The present disclosure relates to vane pumps, and more particularly to a vane pump employing radially pressure balanced vanes with improved durability features.
Traditionally, vane pumps used straight vanes such as those described in U.S. Pat. No. 6,634,865. To improve pressure balancing on the vanes in the radial direction, the geometry of the vanes can be altered from the traditional straight vanes, e.g., as shown and described in U.S. Pat. No. 7,637,724. Each of these Patents is incorporated by reference herein in its entirety.
The conventional techniques have been considered satisfactory for their intended purpose. However, there is an ever present need for improved systems and methods for pressure balancing the vanes in vane pumps, e.g. to improve durability and/or relax material property requirements. This disclosure provides a solution for this need.
A vane pump system includes a kidney port plate configured to be engaged at an axial end of a rotor and of a liner. The port plate is configured to be mounted stationary relative to the liner. The port kidney plate includes an over vane inlet port configured to be circumferentially aligned with an inlet arc segment of a circumferential cam surface of the liner for ingress of fluid to a plurality of vanes. The kidney port plate includes an over vane discharge port configured to be circumferentially aligned with a discharge arc segment of the circumferential cam surface for discharging pressurized fluid from the plurality of vanes. The kidney port plate includes at least six kidney ports radially inward from the over vane inlet port and the over vane discharge port. The kidney ports are circumferentially spaced apart from one another. The kidney ports are configured to be radially aligned with vane slots of the rotor for pressure balancing across over vane and under vane ends of the plurality of vanes.
The plurality of vanes can be made of tool steel. There can be eight kidney ports including a first inlet kidney port and the following seven kidney ports. A first pressure regulated kidney port can be circumferentially adjacent to the first inlet kidney port. A first discharge kidney port can be circumferentially adjacent to the first pressure regulated kidney port. A second pressure regulated kidney port can be circumferentially adjacent to the first discharge kidney port. A second inlet kidney port can be circumferentially adjacent to the second pressure regulated kidney port. A third pressure regulated kidney port can be circumferentially adjacent to the second inlet kidney port. A second discharge kidney port can be circumferentially adjacent to the third pressure regulated kidney port. A fourth pressure regulated kidney port can be circumferentially adjacent to the second discharge kidney port. The first inlet kidney port can be circumferentially adjacent to the fourth pressure regulated kidney port.
The can be six kidney ports including a first inlet kidney port and a first discharge kidney port circumferentially adjacent to the first inlet kidney port. A first regulated pressure kidney port can be circumferentially adjacent to the first discharge kidney port. A second inlet kidney port can be circumferentially adjacent to the first regulated pressure kidney port. A second discharge kidney port can be circumferentially adjacent to the second inlet pressure kidney port. A second regulated pressure kidney port can be circumferentially adjacent to the second discharge kidney port. The first inlet kidney port can be circumferentially adjacent to the second regulated pressure kidney port. A pressure regulating valve (PRV) in a pressure balancing passage can be configured so pressure from discharge can be ported to the first and second regulated pressure kidney ports, wherein the PRV is configured to reduce pressure from the discharge to an intermediate pressure between inlet pressure and discharge pressure of the rotor to balance vane loading in the first and second pump arc segments and in the first and second seal arc segments.
The liner can have a bore extending therethrough and defines the circumferential cam surface of a pumping cavity, with a rotation axis defined in an axial direction through the bore. The circumferential cam surface can include the discharge arc segment, the inlet arc segment and a pump arc segment circumferentially separating the inlet arc segment and the discharge arc segment from one another. The rotor can be mounted for rotational movement within the bore of the liner about the rotation axis. The rotor can have a central body portion which includes the vane slots. The vane slots can be a plurality of circumferentially spaced apart radially extending vane slots formed in the rotor. Each vane slot can support a corresponding one of the vanes mounted for radial movement therein. Each of the vanes can have a radially outer tip surface adapted for slideably engaging the circumferential cam surface of the pumping cavity and a radially inner portion within each vane slot.
The first pressure regulated kidney port can be circumferentially aligned with the pump arc segment. The inlet arc segment can be a first inlet arc segment. The second pressure regulated kidney port can be circumferentially aligned with a seal arc segment that is circumferentially between the discharge arc segment and a second inlet arc segment diametrically opposed to the first inlet arc segment. The third pressure regulated kidney port can be circumferentially aligned with a second pump arc that is diametrically opposed to the first pump arc segment. The fourth pressure regulated kidney port can be circumferentially aligned with a second seal arc segment that is diametrically opposed to the first seal arc segment. The first discharge kidney port can be circumferentially aligned with the discharge arc segment. The second discharge kidney port can be circumferentially aligned with a second discharge arc segment that is diametrically opposed to the first discharge arc segment. The first inlet kidney port can be circumferentially aligned with the inlet arc segment. The second inlet kidney port can be circumferentially aligned with a second inlet arc segment that is diametrically opposed to the first inlet arc segment.
