The present invention relates to an adjustable orthosis for stretching tissue in the human body. In particular, the present invention relates to an adjustable orthosis which can be used for stretching tissue such as ligaments, tendons or muscles around a joint during flexion or extension of the joint.
In a joint, the range of motion depends upon the anatomy of that joint and on the particular genetics of each individual. Typically, joints move in two directions, flexion and extension. Flexion is to bend the joint and extension is to straighten the joint; however, in the orthopedic convention some joints only flex. For example, the ankle has dorsiflexion and plantarflexion. Other joints not only flex and extend, they rotate. For example, the elbow joint has supination and pronation, which is rotation of the hand about the longitudinal axis of the forearm placing the palm up or the palm down.
When a joint is injured either by trauma or by surgery, scar tissue can form, often resulting in flexion or extension contractures. Such conditions can limit the range of motion of the joint, limiting flexion (in the case of an extension contracture) or extension (in the case of a flexion contracture) of the injured joint. It is often possible to correct this condition by use of a range-of-motion (ROM) orthosis.
ROM orthoses are devices commonly used during physical rehabilitative therapy to increase the range-of-motion over which the patient can flex or extend the joint. Commercially available ROM orthoses are typically attached on opposite members of the joint and apply a torque to rotate the joint in opposition to the contraction. The force is gradually increased to increase the working range or angle of joint motion. Exemplary orthoses include U.S. Pat. No. 7,112,179, entitled “Orthosis;” U.S. Pat. No. 6,599,263, entitled “Shoulder Orthosis;” U.S. Pat. No. 6,113,562, entitled “Shoulder Orthosis;” U.S. Pat. No. 5,848,979, entitled “Orthosis;” U.S. Pat. No. 5,685,830, entitled “Adjustable Orthosis Having One-Piece Connector Section for Flexing;” U.S. Pat. No. 5,611,764, entitled “Method of Increasing Range of Motion;” U.S. Pat. No. 5,503,619, entitled “Orthosis for Bending Wrists;” U.S. Pat. No. 5,456,268, entitled “Adjustable Orthosis;” U.S. Pat. No. 5,453,075, entitled “Orthosis with Distraction through Range of Motion;” U.S. Pat. No. 5,395,303, entitled “Orthosis with Distraction through Range of Motion;” U.S. Pat. No. 5,365,947, entitled “Adjustable Orthosis;” U.S. Pat. No. 5,285,773, entitled “Orthosis with Distraction through Range of Motion;” U.S. Pat. No. 5,213,095, entitled “Orthosis with Joint Distraction;” and U.S. Pat. No. 5,167,612, entitled “Adjustable Orthosis,” all to Bonutti and herein are expressly incorporated by reference in their entirety.
The present invention provides an orthosis for stretching tissue around a joint of a patient between first and second relatively pivotable body portions. The joint and the first and second body portions define on one side of the joint an inner sector which decreases in angle as the joint is flexed and define on the opposite side of the joint an outer sector which decreases in angle as the joint is extended.
The orthosis includes a first arm member affixable to the first body portion. The first arm member has a first extension member extending therefrom. A second arm member affixable to the second body portion is also included. The second arm member has a second extension member having an arcuate shape extending therefrom. A third arm member including a third extension member, having an arcuate shape extending therefrom, is interposed between the first and second arm members. The second and third arm members are operatively connected, such that the second arm member travels along an arcuate path defined by the second extension member when the second arm member is moved from a first position to a second position relative to the third arm member. The first arm member is slidingly connected to the third extension member, such that the third arm member slides along an arcuate path defined by the third extension member when the third arm member is moved from the first position to the second position relative to the first arm member.
The orthosis further includes a drive assembly for selectively moving the second arm member relative to the first and third arm members. The drive assembly is mounted onto the third arm member, engaging the second extension member. The drive assembly can be manually or automatically actuated to selectively move the third arm member relative to the second extension member.
A more complete understanding of the present invention, and the attendant advantages and features thereof, will be more readily understood by reference to the following detailed description when considered in conjunction with the accompanying drawings wherein:
a shows the orthosis of
The present invention relates to an orthosis for moving a joint between first and second relatively pivotable body portions. The joint and the first and second body portions define on one side (the flexor side) of the joint an inner sector which decreases in angle as the joint is flexed (bent) and on the opposite side (the extensor side) of the joint an outer sector which decreases in angle as the joint is extended (straightened). The orthosis of the present invention is affixable to either the flexor or extensor side of the joint for treatment of flexion or extension contractures.
Referring now to the drawing figures in which like reference designators refer to like elements, there is shown in
The first arm member 12 of the orthosis 10 includes a first extension member 18, which extends at angle α from the first arm member 12. The second arm member 14 of the orthosis 10 includes a second extension member 20 extending therefrom and having an arcuate shape. The first and second extension members 18 and 20 are operatively connected at point “P,” such that in operation the second extension member 20 travels along an arcuate path about and substantially through point “P.” The arcuate shape of the second extension member 20 results in the second body portion rotating about the joint axis 16, when the second arm member 14 is moved from a first position to a second position relative to the first arm member 12. The angle α between the first extension member 18 and the first arm member 12 and the radius of curvature of the second extension member 20 are a function of the joint to be treated and the degree of flexion or extension contractures.
The orthosis further includes a drive assembly 22 at point “P.” The drive assembly connects the first and second extension members 18 and 20 for applying force to the first and second arm members 12 and 14 to pivot the first and second body portions relative to each other about the joint.
The orthosis 10 of the present invention is shown having an angle α such that the operative connection, at point “P,” of the first and second extensions 18 and 20 is located in a plane “A” passing through the joint axis 16, wherein plane “A” is substantially orthogonal to a longitudinal axis of the first arm member 12. This position of point “P” provides an angle β1 between the second arm member 14 and the joint axis 16, wherein β1 is the maximum angle of flexion. As shown in
Referring to
Alternatively, (not shown) a decrease in the angle α will move the point “P” to a location “behind” the plane “A.” This position of point “P” provides an angle β3 between the second arm member 14 and the joint axis 16 in maximum flexion, wherein β3 is less than β1. The smaller the angle α, the smaller the angle β of maximum flexion.
