Claims
- 1. A kit for the manufacture of a set of individual pill containers, said kit comprising:
- a container-defining sheet made of a plastic material, said container-defining sheet having a top surface comprising a given number of evenly spaced apart cavities embossed therein, each of said cavities being upwardly opened and thus defining a container, each of said containers being surrounded by a flange of a given width provided with a central dotted line punched therein, said dotted lines provided in all of said flanges making it possible to detach each of the containers from the container-defining sheet and from the adjacent containers;
- a recessed support having a top surface provided with a number of recesses at least equal to the number of cavities embossed in the container-defining sheet, said recesses being positioned, shaped and sized to receive the containers defined by said cavities embossed in the container-defining sheet;
- a container-sealing sheet shaped and sized to cover at least all the containers and surrounding flanges of the container-defining sheet, said container-sealing sheet being provided with tearing lines making it possible to tear said container-sealing sheet into a number of cover pieces corresponding to the number of said containers; and
- positioning means provided onto at least the top surface of the container-defining sheet and on the container-sealing sheet to ensure that, in use, after the container-defining sheet is fitted onto the recessed support, the container-sealing sheet is properly positioned on top of the top surface of the container-defining sheet with the tearing lines in exact superposition on top of the dotted lines of the container-defining sheet;
- wherein the recesses of the recessed supports and the cavities of the container-defining sheet are positioned to form regularly spaced apart rows and columns; and
- wherein the positioning means comprises at least one upwardly projecting protuberance provided on the top surface of the recessed support, at least one hole provided into the container-defining sheet and at least one other hole provided in the container-sealing sheet, said at least one hole and one other hole being sized and positioned to correspond to and be engaged by said protuberance.
- 2. A kit according to claim 1, wherein the top surface of the container-defining sheet is provided with two of said protuberances, the container-sealing sheet being provided with two of said holes and the container-sealing sheet being provided with two of said other holes, each of said holes and other holes being sized and positioned to correspond to and be engaged by one of said protuberances.
- 3. A kit according to claim 1, wherein the top surface of the container-sealing sheet comprises information printed on it in such a manner as to be positioned on top of each cover piece and to correspond to what is in the corresponding container.
- 4. A kit according to claim 2, wherein the recessed support comprises twenty-eight recesses and the container-defining sheet comprises twenty-eight containers, said recesses and containers being evenly positioned so as to define four columns and seven lines.
- 5. A kit according to claim 2, wherein said kit further comprises a pill-sorting device including a first panel and a second panel stackable onto the top surface of the container-defining sheet after said container-defining sheet is fitted onto the recessed support, said first panel having a top surface comprising a set of half-bottomed recesses which are positioned, sized and shaped exactly like the containers of the container-defining sheet, each of the half-bottomed recesses of said first panel having a bottom wall that extends above one of the containers of the container defining sheet when said first panel is stacked onto the top surface of said container-defining sheet, said bottom wall being provided with a flat surface area and with at least one opening sized to allow at least one pill to fall into the container extending under said bottom wall, said second panel having a top surface comprising a set of hollow bottomed recesses each having a hollow bottom, said hollow bottomed recesses being smaller in size than the half-bottomed recesses of the first panel and being positioned so as to fit into said half-bottomed recesses when the second panel is stacked onto the top surface of the first panel, said hollow bottomed recesses being respectively positioned so as to be slide in unison within the half-bottomed recesses of the first panel between a first position where said hollow bottomed recesses extend over the flat surface areas of the half-bottomed recesses, and a second position where said hollow bottomed recesses extend over the openings made in the half-bottomed recesses, whereby, in use, one may place pills into the half-bottomed recesses of the second panel while said second panel is in the first position, and then slide said first panel so as to cause said pills to fall down into the containers extending under the half-bottomed panels without seeing other pills that may already have been placed into said containers.
- 6. A kit according to claim 5, wherein the openings in the bottom wall of the half-bottomed recesses of the first panel occupy half of the surface area of said bottom wall and are located on one side of the corresponding half-bottomed recesses.
- 7. A kit according to claim 5, wherein the second panel is provided with a longitudinal slot and said first and second panels are secured together with at least one rivet passing trough said longitudinal slot and allowing said second panel to horizontally slide with respect to the first panel from the first position to the second position.
- 8. A kit according to claim 5, wherein the first panel is provided with two further holes, each of these further holes being sized and positioned to correspond to and be engaged by one of the protuberances.
- 9. A kit according to claim 2, wherein said kit further comprises a device for use to open with a knife the set of individual pill containers after it has been manufactured, said device comprising a flat base member and a "U"-shaped flange which projects downwardly from said flat base member, said "U"-shaped flange member comprising a bottom flange portion and two lateral opposite flanges portions having a given length, said base member and flange portions together defining a cavity sized to fit onto the set of individual pill containers when said set is in an upside down position, each of said two lateral opposite flange portions being provided with a continuous horizontal slot which extends over its length at a short distance from the flat base member so that, when the set of individual pill containers is inserted upside down in the cavity, the slots extends slightly under the bottom of the containers, whereby one can cut the bottoms of the containers of the set of individual pill containers by inserting a knife trough the slots of the two lateral flange and moving said knife from a first position which is distant from the base member to a second position which is close to the base member.
