This application claims priority from European Patent application No. 07425149.7, filed on Mar. 16, 2007, the entire disclosure of which is incorporated herein by reference.
The present invention relates to a machine for producing dough mixes, in particular dough mixes for foodstuffs.
In the production of dough mixes for foodstuffs it is preferable, if not fundamental, not to leave amounts of dough standing for long periods of time at an intermediate point of the process, in order to prevent the chemical and physical properties of the dough from being altered. In the case of production of large quantities of dough per hour, the use of machines for the production of dough mixes in batches is thus undesirable in so far as these envisage the production of large batches of dough within a tank, which, once the kneading step is completed, stand waiting to be used up by a subsequent step of the process.
For this reason, for large productions per hour of dough, machines are generally used for producing dough mixes on a continuous production line, in which a continuous flow of product is generated starting from a first step of introduction of the ingredients up to a final step of completion of the product.
Traditional machines for the continuous production of dough mixes are generally formed by a dough trough traversed by a flow of material to be kneaded, within which kneading implements are present, designed for carrying out the kneading operation. This type of machine presents multiple complications and disadvantages.
A first problem that is encountered with continuous machines is represented by the process of dosing of the ingredients. It is required in fact, coherently with the type of operation of the machine, that dosing of the ingredients should be of a continuous type. This type of dosing presents multiple technical difficulties in so far as the continuous flows for introducing the respective ingredients must be constantly controlled. The setting-up of continuous dosing systems is very laborious and involves complicated interventions in the case where it is desired to vary the doses or the type of ingredients of the dough.
Furthermore, in traditional machines with continuous operation it is necessary to envisage a premixing of the ingredients in an area separated from the dough trough, into which they are subsequently poured so as to be kneaded. In fact, the dough trough generally has, throughout its length, one and the same section of flow and, since inside it there are no means for controlling the flow of dough, for a homogeneous and constant flow to be generated it is necessary to make sure that a product of substantially similar consistency is present along the entire dough trough. In the case where the ingredients were to be poured directly into the dough trough, the ones that are characterized by a part that is still very liquid would be able to advance more easily so that they would be mixed with other batches of dough and would thus falsify the dosing proportions.
Machines for continuous production of dough mixes of a traditional type are consequently very complex and in any case very rigid as regards their settings for operation. It is in fact extremely complicated to control the kneading environment defined by the aforementioned dough trough so as to be able to obtain different productions of dough.
The purpose of the present invention is to provide a solution the aforesaid disadvantages by providing a simple and efficient machine that at the same time affords a more flexible operation and that is well suited to different production requirements.
The purposes referred to above are obtained with a machine for the production of dough mixes, in particular dough mixes for foodstuffs, characterized in that it comprises:
a plurality of chambers set in succession and communicating with one another via respective passages for enabling a flow of dough from each chamber to the next one; and
at least one kneading implement provided in each chamber.
The machine according to the invention presents the advantage of providing a production of dough mixes, which is based upon a substantially continuous production line in the sense that it envisages a flow of material that has conditions of treatment that develop as the flow advances and which hence presents the advantages described previously but at the same time is prearranged to be able to be more efficiently set and controlled according to the requirements of a user. In fact, the provision of the aforesaid plurality of chambers enables actuation, for each chamber, in a simple and effective way of a control of the kneading operation performed therein, and in this way the operation of the machine is controlled in each stage of treatment defined within each chamber. In the machine according to the invention there is thus generated an intermittent flow of dough, or sequence of batches of dough, through the entire succession of chambers. The dough presents a degree of preparation that evolves as it advances in the succession of chambers.
The machine for the production of dough mixes according to the invention moreover presents the advantage of enabling dosing in discrete amounts of the ingredients in the same chambers in which the kneading operation takes place. In fact, within each chamber of the machine according to the invention it is possible to introduce discrete amounts of ingredients, which are kneaded together within each chamber to generate at outlet from the chamber a discrete amount of dough at a given condition of kneading. This discrete amount of dough is separated from other discrete amounts of dough that are in the other chambers comprised in the machine according to the invention.