Referring to
Referring to
The selective pivotal connection 26 of the first extension member 18 to the first arm member 12 can have a plurality of selectable positions. The angle α between the first arm member 12 and the first extension 18 can be selectively increased to move the point “P”, on, “in front of” or “behind” the plane “A.” It is also envisioned that a positioned can be selected to increase the angle α between the first arm member 12 and the first extension 18 sufficiently to move the point “P” “in front of” plane “A” and “above” the longitudinal axis of the first arm member 12, maximizing the maximum angle of flexion β.
The orthosis 10 of the present invention can be connected to the flexor side of the first and second body portions of the joint, which results in a decrease in angle as the joint is flexed (bent) and an increase in angle and the joint is extended (straightened). Alternatively, orthosis 10 of the present invention can be connected to the extensor side of the joint, which results in a decrease in angle as the joint is extended straightened and an increase in angle as the joint is flexed (bent).
The previous description of the first arm member 12 depicts a first extension 18 having a substantially linear shape, extending at an angle α from the first arm member 12. However, it is within the scope of the present invention that the first extension member 18 can be any shape extending from the first arm member 12 which positions the point “P” in the desired relationship to the plane “A.” Referring to
Referring to
The first arm member 12 of the orthosis 10 includes a first extension member 18, which extends at angle α from the first arm member 12. The second arm member 14 of the orthosis 10 includes a second extension member 20, having an arcuate shape. The first and second extension members 18 and 20 are operatively connected a point “P,” such that in operation the second extension member 20 travels along an arcuate path about and substantially through point “P.” The arcuate shape of the second extension member 20 results in the second body portion rotating about the joint axis 16, when the second arm member 14 is moved from a first position to a second position relative to the first arm member 12. The angle α between the first extension member 18 and the first arm member 12 and the radius of curvature of the second extension member 20 are a function of the joint to be treated and the degree of flexion or extension contractures.
A first cuff 32 is attached to the first arm member 12, wherein the first cuff 32 is positionable about the first body portion. The first cuff 32 is attached to the first body portion by cuff straps. The first cuff 32 secures the first body portion to the first arm member 12. A second cuff 34 is attached to the second arm member 14, wherein the second cuff 34 is positionable about the second body portion. The second cuff 34 is attached to the second body portion by cuff straps. The second cuff 34 secures the second body portion to the second arm member 14. (The term “cuff” as used herein means any suitable structure for transmitting the force of the orthosis 10 to the limb portion it engages.)
In an exemplary use, the orthosis 10 is operated to extend a joint in the following manner. The first cuff 32 is fastened about the first body portion tightly enough that the first arm member 12 may apply torque to the first body portion without having the first cuff 32 slide along the first body portion. Similarly, the second cuff 34 is fastened securely around the second body portion so that the second arm member 14 may apply torque to the second body portion without the second cuff 34 sliding along the second body portion. The orthosis 10 is attached to the first and second body portions in a first position. The second arm member 14 is rotated from the first position to a second position, relative to the first arm member 12, rotating the second body portion about the joint axis 16 stretching the joint. As the second arm member 14 is rotated to the second position, the second extension member 20 travels along an arcuate path about and substantially through point “P.” The orthosis 10 is maintained in the second position for a predetermined treatment time providing a constant stretch to the joint. The orthosis 10 may alternatively be configured to impart a constant force or load on the joint or may utilize the techniques of Static Progressive Stretch. These techniques can be used independent of each or combined, as described in co-pending application Ser. No. 11/203,516, entitled “Range of Motion System and Method”, and filed on Aug. 12, 2005, the entirety of which is incorporated by reference.
Additionally, the second extension member 12 can be made of a substantially rigid but flexible material, such that while the second extension member 12 is in the second position, the second extension member 12 acts like a spring, providing dynamic stretch to the connective tissue of the joint.
After the expiration of the treatment time, the second arm member 14 is moved back to the first position, relieving the joint. Optionally, the second arm member 14 can be rotated to a third position, increasing the stretch on the joint. The second arm member 14 can be rotated at discrete time intervals to incrementally increase the stretch of the joint through the treatment cycle. After completion of the treatment cycle, the second arm member is returned to the first position for removal of the orthosis 10.
The first and second arm members 12 and 14 are rigid members made of, for example, aluminum, stainless steel, polymeric, or composite materials. The arms are rigid so as to be able to transmit the necessary forces. It should be understood that any material of sufficient rigidity can be used.
In an embodiment, the components of the orthosis 10 of the present invention are made by injection molding. Generally for injection molding, tool and die metal molds of the orthosis 10 components are prepared. Hot, melted plastic material is injected into the molds. The plastic is allowed to cool, forming components. The components are removed from the molds and assembled. The cuff portions 32 or 34 can be individual molded and attached to the arm members 12 or 14. Alternatively, the cuff portions can be molded as an integrated part of the arm members 12 or 14.
In use, the orthosis 10 can be connected to the flexor side of the first and second body portions of the joint, which results in a decrease in angle as the joint is flexed (bent) and an increase in angle as the joint is extended (straightened). Alternatively, orthosis 10 of the present invention can be connected to the extensor side of the joint, which results in a decrease in angle as the joint is extended straightened and an increase in angle as the joint is flexed (bent).
In an embodiment, the orthosis 10 includes a first cuff 32 for attachment to a first body portion, and a second cuff 34 for attachment to a second body portion. The first body portion is joined to the second body portion at a joint, around which is located, as is well known, soft tissue. Each of the first and second cuffs 32 and 34 includes loop connectors for receiving straps extending around the body portions to clamp the cuffs 32 and 34 to the body portions.
