This application is filed under the provisions of 35 U.S.C. §371 and claims the priority of International Patent Application No. PCT/GB2010/051961 filed on Nov. 24, 2010, which in turn claims priority to GB 0920567.5 filed on Nov. 24, 2009.
The present invention concerns a lift assembly. More particularly, it relates to a novel means of supplying and assembling a lift arrangement, and is especially concerned with the fitting of stairlifts.
The use of stairlifts has become increasingly widespread in recent years as a means of overcoming problems of immobility associated with infirmity or old age which result in difficulties in climbing stairs. In larger buildings, such difficulties have long been overcome by the use of lifts or escalators but, until more recent times, no simple facilities were available which were useable in the smaller domestic environment. Consequently, the inability of certain personnel to climb or descend stairs in a safe manner without some form of assistance often proved to be a source of great inconvenience and handicap.
Therefore, stairlift devices have been developed which greatly simplify the task of ascending or descending stairs for the elderly and infirm. Generally, such devices comprise (a) load bearing means in the form of passenger carrying means, which generally comprises seating means, wherein a person is seated for the purpose of ascending or descending the stairs, but may simply comprise means for carrying a standing passenger, such as a platform or similar attachment, this being attached to (b) chassis means which movably interacts with (c) mounted guide means, typically in the form of a rail arrangement by which the device is attached to the stairs and floor, and which defines the distance and direction of travel of the passenger carrying means and chassis means, and (d) transporting means, which is operable to move the passenger carrying means along the guide means, and generally comprises driving means. Typically, in a simple arrangement, a chair would be mounted on a chassis, a rear attachment from which would be movably located in the mounted guide means, which would possibly be in the form of a guide rail affixed to the stairs, and the chair would be caused to ascend or descend the stairs by driving means such as an electric motor, which would propel the chair along the guide means in the desired direction.
Not surprisingly, stairlifts have been found to be of great benefit in the field of health care and mobility and have significantly improved the quality of life for many people. However, there is a large and growing market for these devices which has yet to be fully exploited. Several reasons for this relative failure have become apparent, one of these, of course, being the cost of supplying and fitting such a device.
One aspect of the fitting of stairlifts which contributes significantly to the cost is the requirement for bespoke products to be supplied for each individual circumstance. Thus, for example, in many residential buildings, a stairlift will travel along a substantially straight inclined rail, or a curved rail of fixed gradient from one level to another. However, it is also not uncommon for staircases to comprise two or more flights, often of different gradients and frequently with horizontal sections. This requires appropriate rail arrangements, often with horizontal sections, as corners are turned and level floor sections are negotiated. Indeed, a plethora of different fittings is required in order to cater for all requirements.
Thus, for a typical stairlift fitting, it is necessary that a surveyor should visit a location to measure the specific requirements, such that a CAD drawing can be produced and checked before a tailored design of rail is produced for fitting at the location. Clearly, this requirement incurs additional expense for the purchaser, which can provide a barrier to purchase. It is this issue that the present inventors have sought to address, by the provision of a modular guide rail system which facilitates the assembly of a stairlift for a specific location from a kit of parts comprising a plurality of individual sections of guide rails.
Thus, in accordance with a first aspect of the present invention, there is provided a kit for the assembly of a stairlift guide rail, said kit comprising a plurality of sections of guide rail, wherein said sections have predetermined standard dimensions.
Preferably, said plurality of sections of guide rail comprises a plurality of sections of straight guide rail and a plurality of sections of curved guide rail. Said plurality of sections of curved guide rail may either comprise horizontal curvature, so as to facilitate the negotiation of turns in a staircase, or vertical curvature, thereby facilitating the negotiation of inclines on a staircase. In addition, of course, said sections of curved guide rail may comprise both horizontal and vertical curvature, thereby facilitate the negotiation of combinations of turns and inclines on a staircase.
Said sections of curved guide rail comprise sections comprising horizontal curvature, vertical curvature, or horizontal and vertical curvature at a variety of predetermined angles, so as to facilitate the construction of stairlift guide rails capable of servicing up to 90% of staircase arrangements. Said curved guide rail sections also comprise sections of predetermined lengths for this purpose. Said sections of straight guide rail are of a variety of standard lengths and may either be cut to size or joined together, as appropriate, in order to cater for different situations.