The machine according to the invention enables a high degree of flexibility of the kneading process. In fact, for example, ingredients can be added, in discrete amounts, in any of the chambers of the sequence. As stated previously, each chamber can be governed independently by the others so as to render control of the dough in each chamber of the sequence more efficient. For example, for each chamber the speed of rotation of the kneading implements and the conditions within the chamber, such as the pressure and the temperature, can be controlled. The chambers can envisage, for example, means that regulate the temperature, which prove of fundamental importance, above all in the advanced stages of the kneading process, in which the exothermal reactions that occur within the dough generate large quantities of heat that must be dissipated to prevent an excessive rise in the temperature from jeopardizing the characteristics of the dough.
Furthermore, thanks to the possibility of controlling the individual chambers separately it is further possible to set conditions of the individual chambers that are different for different discrete amounts, so as to obtain at outlet in succession from the machine discrete amounts of dough that have characteristics of a different type; for instance, the amounts of dough that exit in succession from the machine can present ingredients, or else a degree of kneading, that are different.
In a preferred embodiment, in at least one of the chambers of the machine, means are provided for adjusting the width of said passages of communication between said chamber and the subsequent one.
In a further preferred embodiment, the adjustment means comprise a mobile wall.
The present invention moreover envisages a method for the production of dough mixes presenting the characteristics specified in claim 29.
Further characteristics and advantages will emerge clearly from the attached plate of drawings, which are provided purely by way of non-limiting example and in which:
With reference to
The adjustment means moreover comprise hydraulic control members 11, designed to actuate the movement of the mobile walls 4. Control means (not illustrated) are further provided for controlling the adjustment means.
Each fixed tank 2 moreover comprises two kneading implements 5 that can turn about respective mutually parallel axes of rotation 5′ perpendicular to the bottom 2b of the tank 2. The kneading implements 5 rotate according to the same direction of rotation and ideally generate, during said rotation, respective theoretical cylinders of revolution 6 (
The succession of fixed tanks 2 defines a succession of independent kneading chambers, in each of which it is possible to perform a kneading treatment that differs from the corresponding treatments performed in the other chambers in at least one of the working conditions, amongst which, for example, the temperature, the pressure, the type of implements or their speed of rotation, the type of ingredients, etc.
Alternatively, the succession of kneading chambers can be provided, envisaging a fixed tank of appropriate dimensions that is divided into sectors via mobile walls, each constituting a respective kneading chamber.
In the embodiments illustrated in
The arm 5a extends for a substantially rectilinear part of its length and in a direction substantially parallel to the generatrix of the theoretical cylinder of revolution 6. Alternatively, the arm of the kneading implement of the type illustrated in
As may be seen in
Present on each tank 2 are actuation members 7, designed to control rotation of the respective kneading implements 5. As illustrated in
Furthermore, since the peripheral walls 2a of the tanks 2 are substantially adherent to the theoretical cylinders of revolution 6, the kneading implements 5 perform an additional action of squeezing of the dough against the aforesaid peripheral walls 2a.
Present at the side downstream of each tank 2, with reference to a flow of dough that traverses the succession of tanks of
The first tank of the succession of tanks of
With reference to
Since, as it has been emphasized previously, the tanks 2 form independent kneading chambers, the introduction of the ingredients into each tank occurs according to discrete quantities, as occurs in kneading machines for production in batches of a conventional type.
The control of dosing for the machine according to the invention is hence extremely simple and requires only means of dosage that are set on the basis of the quantity in weight of ingredient to be introduced and of the proportions between the various ingredients.
In the case where ingredients are added also in the next tanks in the succession, the dosing of the ingredients occurs with reference to the quantities in weight of the ingredients introduced into the first tank and to the proportions between the ingredients of the first tank and the ingredients to be introduced.
In the operation of the machine according to the invention, the quantity of ingredients introduced into the first tank traverses in succession in an intermittent way all the tanks of the machine, in each of which degree of preparation of the dough increases until it exits from the machine as a finished kneaded product. During operation, the adjustment means comprising the mobile walls 4 can be activated so as to vary the width of the passages 3 and thus adjust the intermittent flow between the respective tanks.
An example of operation of the machine according to the invention is described in detail hereinafter.