The first cuff 32 is mounted for sliding movement on the first arm member 12 and is slidable along the first arm member 12 in a manner as described below. The second cuff 34 is mounted for sliding movement on a second arm member 14 and is slidable along the second arm member 12 in a manner as described below.
Bending a Joint in Extension:
In operation of the orthosis 10 to extend the joint, the orthosis 10 starts at a more flexed position. The first and second cuffs 32 and 34 are clamped onto the first and second body portions, respectively, by straps, tightly enough so that the cuffs 32 and 34 can apply torque to the body portions to extend the joint. The second arm member 14 is rotated from the first position to a second position, relative to the first arm member 12, rotating the second body portion about the joint axis 16 stretching the joint. As the second arm member 14 is rotated to the second position the second extension member 20 travels along an arcuate path about and substantially through point “P.” The orthosis 10 is maintained in the second position for a predetermined treatment time providing a constant stretch to the joint.
As the orthosis 10 is rotated from the first position to the second position, extending the joint, the first and second cuffs 32 and 34 move along the first and second arm members 12 and 14. The first cuff 32 moves inwardly along the first arm member 12. Similarly, the second cuff 34 moves inwardly along the second arm member 14. Because the cuffs 32 and 34 are clamped onto the first and second body portions as described above, the outward pivoting movement of the first and second arm members 12 and 14 and the cuffs 32 and 34 causes the joint to be extended as desired. However, this extension of the joint can place strong distractive forces on the soft tissues around the joint. The sliding movement of the cuffs 32 and 34, inwardly along the first and second arm members 12 and 14, helps to limit these distractive forces by counteracting the outward movement of the first and second arm members 12 and 14. The cuffs 32 and 34 slide inwardly along the first and second arm members 12 and 14 a distance far enough so that the joint is only slightly distracted during extension. Thus, the detrimental effects of strong distractive forces normally generated in forced extension of a joint are avoided, being replaced with the beneficial effects of limited and controlled distraction.
Bending a Joint in Flexion:
In operation of the orthosis 10 to flex the joint, the orthosis 10 starts at a more extended position. The first and second cuffs 32 and 34 are clamped onto the first and second body portions, respectively, by straps, tightly enough so that the cuffs 32 and 34 can apply torque to the body portions to extend the joint. The second arm member 14 is rotated from the first position to a second position, relative to the first arm member 12, rotating the second body portion about the joint axis 16 stretching the joint. As the second arm member 14 is rotated to the second position the second extension member 20 travels about and substantially though point “P,” along an arcuate path. The orthosis 10 is maintained in the second position for a predetermined treatment time providing a constant stretch to the joint.
As the orthosis 10 is rotated from the first position to the second position, flexing the joint, the first and second cuffs 32 and 34 move along the first and second arm members 12 and 14. The first cuff 32 moves outwardly along the first arm member 12. Similarly, the second cuff 34 moves outwardly along the second arm member 14. Because the cuffs 32 and 34 are clamped onto the first and second body portions the inward pivoting movement of the first and second arm members 12 and 14 and the cuffs 32 and 34 causes the joint to be flexed as desired. However, this flexion of the joint can place strong compressive forces on the soft tissues around the joint. The sliding movement of the cuffs 32 and 34, outwardly along the first and second arm members 12 and 14, helps to limit these compressive forces by counteracting the inward movement of the first and second arm members 12 and 14. The cuffs 32 and 34 slide outwardly along the first and second arm members 12 and 14 a distance far enough so that the joint is only slightly compressed during flexion. Thus, the detrimental effects of strong compressive forces normally generated in forced flexion of a joint are avoided, being replaced with the beneficial effects of limited and controlled compression.
Referring to
The first arm member 82 of the knee orthosis 80 includes a first extension member 90, which extends from the first arm member 82. The second arm member 84 of the knee orthosis 80 includes a second extension member 92 having an arcuate shape. The first and second extension members 90 and 92 are operatively connected to the third arm member 88, where the second extension member 92 is operably connected to the third arm member 88 at a point “P,” such that in operation the second arm member 84 travels through the third arm member 88 along an arcuate path of the second extension member 92. The arcuate shape of the second extension member 92 results in the lower leg portion rotating about the joint axis 86, when the second arm member 84 is moved from a first position to a second position relative to the first and third arm members 82 and 88. The radius of curvature of the second extension member 92 is a function of the joint to be treated and the degree of extension contractures.
A first cuff 94 is attached to the first arm member 82, wherein the first cuff 94 is positionable about the upper leg portion. The first cuff 94 is attached to the upper leg portion by cuff straps 98. The first cuff 94 secures the upper leg portion to the first arm member 82. Although the surface of first arm 82 to which first cuff 94 attaches is shown as arcuate (see
Referring to
The second extension member 92 has an arcuate shape, where the radius of curvature of the second extension member 92 is a function of the joint to be treated and the degree of extension contractures. The second extension member 92 includes an inner surface 112 have a plurality of teeth 114 thereon, where a stop 117 is provided to limit the travel along the inner surface 112. The second extension member 92 can include channels 115 disposed on opposite sides thereof.
Referring to
Referring also to
Guide pins 135 can be positioned in the channels 115 of the second extension member 92, engaging on one side the third arm member 88 and on an opposite side the cover plate 134. The guide pins 135 can be used to secure the second extension member 92 in the passage and control the tracking of the second arm member 84 along the guide channel 122.
Referring to
A push pin 142 can be positioned through a push pin hole 144 in the first extension member 90, such that the push pin 142 engages a positioning notch 146 on a bottom edge 148 of the third extension member 116. The push pin 142 prevents relative movement of the third arm member 88 with respect to the first arm member 82.
Referring to
Referring to
A second end 172 of the gear shaft 160 includes a compression washer 166 and a flat washer 168 mounted thereon. A shaft support 174 is positioned on the second end of the gear shaft 160, such that the shaft support 174 and the back cover 170 support the gear shaft 160 in the drive housing 120. The compression washer 166 and the flat washer 168 are positioned on the second end 172 of the gear shaft 160, such that they are interposed between an opposite end of the main gear 162 and the shaft support 174.