A pressure loaded port plate can be mounted to an axial end of the liner opposite across the liner from the kidney port plate. The pressure loaded port plate can be fixed relative to the liner. A shouldered end cap can be mounted to the pressure loaded port plate and to the liner, with the shouldered end cap radially outboard of the liner, and with the pressure loaded port plate axially between the shouldered end cap and the liner. A discharge end cap can be mounted to the kidney port plate, with the kidney port plate axially between the discharge end cap and the liner.
A first fluid communication passage can be included configured so over vane pressure can be ported to the first and second discharge kidney ports through at least one of the rotor, the kidney port plate, the shouldered end cap, or the discharge end cap. A second fluid communication passage can be included, configured so vane pump inlet pressure can be ported to the first and second inlet kidney ports through at least one of the rotor, the kidney port plate, the shouldered end cap, or the discharge end cap.
A pressure regulating valve (PRV) can be included in a pressure balancing passage configured so pressure from discharge can be ported to the four pressure regulated kidney ports. The PRV can be configured to reduce pressure from the discharge to an intermediate pressure between inlet pressure and discharge pressure of the rotor to balance vane loading in the first and second pump arc segments and in the first and second seal arc segments. The pressure balancing passage can be configured so pressure can be ported to the four pressure regulated kidney ports through at least one of the discharge end cap and the shouldered end cap. A pressure regulating valve (PRV) can be included in a pressure balancing passage configured so pressure from discharge can be ported to first and second regulated pressure kidney ports, wherein the PRV is configured to reduce pressure from the discharge to an intermediate pressure between inlet pressure and discharge pressure of the rotor to balance vane loading in the first and second pump arc segments and in the first and second seal arc segments.
These and other features of the systems and methods of the subject disclosure will become more readily apparent to those skilled in the art from the following detailed description of the preferred embodiments taken in conjunction with the drawings.
So that those skilled in the art to which the subject disclosure appertains will readily understand how to make and use the devices and methods of the subject disclosure without undue experimentation, preferred embodiments thereof will be described in detail herein below with reference to certain figures, wherein:
Reference will now be made to the drawings wherein like reference numerals identify similar structural features or aspects of the subject disclosure. For purposes of explanation and illustration, and not limitation, a partial view of an embodiment of a system in accordance with the disclosure is shown in
The vane pump system 100 includes a liner 102 that has a bore extending therethrough that defines the circumferential cam surface 104 of a pumping cavity. A rotation axis A is defined in an axial direction through the bore. The circumferential cam surface 104 includes two sets of functional pumping cam arcs to balance the rotor 106 arc segment. There are two diametrically opposed inlet arc segments 108, 110 of the cam surface 104. Downstream of each (with respect to the flow of fluid from the inlets 101) is a respective pump arc segment 112, 114 of the cam surface 104 circumferentially separating each of the inlet arc segments 108, 110 from a respective discharge arc segment 116, 118 of the cam surface 104 from one another. There are two diametrically opposed seal arc segments 162, 164 of the cam surface 104, circumferentially separating first set of pumping cam arcs 104, 112, 106 from the second set of pumping cam arcs 110, 114, 118.
The cylindrical rotor 106 is mounted for rotational movement within the bore of the liner 102 about the rotation axis A. The rotor 106 has a central body portion 120 which includes the plurality of circumferentially spaced apart radially extending vane slots 122. Each vane slot 122 supports a corresponding one of the vanes 124 mounted for radial movement therein relative to the rotation axis A as the outer (or over vane) tips 126 (labeled in
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A first pressure regulated or pressure regulated kidney port 148 is circumferentially adjacent to the first inlet kidney port 146. A first discharge kidney port 150 is circumferentially adjacent to the first pressure regulated kidney port 148. A second pressure regulated kidney port 152 is circumferentially adjacent to the first discharge kidney port 150. A second inlet kidney port 154 is circumferentially adjacent to the second pressure regulated kidney port 152. A third pressure regulated kidney port 156 is circumferentially adjacent to the second inlet kidney port 154. A second discharge kidney port 158 is circumferentially adjacent to the third pressure regulated kidney port 156. A fourth pressure regulated kidney port 160 is circumferentially adjacent to the second discharge kidney port 158. The first inlet kidney port 146 is circumferentially adjacent to the fourth pressure regulated kidney port 160. Optionally two of the kidney ports can be omitted, as discussed below with respect to
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System and methods as disclosed herein provide potential benefits including the following. The low loading achieved by the above system allows for the use of fracture tough vanes even with straight vane geometries. The methods and systems of the present disclosure, as described above and shown in the drawings, provide for pressure balancing over vane and under vane pressures of vanes in vane pumps, which can make possible use of fracture tough materials for the vanes. While the apparatus and methods of the subject disclosure have been shown and described with reference to preferred embodiments, those skilled in the art will readily appreciate that changes and/or modifications may be made thereto without departing from the scope of the subject disclosure.