inking system as in claim 9, including a scraper blade having one end adjacent said second roller for scraping excess ink from said second roller and guiding the ink into said ink reservoir.
  • 12. The inking system as in claim 9 in which said ink reservoir includes a blade holder, first and second blades extending outwardly from said blade holder forming a trough therebetween, and end dams adjacent opposite ends of the trough to hold the ink therein.
  • 13. The inking system as in claim 12, in which said first blade is a doctor blade having one end adjacent said first roller for applying ink from said ink reservoir onto said first roller.
  • 14. The inking system as in claim 13, in which said second blade is a scraper blade having one end adjacent said second roller for scraping excess ink from said second roller and guiding the ink into said ink reservoir.
  • 15. The inking system as in claim 9, including a third roller for removing excess ink from the form roller, and transferring the ink to said second roller.
  • 16. The inking system as in claim 15, in which said third roller includes a resilient surface in contact with a surface of the form roller.
  • 17. The inking system as in claim 16, in which said second roller includes a surface in contact with said third roller surface, and said second roller surface is harder than said third roller surface.
  • 18. The inking system as in claim 16, in which said second roller surface is formed from ceramic.
  • 19. A printing press comprising an inking system as claimed in claim 10.
  • 20. A method for inking a form roller comprising the steps of:applying ink directly onto a form roller from a first roller; transferring excess ink from the form roller onto a second roller; transferring excess ink from the second roller onto a third roller; scraping excess ink from the third roller directly into an ink reservoir; and applying ink onto said first roller directly from said ink reservoir.
  • 21. A keyless inking system comprising:a form roller; an ink reservoir; an applicator roller for applying ink to the form roller; a doctor blade for metering ink from the reservoir onto the applicator roller; means for driving the applicator roller at a surface speed different from that of the form roller to control the rate at which ink is applied to the form roller; and a subtractive roller system for removing excess ink from the form roller comprising: a transfer roller adjacent the form roller for removing excess ink from the form roller, a hard surface subtractive roller adjacent the transfer roller for receiving excess ink from the transfer roller, and a scraper blade adjacent the subtractive roller for scraping excess ink from the subtractive roller and depositing the excess ink in the reservoir.
  • 22. The inking system of claim 21, wherein the form roller has a removable covering.
  • 23. The inking system of claim 21, wherein the ink reservoir is defined in part by the scraper blade and the doctor blade.
  • 24. The inking system of claim 23, wherein the ink reservoir is located above the form roller between the applicator roller and the subtractive roller.
  • 25. The inking system of claim 21, wherein the transfer roller is driven to oscillate.
  • 26. The inking system of claim 21, further comprising means of applying wash-up fluid to the inking system rollers during wash-up.
  • 27. The inking system of claim 26, wherein the wash-up fluid applying means includes a wash-up fluid spray bar for spraying wash-up fluid on at least one roller of the inking system.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Patent Application No. 60/122,765 filed on Mar. 3, 1999.

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60/122765 Mar 1999 US