A first bevel gear 176 is positioned on the second end 172 of the gear shaft 160, such that a rotation of the first bevel gear 176 rotates the gear shaft 160 and the main gear 162. A second bevel gear 178 angularly engages the first bevel gear 176, such that a rotation of the second bevel gear 178 rotates the first bevel gear 176. The first and second bevel gears 176 and 178 are supported in the gear box 152, where the drive shaft 154 is positioned through the gear box 152, such that an end of the drive shaft 154 engages the second bevel gear 178.
The compression washers 166 are compressed between the ends of the main gear 162, the back cover 170 and the shaft support 174, where the compression washers 166 provide a frictional resistance to the rotation of the main gear 162. In this manner the compression washers 166 prevent a rotation of the main gear 162 without the use of the knob 158 and drive shaft 154 to rotate the gear shaft 160, providing an anti-rotation mechanism.
Referring to
Guide pins 135 can be positioned in the channels 115 of the second extension member 92, engaging on one side the third arm member 88 and on an opposite side the cover plate 134. The guide pins 135 can be used to secure the second extension member 92 in the passage and control the tracking of the second extension member 92 through the guide channel 122 of the third arm member 88.
Referring to
Referring to
Referring also to
The second end 204 of the drive mechanism 200 is press fitted into the outer sleeve 194, such that bearing plate 206 engages the second end 186 of the gear shaft 182 and the bearings 208 are compressed between the bearing plate 206 and the inner surface 212 of the outer sleeve 194. The compressive force between the bearing plate 206, the bearings 208, and the inner surface 212 of the outer sleeve 194 is sufficient to prevent a rotation of the main gear 188 without the use of the knob 158 and drive shaft 154 to rotate the gear shaft 182, thus providing an anti-rotation mechanism.
Referring to
Referring also to
The third arm member 230 can be slidingly affixed to the first arm member 82, where the third extension member 232 is slidingly positioned in the first extension member 90, where guide arms 138 of the first extension member 90 supports the third extension member 232 in the first extension member 90. Guide pins 140 can be positioned in the channels 234 of the third extension member 232, engaging on opposite sides of the first extension member 90. The guide pins 140 can be used to secure the third extension member 232 in the passage of the first extension member and control the tracking of the third extension member 232 within the first extension member 90, thereby allowing the third extension member 232 to slide along the arcuate path defined by the channels 234, rotating the third arm member 88 with respect to the first arm member 82.
A push pin 142 can be positioned through a push pin hole 144 in the first extension member 90, such that the push pin 142 is positioned through a push pin hole 236 in the channels 234 of the third extension member 232. The push pin 142 prevents relative movement of the third arm member 230 with respect to the first arm member 82.
In an exemplary use, the orthosis 80 is operated to extend a knee joint in the following manner. The first cuff 94 is fastened about the upper leg portion tightly enough that the first arm member 82 may apply torque to the upper leg portion without having the first cuff 94 slide along the upper leg portion. Similarly, the second cuff 96 is fastened securely around the lower leg portion so that the second arm member 84 may apply torque to the lower leg portion without the second cuff 96 sliding along the lower leg portion. The orthosis 80 is attached to the upper and lower leg portions in a first position. The second arm member 84 is rotated from the first position to a second position, relative to the first arm member 82, rotating the lower leg portion about the joint axis 86 stretching the joint. The orthosis 80 is maintained in the second position for a predetermined treatment time providing a constant stretch to the joint. Additionally, the second extension member 92 can be made of a substantially rigid but flexible material, such that while the second arm member 84 is in the second position the second extension member 92 acts like a spring, providing dynamic stretch to the connective tissue of the joint.
After the expiration of the treatment time, the second arm member 84 is moved back to the first position, relieving the joint. Optionally, the second arm member 84 can be rotated to a third position, increasing the stretch on the joint. The second arm member 84 can be rotated at discrete time intervals to incrementally increase the stretch of the joint through the treatment cycle. After completion of the treatment cycle, the second arm member 84 is returned to the first position for removal of the orthosis 80.
In another exemplary use, the push pin 144 is removed from the first and third arm members 82 and 88, such that the third arm members 88 is moved from a first position to a second position with respect to the first arm member 82, the third arm member 88 can slide along the arcuate path of the third extension 116 of the third arm member 88. The third arm member 88 can be adjusted with respect to the first arm member 82 in 0 degree to 22 degree increments. In an embodiment, the third arm member 88 can be adjusted with respect to the first arm member 82 in 11 degree increments.
The gear teeth 114 of the second arm member can have a travel range of approximately 29 degrees. The adjustment of the third arm member 88 with respect to the first arm member 82 can be utilized to increase the range on motion of the orthosis 80. It is thus contemplated that the orthosis 80 can have a range of motion from around 45 degrees flexion to about 15 degrees hyper-extension.
Although orthosis 80 has been primarily described as useful for extension, orthosis 80 can also be used for increasing range of motion in flexion. For example, orthosis 80 can be placed on the anterior aspect of the upper and lower leg to increase range of motion in extension. Placing orthosis 80 on the posterior aspect of the upper and lower leg would increase range of motion in flexion.
In this regard,
The third arm member 250 is slidingly positioned in the first extension member 244, and a push pin 252 can be positioned through a push pin hole 254 in the first extension member 244 so that the push pin 252 prevents relative movement of the third arm member 250 with respect to the first arm member 242. Moving the push pin 252 to a different push pin hole 254 allows the user to change the arc to closely match the user's maximum range of motion. In a preferred embodiment, the push pin holes 254 are located on the first extension member 244 in locations allowing for approximately 30 degrees of movement before needing to relocate the push pin 252. The push pin holes 254 are preferably located in positions allowing a range from 58 degrees flexion to 148 degrees flexion.