In addition, said kits comprise a plurality of support means, which facilitate the secure attachment of the sections of guide rail to the floor, wall or staircase banister.
In accordance with a second aspect of the present invention, there is provided a stairlift guide rail assembly comprising a plurality of sections of guide rail, wherein said stairlift guide rail assembly is constructed from a kit according to the first aspect of the invention.
In accordance with a third aspect of the present invention, there is provided a stairlift assembly comprising a stairlift guide rail assembly according to the second aspect of the invention.
In accordance with a fourth aspect of the present invention, there is provided a method for the assembly of a stairlift guide rail, said method comprising:
In practice, the stairlift guide rail assembly of the second aspect of the invention additionally comprises a load bearing means, typically in the form of seating means, in addition to chassis means and driving means to provide the operating stairlift assembly of the third aspect of the invention.
It will be appreciated that whilst the preferred use of the present invention is in the context of stairlifts, usually for transporting persons, the system has potentially wider applicability. Thus although the following description generally refers to the assembly when used for a stairlift, it will be appreciated that this is one example of many possible uses for the lift assembly.
Embodiments of the invention are further described hereinafter with reference to the accompanying drawings, in which:
a) provides a schematic illustration of a straight section of guide rail;
b) provides an illustration of the design of mating components in a straight section of guide rail;
In its most preferred embodiment, the present invention provides a kit of between 50 and 150, preferably from 65 to 100, most preferably from 80 to 90, different standard sections of guide rail which facilitates the construction of a guide rail system for a stairlift and which facilitates the construction of stairlifts in up to 90% of staircase arrangements. Kits according to the present invention may comprise curved sections of different length comprising differing degrees of horizontal curvature and no vertical curvature, as schematically illustrated in
In addition, the kits comprise at least 40 curved sections of different length comprising differing degrees of vertical curvature, and at least 10 curved sections of different length comprising differing degrees of both horizontal and vertical curvature.
Said kits additionally comprise sections of straight guide rail, as illustrated schematically in
In particularly preferred embodiments of the invention, there are provided standard sections of guide rail having vertical curvature at a variety of different angles which are adapted, on the one hand, to negotiate decreasing gradients from the vertical to the horizontal, as illustrated in
Thus, an especially preferred arrangement would provide a first set of standard sections of guide rail which comprise vertical curvature at a range of angles between 8° and 54° with a variation of 2° between sections. Consequently, the said embodiment provides sections of rail with vertical curvature of 8°, 10°, 12°, 14°, 16°, 18°, 20°, 22°, 24°, 26°, 28°, 30°, 32°, 34°, 36°, 38°, 40°, 42°, 44°, 46°, 48°, 50°, 52° and 54° . In addition, said arrangement would provide a second set of standard sections of guide rail which comprise vertical curvature at a range of angles between −8° and −54° with a variation of −2° between sections. Consequently, the said embodiment provides sections of rail with vertical curvature of −8°, −10°, −12°, −14°, −16°, −18°, −20°, −22°, −24°, −26°, −28°, −30°, −32°, −34°, −36°, −38°, −40°, −42°, −44°, −46°, −48°, −50°, −52° and −54°.
Said preferred embodiments additionally comprise standard sections of guide rail having both horizontal curvature (“rotation”) and vertical curvature (“inclination”) at a variety of different vertical angles which typically range between 12° and 48°, with a tolerance of between 0.5° and 1°. A schematic illustration of such a section is provided in
Additionally, said embodiments comprise standard sections of straight guide rail of different lengths, wherein the length is defined in terms of the distance between two peak points or trough points of the mating components; this distance is known to those skilled in the art as the “pitch”, and is illustrated in
When assembling a guide rail system for a stairlift, an operative would visit a site and carry out the necessary measurements and assessment. From these measurements, and a knowledge of the standard components of the kit, it would be possible to select the appropriate components to construct the stairlift guide rail appropriate to the specific situation. The operative would have the stock of components, and necessary tooling, at hand and therefore be able to construct the guide rail, and fit the stairlift, on the same day as carrying out the assessment. Thus, by use of the kit according to the invention an operative is able to complete the full assembly of a guide rail and stairlift on site.