- 10. A method for the manufacture of a set of individual pill containers, using a kit comprising:
- a container-defining sheet made of a plastic material, said container-defining sheet having a top surface comprising a given number of evenly spaced apart cavities embossed therein, each of said cavities being upwardly opened and thus defining a container, each of said containers being surrounded by a flange of a given width provided with a central dotted line punched therein, said dotted line provided in all of said flanges making it possible to detach each of the containers from the container-defining sheet and from the adjacent containers;
- a recessed support having a top surface provided with a number of recesses at least equal to the number of cavities embossed in the container-defining sheet, said recessed support being positioned, shaped and sized to receive the containers defined by said cavities embossed in the container-defining sheet;
- a container-sealing sheet shaped and sized to cover at least all the containers and surrounding flanges of the container-defining sheet, said container-sealing sheet being provided with tearing lines making it possible to tear said container-sealing sheet into a number of cover pieces corresponding to the number of said containers; and
- positioning means provided onto at least the top surface of the container-defining sheet and on the container-sealing sheet to ensure that, in use, after the container-defining sheet is fitted onto the recessed support, the paper covering is peeled off from the bands of the container-sealing sheet and said container-sealing sheet is positioned on top of the top surface of the container-defining sheet, the bands covered with a self-adhesive material and their tearing lines being in exact superposition on top of the flanges and the dotted lines of the container-defining sheet;
- wherein the recesses of the recessed supports and the cavities of the container-defining sheet are positioned to form regularly spaced apart rows and columns; and
- wherein the positioning means comprises at least one upwardly projecting protuberance provided on the top surface of the recessed support, at least one hole provided into the container-defining sheet and at least one other hole provided in the container-sealing sheet, said at least one hole and one other hole being sized and positioned to correspond to and be engaged by said protuberance;
- said method comprising the steps of:
- engaging the cavities of the container-defining sheet into the recesses of the recessed support;
- filling each cavity with a given number of pill(s);
- engaging the positioning means provided on the top of the container-defining sheet together with the one provided on the container sealing sheet; and
- pressing and fixing the container-sealing sheet to the top surface of the container-defining sheet, whereby the tearing lines of the container-sealing sheet are in exact superposition on top of the flanges and the dotted lines of the container-defining sheet and become glued to said flanges.
- 11. A method according to claim 10, further comprising, before the engaging step, the step of printing information on the bottom surface of the sealing sheet using a computerized software in such a manner as to position on top of each cover piece information corresponding to what is in the corresponding container.
- 12. A method according to claim 10, comprising the additional step, prior to the filling step, of providing a pill-sorting device, said pill-sorting device comprising a first panel and a second panel stackable onto the top surface of the container-defining sheet after said container-defining sheet is fitted onto the recessed support, said first panel having a top surface comprising a set of half-bottomed recesses which are positioned, sized and shaped exactly like the containers of the container-defining sheet, each of the half-bottomed recesses of said first panel having a bottom wall that extends above one of the containers of the container defining sheet when said first panel is stacked onto the top surface of said container-defining sheet, said bottom wall being provided with a flat surface area and with at least one opening sized to allow at least one pill to fall into the container extending under said bottom wall, said second panel having a top surface comprising a set of hollow bottomed recesses each having a hollow bottom, said hollow bottomed recesses being smaller in size than the half-bottomed recesses of the first panel and being positioned so as to fit into said half-bottomed recesses when the second panel is stacked onto the top surface of the first panel, said hollow bottomed recesses being respectively positioned so as to be slidable in unison within the half-bottomed recesses of the first panel between a first position where said hollow bottomed recesses extend over the flat surface areas of the half-bottomed recesses, and a second position where said hollow bottomed recesses extend over the openings made in the half-bottomed recesses, and wherein the filling step comprises the steps of:
- placing at least one pill into at least one half-bottomed recess of the second panel while said second panel is in the first position; and
- then sliding said first panel so as to cause said pill to fall down into the container extending under the half-bottomed panel.
- 13. A method according to claim 12, wherein the steps of placing and sliding are successively and independently performed for each of the prescribed kinds of pills.
Parent Case Info
This is a continuation of application Ser. No. 08/862,893, filed May 23, 1997, U.S. Pat. No. 5,788,079. This prior application is hereby incorporated herein by reference in its entirety. This application also claims domestic priority of provisional application Ser. No. 60/022,268, filed Jul. 22, 1996.
US Referenced Citations (23)
Foreign Referenced Citations (2)
Number |
Date |
Country |
1310936 |
Dec 1992 |
CAX |
0 077 756 B1 |
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EPX |
Continuations (1)
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Number |
Date |
Country |
Parent |
862893 |
May 1997 |
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