Referring also to
As is well known, the teeth in worm gear 264 can be configured to prevent back-off. Alternatively and as discussed above, one or more washers can be positioned to provide resistance to rotation and prevent back-off. Thus, in the engaged position, main gear 270 does not move unless knob 262 is rotated. In contrast, when drive shaft 260 is in the disengaged position, main gear 270 can freely rotate and travel against teeth 258. As shown, drive shaft 260 is pivotable about pivot point 272 between the engaged and disengaged positions. Release pin 274 can be placed in either a first hole 279a (engaged position) or a second hole 279b (disengaged position).
In an exemplary use shown in
After the expiration of the treatment time, the second arm member 246 is moved back to the first position, relieving the joint. Optionally, the second arm member 246 can be rotated to a third position, increasing the stretch on the joint. The second arm member 246 can be rotated at discrete time intervals to incrementally increase the stretch of the joint through the treatment cycle. After completion of the treatment cycle, the second arm member 246 is returned to the first position for removal of the orthosis 280.
In another exemplary use, the push pin 252 is removed from the first and third arm members 242 and 250, such that the third arm member 250 is moved from a first position to a second position with respect to the first arm member 242, the third arm member 250 can slide along the arcuate path of the second extension 288 of the third arm member 250. As a result and analogous to orthosis 80, the third arm member 250 can be adjusted with respect to the first arm member 242. In an embodiment, the third arm member 250 can be adjusted with respect to the first arm member 242 in approximately 20 degree increments.
The gear teeth 258 of the second arm member can have a travel range of approximately 90 degrees. The adjustment of the third arm member 250 with respect to the first arm member 242 can be utilized to increase the range on motion of the orthosis 280. It is thus contemplated that the orthosis 280 can have a range of motion from around 58 degrees flexion to about 158 degreesflexion.
Although orthosis 280 has been primarily described as useful for flexion, orthosis 280 can also be used for increasing range of motion in flexion. For example, orthosis 280 can be placed on the anterior aspect of the upper and lower leg to increase range of motion in flexion. Placing orthosis 280 on the posterior aspect of the upper and lower leg would increase range of motion in extension.
For either orthosis 80 or orthosis 280, the first, second, and third arm members are rigid members made of, for example, aluminum, stainless steel, polymeric, or composite materials. The arms are rigid so as to be able to transmit the necessary forces. It should be understood that any material of sufficient rigidity can be used.
In an embodiment, the components of the orthosis 80, 280 of the present invention are made by injection molding. Generally for injection molding, tool and die metal molds of the orthosis 80, 280 components are prepared. Hot, melted plastic material is injected into the molds. The plastic is allowed to cool, forming components. The components are removed from the molds and assembled. The cuff portions can be individual molded and attached to the arm members. Alternatively, the cuff portions can be molded as an integrated part of the arm members.
Similarly, the gears are rigid members made of, for example, aluminum, stainless steel, polymeric, or composite materials. The gears are rigid so as to be able to transmit the necessary forces.
In the above description, the second and/or third extension members are shown and described as having a substantially circular arcuate shape, positioning the axis of rotation at the joint axis. However, it is contemplated that the second and/or third extension members and can have alternative shapes.
The drive assemblies are described as utilizing a gear system. However, it is contemplated that other known drive systems can be used to move the first extension member with respect to the second extension member, for example a friction type drive system. Regardless of the drive system used, the joint orthosis of the present invention can act as a brace, restricting the relative movement of the first and second body portions to one degree of freedom (e.g. flexion and extension about the joint). Thus, drive assemblies can be configured to allow free motion in one degree of freedom. This can be achieved in a number of different ways. For example, the gears can be positioned such that it does not engage teeth.
In an alternative embodiment, the drive assembly of orthosis 80, 280 in accordance with the present invention can be actuated by a motor instead of by a manually actuatable member, such as the knob 156, 262. Likewise, the motor may be configured and adapted with gearing that causes the orthosis to cycle through a range of motion in a predetermined manner, or alternatively maybe controlled by a programmable logic controller (PLC).
In an embodiment, an electric motor is mounted to the shaft 154, 268 for rotation of the gears. A battery provides electric power to the motor. Alternatively, the motor can be supplied with external power. A microprocessor controls the operation of the motor. The microprocessor and motor together can be used to cycle the second and third arm members through extension and flexion; to move the first and second arm members in one pivotal direction a certain amount, hold there while tissue stretches, then move further in that direction; or in any other manner.
In another manner of use, the orthosis can be set to cycle to one end of the joint's range of motion and hold there for a predetermined period of time, then cycle to the other end of the joint's range of motion and hold there. The programming and control of the microprocessor is within the skill of the art as it relates to driving the motor to control the second and third arm members 84 and 88 to move in known manners. This embodiment is ideally suited for continuous passive motion exercise, because the orthosis is portable and because the motor can be programmed with the desired sequence of movements.
It should be understood that the particular physical arrangement of the motor, the battery, and the microprocessor is not the only possible arrangement of those elements. The invention contemplates that other arrangements of these or similarly functional elements are quite suitable, and thus, the invention is intended to cover any such arrangement. Additionally, another type of power source, other than an electric motor, can also be used. For example, the use of a hydraulic or pneumatic motor as the drive mechanism is contemplated.
The present invention can further include a monitor for use with the orthosis 80, 280, which provides assurances the patient is properly using the orthosis 80, 280 during his/her exercise period. For instance, the monitor can have a position sensor, a temperature sensor, a force sensor, a clock or timer, or a device type sensor for monitoring the patient's implementation of a protocol. The information obtained from these monitoring devices may be stored for later analysis or confirmation of proper use or may be transmitted in real-time during use of the device. The data obtained from the monitor can be analyzed by a healthcare professional or technician and the protocol can be adjusted accordingly.
This analysis may be conducted remotely, thereby saving the time and expense of a home visit by a healthcare professional or technician. An exemplary monitoring system is provided in U.S. Publication No. 20040215111 entitled “Patient Monitoring Apparatus and Method for Orthosis and Other Devices,” to Bonutti et al., the content of which is herein expressly incorporated by reference in its entirety.