The sections of guide rail are provided with attachment means, facilitating the fitting together of sections of rail in order to construct the complete guide rail. Preferably, said attachment means comprises means incorporating screws, bolts, or the like. In addition, said attachment means facilitate the secure attachment of the guide rail, via the support means, to the floor, wall or staircase banister.
In preferred embodiments, said attachment means comprises a mating system, as illustrated in
Optionally, said support means comprises adjustable support means, most preferably in the form of adjustable legs which comprise sub-assembly parts which facilitate guide rail height adjustment from floor or staircase for maximum flexibility, thereby allowing an operative to customise the height of the guide rail during installation. More commonly, said support means may be provided in the form of a range of adjustable legs of different lengths.
Typically, therefore, a kit according to the invention comprises a range of adjustable legs of different lengths, allowing for the maximum range of customization, and facilitating installation in a range of different situations. In a particularly suitable arrangement, the number of different sized components ranges from 2-20, but is most preferably 11. The preferred range of lengths of the legs is generally in the range of from 120-700 mm, most preferably from 125-630 mm. Generally, there will be a length difference in the region of 35-80 mm between adjacent members of the series. In an especially preferred arrangement, there is provided a series of legs having lengths of 125, 160, 220, 270, 310, 350, 395, 450, 500, 550 and 630 mm. Preferably, the vertical height of the legs may be adjusted to suit any particular situation, and the range of vertical adjustment may typically increase the leg height by an amount in the range from 30-90 mm.
In addition to the above, a kit according to the invention will additionally comprise further components such as hinges, hinge controls, and rail supports, in addition to suitable load bearing means and associated components, typically comprising suitable seating means, together with seat adaptors, seat spacers, and the like. Seat adaptors are designed to pull the seat nearer to the banister or wall by up to 40 mm, whilst the seat spacers may be employed in order to lift the seat height. Separate alternative seating means are generally provided which are adapted to operate around right hand and left hand bends, respectively.
Once the guide rail has been constructed, the load bearing means, chassis means and transporting means may be affixed thereto in order to provide a working stairlift assembly in accordance with the second aspect of the invention.
Thus, according to the present invention, it is possible to provide a working stairlift assembly which is constructed within one day, and may be constructed by the same operative who is responsible for carrying out the initial survey of the site and on the same day as the survey is performed. This offers significant advantages over the systems and methods of the prior art in terms of cost and time.
Previously it had been necessary for a surveyor to visit a site to obtain measurements, which were then provided to a drawing office for the preparation of drawings which had to be reviewed and approved before being used as the basis for manufacture of a bespoke system which then had to be transported to the relevant site, opening the possibility of errors in preparation of the order or damage being caused during shipping, before a further visit to the site by an operative in order to complete installation of the product. However, the system offered by the present invention obviates these requirements by allowing an operative to make a single visit to a site, during the course of which measurements may initially be made before installation is completed.
Consequently, the assemblies, kit and method of the present invention overcome many of the most unattractive economic obstacles involved in the installation of stairlift, and the reduced costs involved offer benefits to both the installer and the customer and present the possibility of increased availability and use of stairlifts throughout the community.
The invention will now be further illustrated, though without in any way limiting the scope thereof, by reference to the following examples and associated illustrations.
A kit according to the invention comprises the following inventory of parts:
Bends
Illustrations of fitted stairlift assemblies according to the invention are provided in
Throughout the description and claims of this specification, the words “comprise” and “contain” and variations of them mean “including but not limited to”, and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
Features, integers, characteristics, or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.
Number | Date | Country | Kind |
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0920567.5 | Nov 2009 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB2010/051961 | 11/24/2010 | WO | 00 | 5/24/2012 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2011/064582 | 6/3/2011 | WO | A |
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Number | Date | Country | |
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20120279826 A1 | Nov 2012 | US |