In the first tank of the succession, ingredients are introduced that come to form a first amount of dough. The first amount of dough is worked in the first tank 2 by the two kneading implements 5, which act simultaneously on the dough by exerting a highly efficient kneading action. In the case of the embodiment illustrated in
The intermittent flow of dough between the tanks is to be considered dependent only upon the rotation of the kneading implements 5, which, in addition to kneading the dough, function as conveyors of the dough from one tank to the next one.
The conveying member 8 provided in the embodiment described herein acts so as to intercept and free the first amount of dough from the kneading implement 5, to direct it towards the next tank. The conveying means 8 thus increases the efficiency of the machine considerably in so far as it is able to increase the quantity of flow of dough that traverses the tanks, given the same speed of rotation of the kneading implements.
Kneading of the first amount of dough continues within the second tank according to the procedure described for the first tank, and the dough is subsequently carried by the downstream kneading implement 5 into a position corresponding to the passage 3 in communication with the last tank of the succession illustrated in
During the operation described above, the mobile walls 4 can be selectively activated to govern the intermittent flow generated through the tanks by the action of the kneading implements 5.
In one example of operation, the control means can envisage an activation of the mobile walls 4 from a first position to a second position, in which, in the first position, each wall 4 obstructs the corresponding passage 3 completely, and in the second position this is at least partially open. This control of the mobile wall 4 of the “on/off” type enables the kneading implements 5, when the mobile wall 4 is completely lowered, to exchange the amounts of dough a number of times between one another to exert a kneading action that is extremely intense and hence to be preferred in some applications.
According to this example, in an initial step of the operation of the machine, in which the fixed tanks 2 are initially empty and are filled in succession, the adjustment means 4 are activated in sequence by the control means, starting from the adjustment means of the first tank up to the adjustment means of the last tank, in order to fill all the tanks of the machine one after another.
Once a steady-running condition is reached, in which all the tanks contain a quantity of dough, the adjustment means are activated in another way, starting from the means of the last tank and terminating with the means of the first tank.
The present applicant has found that the ratio between the volume occupied as a whole by the theoretical cylinders of revolution and the free volume provided within the tank likewise constitutes an important parameter that affects the efficiency of the conveyance of the dough between the tanks, which is performed by the kneading implements. In particular, it has been noted that a value of the aforesaid ratio comprised between 0.4 and 0.8 leads to an optimal operation of the machine according to the invention, in which the best effectiveness of the kneading action and of the action of conveyance provided by the kneading implements is obtained. In this connection, in order to obtain high values of said ratio it is possible to envisage tanks in which the walls follow substantially the contour of the theoretical cylinders generated by the kneading implements. For example, in the case of two kneading implements for each tank, tanks having a shape in plan view like a figure eight may be provided. In the case, instead, where just one implement is present, then the tank will be substantially circular.
The control means of the machine according to the invention can comprise a central processor, through which the user can set the sequences of actuation of the adjustment means, or else comprise manual push-buttons provided on each tank, which control the actuation of the respective adjustment means.
In
The adjustment means are constituted by a respective hatch 4, set so that it can turn in the plane of the figure and located underneath each tank.
The hatch 4 can be moved between a first position, in which it closes the passage 3, and a second position in which the passage 3 is open and at the same time the hatch 4 acts so as to direct the dough into the underlying tank. In this case, the second and third tanks of the succession comprise, in a position corresponding to the side upstream of the tank, a mouth 14 with a chute-like conformation, designed to convey the amount of dough directed by the hatch 4 into the tank.
In the operation of the embodiment illustrated in
Thanks to the present invention, machines are provided for the production of dough mixes, in particular dough mixes for foodstuffs, which are suited for producing large quantities of dough per hour according to an arrangement of a continuous type and which at the same time are effectively controllable and programmable so as to obtain dough mixes of high quality and with chemico-physical properties that vary according to the production needs.
Of course, the details of construction and the embodiments of the invention may vary widely with respect to what is described and illustrated herein, without thereby departing from the scope of the present invention, as defined in the ensuing claims.
Number | Date | Country | Kind |
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07425149.7 | Mar 2007 | EP | regional |