The components of the present invention are rigid members made of, for example, aluminum, stainless steel, polymeric, or composite materials. The member and extensions are sufficiently rigid to transmit the necessary forces. It should be understood that any material of sufficient rigidity might be used. For example, some components can be made by injection molding. Generally, for injection molding, tool and die metal molds of the components are prepared. Hot, melted plastic material is injected into the molds. The plastic is allowed to cool, forming components. The components are removed from the molds and assembled.
Furthermore, it is contemplated that the components can be made of polymeric or composite materials such that the device can be disposable. For example, at least some or all of the components can be made of a biodegradable material such as a biodegradable polymer. Among the important properties of these polymers are their tendency to depolymerize relatively easily and their ability to form environmentally benign byproducts when degraded or depolymerized. One such biodegradable material is poly (hydroxyacids) (“PHA's”) such as polyactic acid (“PLA”) and polyglycolic acid (“PGA”).
Additionally, the device can be made of a nonmagnetic material. In such instance, the device can be used as a positioning device for use in imaging devices, such as a MRI device. It is also contemplated that the device can be used as a positioning device for use during surgical procedures, where it may be necessary to adjust and hold the position of the joint.
It will be appreciated by persons skilled in the art that the present invention is not limited to what has been particularly shown and described herein above. For example, although the examples presented identify the wrist joint, the present invention can be used for any joint. In addition, unless mention was made above to the contrary, it should be noted that all of the accompanying drawings are not to scale. A variety of modifications and variations are possible in light of the above teachings without departing from the scope and spirit of the invention.
The present application claims the benefit of U.S. Provisional Patent Application No. 60/888,107 filed Feb. 5, 2007, entitled KNEE ORTHOSIS, the contents of which are herein incorporated by references in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
432327 | Page | Jul 1890 | A |
433227 | Beacock | Jul 1890 | A |
2191283 | Longfellow | Feb 1940 | A |
2206902 | Kost | Jul 1940 | A |
2223276 | Ward | Nov 1940 | A |
2237252 | Longfellow | Apr 1941 | A |
2246689 | Kost | Jun 1941 | A |
2250493 | Milne | Jul 1941 | A |
2590729 | Scognamillo | Mar 1952 | A |
2590739 | Wahner et al. | Mar 1952 | A |
2811154 | Scholl | Oct 1957 | A |
2820455 | Hall | Jan 1958 | A |
2829562 | La Rue | Apr 1958 | A |
2832334 | Whitelaw | Apr 1958 | A |
3083708 | Gottfried | Apr 1963 | A |
3338237 | Sconce | Aug 1967 | A |
3351055 | Gottfried | Nov 1967 | A |
3548818 | Kaplan | Dec 1970 | A |
3580248 | Larson | May 1971 | A |
3698389 | Guedel | Oct 1972 | A |
3701349 | Larson | Oct 1972 | A |
3724452 | Nitschke | Apr 1973 | A |
3760056 | Rudy | Sep 1973 | A |
3795243 | Miller | Mar 1974 | A |
3811434 | Jacobson et al. | May 1974 | A |
3814419 | Bjorklund et al. | Jun 1974 | A |
3856004 | Cox | Dec 1974 | A |
3955565 | Johnson, Jr. | May 1976 | A |
3970316 | Westmoreland, Jr. | Jul 1976 | A |
3976057 | Barclay | Aug 1976 | A |
4039183 | Sakurada | Aug 1977 | A |
4076022 | Walker | Feb 1978 | A |
4084267 | Zadina | Apr 1978 | A |
4108170 | Spann | Aug 1978 | A |
4180870 | Radulovic et al. | Jan 1980 | A |
4214577 | Hoy | Jul 1980 | A |
4229001 | Roman | Oct 1980 | A |
4237873 | Terry et al. | Dec 1980 | A |
4241731 | Pauley | Dec 1980 | A |
4273113 | Hofstein | Jun 1981 | A |
4285773 | Taciuk | Aug 1981 | A |
4320748 | Racette et al. | Mar 1982 | A |
4363481 | Erickson | Dec 1982 | A |
4370977 | Mauldin et al. | Feb 1983 | A |
4383523 | Schurman | May 1983 | A |
4417569 | Brudny | Nov 1983 | A |
4441489 | Evans et al. | Apr 1984 | A |
4454871 | Mann et al. | Jun 1984 | A |
4456001 | Pescatore | Jun 1984 | A |
4456002 | Barber et al. | Jun 1984 | A |
4502470 | Kiser et al. | Mar 1985 | A |
4502681 | Blomqvist | Mar 1985 | A |
4508111 | Hepburn | Apr 1985 | A |
4509509 | Bouvet et al. | Apr 1985 | A |
4538595 | Hajianpour | Sep 1985 | A |
4538600 | Hepburn | Sep 1985 | A |
4570619 | Gamm | Feb 1986 | A |
4576151 | Carmichael et al. | Mar 1986 | A |
4589406 | Florek | May 1986 | A |
4606542 | Segal | Aug 1986 | A |
4612919 | Best | Sep 1986 | A |
4628913 | Lerman | Dec 1986 | A |
4641639 | Padilla | Feb 1987 | A |
4653479 | Maurer | Mar 1987 | A |
4665905 | Brown | May 1987 | A |
4688559 | Vito et al. | Aug 1987 | A |
4693239 | Clover, Jr. | Sep 1987 | A |
4716889 | Saringer | Jan 1988 | A |
4718665 | Airy et al. | Jan 1988 | A |
4727865 | Hill-Byrne | Mar 1988 | A |
4739334 | Soref | Apr 1988 | A |
4765320 | Lindemann et al. | Aug 1988 | A |
4788941 | Villeneuve | Dec 1988 | A |
4790301 | Silfverskiold | Dec 1988 | A |
4793334 | McGuinness et al. | Dec 1988 | A |
4805601 | Eischen, Sr. | Feb 1989 | A |
4807601 | Wright | Feb 1989 | A |
4809688 | Aymerica del Valle et al. | Mar 1989 | A |
4834073 | Bledsoe et al. | May 1989 | A |
4844094 | Grim | Jul 1989 | A |
4844454 | Rogers | Jul 1989 | A |
4844455 | Funkhouser, Jr. | Jul 1989 | A |
4848326 | Lonardo | Jul 1989 | A |
4862877 | Barber | Sep 1989 | A |
4865024 | Hensley et al. | Sep 1989 | A |
4869267 | Grim et al. | Sep 1989 | A |
4869499 | Schiraldo | Sep 1989 | A |
4884454 | Johnson | Dec 1989 | A |
4913135 | Mattingly | Apr 1990 | A |
4913755 | Grim | Apr 1990 | A |
4930497 | Saringer | Jun 1990 | A |
4953543 | Grim et al. | Sep 1990 | A |
4955369 | Bledsoe et al. | Sep 1990 | A |
4955396 | Fralick et al. | Sep 1990 | A |
4957281 | Christolear, Jr. | Sep 1990 | A |
4964402 | Grim et al. | Oct 1990 | A |
4991234 | Greenberg | Feb 1991 | A |
4996979 | Grim et al. | Mar 1991 | A |
5005563 | Veale | Apr 1991 | A |
5018514 | Grood et al. | May 1991 | A |
5019050 | Lynn et al. | May 1991 | A |
5025782 | Salerno | Jun 1991 | A |
5027688 | Suzuki et al. | Jul 1991 | A |
5027801 | Grim | Jul 1991 | A |
5027802 | Donohue | Jul 1991 | A |
5036837 | Mitchell et al. | Aug 1991 | A |
5036838 | Sherman | Aug 1991 | A |
5052375 | Stark et al. | Oct 1991 | A |
5052379 | Airy et al. | Oct 1991 | A |
5060640 | Rasmusson | Oct 1991 | A |
5070866 | Alexander et al. | Dec 1991 | A |
5078128 | Grim et al. | Jan 1992 | A |
5088481 | Darby | Feb 1992 | A |
5100403 | Hotchkiss et al. | Mar 1992 | A |
5102411 | Hotchkiss et al. | Apr 1992 | A |
5116359 | Moore | May 1992 | A |
5125400 | Johnson, Jr. | Jun 1992 | A |
5135470 | Reeves | Aug 1992 | A |
5139475 | Robicsek | Aug 1992 | A |
5141489 | Sereboff | Aug 1992 | A |
5156589 | Langen et al. | Oct 1992 | A |
5163451 | Grellas | Nov 1992 | A |
5167612 | Bonutti | Dec 1992 | A |
5191903 | Donohue | Mar 1993 | A |
5197942 | Brady | Mar 1993 | A |
5201702 | Mars | Apr 1993 | A |
5201772 | Maxwell | Apr 1993 | A |
5201776 | Freeman | Apr 1993 | A |
5203321 | Donovan et al. | Apr 1993 | A |
5211161 | Stef | May 1993 | A |
5213094 | Bonutti | May 1993 | A |
5213095 | Dague | May 1993 | A |
5218954 | van Bemmelen | Jun 1993 | A |
5226245 | Lamont | Jul 1993 | A |
5232435 | Leibinsohn | Aug 1993 | A |
5252101 | Rosenwinkel et al. | Oct 1993 | A |
5252102 | Singer et al. | Oct 1993 | A |
5261125 | Cartwright et al. | Nov 1993 | A |
5277695 | Johnson, Jr. et al. | Jan 1994 | A |
5285773 | Bonutti et al. | Feb 1994 | A |
5297540 | Kaiser et al. | Mar 1994 | A |
5312322 | Santana | May 1994 | A |
5316022 | Schiek, Sr. | May 1994 | A |
5323435 | Baversten | Jun 1994 | A |
RE34661 | Grim | Jul 1994 | E |
5327882 | Saringer et al. | Jul 1994 | A |
5328448 | Gray, Sr. | Jul 1994 | A |
5329705 | Grim et al. | Jul 1994 | A |
5348530 | Grim et al. | Sep 1994 | A |
5349956 | Bonutti | Sep 1994 | A |
5352216 | Shiono et al. | Oct 1994 | A |
5354260 | Cook | Oct 1994 | A |
5364323 | Liu | Nov 1994 | A |
5365947 | Bonutti | Nov 1994 | A |
5370133 | Darby et al. | Dec 1994 | A |
5372597 | Hotchkiss et al. | Dec 1994 | A |
5376091 | Hotchkiss et al. | Dec 1994 | A |
5378223 | Grim et al. | Jan 1995 | A |
5385536 | Burkhead et al. | Jan 1995 | A |
5389065 | Johnson, Jr. | Feb 1995 | A |
5391132 | Greenwald | Feb 1995 | A |
5395303 | Bonutti et al. | Mar 1995 | A |
5399152 | Habermeyer et al. | Mar 1995 | A |
5403265 | Berguer et al. | Apr 1995 | A |
5407420 | Bastyr et al. | Apr 1995 | A |
5407422 | Matthijs et al. | Apr 1995 | A |
5417643 | Taylor | May 1995 | A |
5419757 | Daneshvar | May 1995 | A |
5421874 | Pearce | Jun 1995 | A |
5435009 | Schild et al. | Jul 1995 | A |
5437611 | Stern | Aug 1995 | A |
5437619 | Malewicz et al. | Aug 1995 | A |
5452205 | Telepko | Sep 1995 | A |
5453075 | Bonutti et al. | Sep 1995 | A |
5453082 | Lamont | Sep 1995 | A |
5456268 | Bonutti | Oct 1995 | A |
5456286 | Warner et al. | Oct 1995 | A |
5464385 | Grim | Nov 1995 | A |
5466213 | Hogan et al. | Nov 1995 | A |
5466250 | Johnson, Jr. et al. | Nov 1995 | A |
5472407 | Schenck | Dec 1995 | A |
5472410 | Hamersly | Dec 1995 | A |
5492133 | McVicker | Feb 1996 | A |
5503619 | Bonutti | Apr 1996 | A |
5503622 | Wehr | Apr 1996 | A |
5503908 | Faass | Apr 1996 | A |
5518009 | Ruiz-Gonzalez | May 1996 | A |
5520181 | Kreidler et al. | May 1996 | A |
5520620 | Johnson | May 1996 | A |
5520628 | Wehr | May 1996 | A |
5527269 | Reithofer | Jun 1996 | A |
5531669 | Varnau | Jul 1996 | A |
5535274 | Braitberg et al. | Jul 1996 | A |
5538486 | France et al. | Jul 1996 | A |
5571077 | Klearman et al. | Nov 1996 | A |
5575764 | Van Dyne | Nov 1996 | A |
5577998 | Johnson, Jr. et al. | Nov 1996 | A |
5605535 | Lepage | Feb 1997 | A |
5609570 | Lamont | Mar 1997 | A |
5611764 | Bonutti et al. | Mar 1997 | A |
5620411 | Schumann et al. | Apr 1997 | A |
5626537 | Danyo et al. | May 1997 | A |
5647378 | Farnum | Jul 1997 | A |
5653680 | Cruz | Aug 1997 | A |
5665059 | Klearman et al. | Sep 1997 | A |
5681269 | Basaj et al. | Oct 1997 | A |
5685830 | Bonutti | Nov 1997 | A |
5749840 | Mitchell et al. | May 1998 | A |
5755679 | Selner et al. | May 1998 | A |
5761834 | Grim et al. | Jun 1998 | A |
5772619 | Corbett | Jun 1998 | A |
5778565 | Holt et al. | Jul 1998 | A |
5788659 | Haas | Aug 1998 | A |
5792084 | Wilson et al. | Aug 1998 | A |
5820577 | Taylor | Oct 1998 | A |
5823975 | Stark et al. | Oct 1998 | A |
5833639 | Nunes et al. | Nov 1998 | A |
5839139 | Fink | Nov 1998 | A |
5848979 | Bonutti et al. | Dec 1998 | A |
5865773 | Koledin | Feb 1999 | A |
5882320 | Peterson | Mar 1999 | A |
5882323 | Belkin | Mar 1999 | A |
5919148 | Marko et al. | Jul 1999 | A |
5929782 | Stark et al. | Jul 1999 | A |
5940992 | Darby | Aug 1999 | A |
5943705 | Sink | Aug 1999 | A |
5951499 | Saringer et al. | Sep 1999 | A |
5980435 | Joutras et al. | Nov 1999 | A |
6001075 | Clemens et al. | Dec 1999 | A |
6007500 | Quintinskie, Jr. | Dec 1999 | A |
6021780 | Darby | Feb 2000 | A |
6027468 | Pick | Feb 2000 | A |
6053169 | Hunt | Apr 2000 | A |
6059576 | Brann | May 2000 | A |
6093162 | Fairleigh et al. | Jul 2000 | A |
6099489 | Herzberg et al. | Aug 2000 | A |
6113562 | Bonutti et al. | Sep 2000 | A |
6142964 | Gilmour | Nov 2000 | A |
6142965 | Mathewson | Nov 2000 | A |
6155994 | Hubbard et al. | Dec 2000 | A |
6179747 | Kelley | Jan 2001 | B1 |
6179800 | Torrens | Jan 2001 | B1 |
6184797 | Stark et al. | Feb 2001 | B1 |
6228044 | Jensen et al. | May 2001 | B1 |
6267742 | Krivosha et al. | Jul 2001 | B1 |
6296595 | Stark et al. | Oct 2001 | B1 |
6371123 | Stark et al. | Apr 2002 | B1 |
6384755 | Hayden | May 2002 | B1 |
6409691 | Dakin et al. | Jun 2002 | B1 |
6436058 | Krahner et al. | Aug 2002 | B1 |
6485447 | Lavery et al. | Nov 2002 | B1 |
6502577 | Bonutti | Jan 2003 | B1 |
6503213 | Bonutti | Jan 2003 | B2 |
6509659 | Carroll et al. | Jan 2003 | B1 |
6572571 | Lowe | Jun 2003 | B2 |
6575926 | Bonutti | Jun 2003 | B2 |
6599255 | Zhang | Jul 2003 | B2 |
6599263 | Bonutti et al. | Jul 2003 | B1 |
6637429 | Mundrick et al. | Oct 2003 | B2 |
6682497 | Jensen et al. | Jan 2004 | B2 |
6743187 | Solomon | Jun 2004 | B2 |
6770047 | Bonutti | Aug 2004 | B2 |
6890285 | Rahman et al. | May 2005 | B2 |
6921377 | Bonutti | Jul 2005 | B2 |
6929616 | Bonutti et al. | Aug 2005 | B2 |
6958048 | Bonutti | Oct 2005 | B2 |
6974431 | Jensen | Dec 2005 | B2 |
7044925 | Castillo et al. | May 2006 | B2 |
7112179 | Bonutti et al. | Sep 2006 | B2 |
7182738 | Bonutti et al. | Feb 2007 | B2 |
7204814 | Peles | Apr 2007 | B2 |
7306573 | Bonutti | Dec 2007 | B2 |
7404804 | Bonutti | Jul 2008 | B2 |
7473234 | Weltner et al. | Jan 2009 | B1 |
7517330 | Deharde et al. | Apr 2009 | B2 |
20010047209 | Solomon | Nov 2001 | A1 |
20020029784 | Stark | Mar 2002 | A1 |
20020183655 | Zhang | Dec 2002 | A1 |
20040082885 | Culhane et al. | Apr 2004 | A1 |
20040153010 | Bonutti | Aug 2004 | A1 |
20040215120 | Jensen | Oct 2004 | A1 |
20050197605 | Bonutti et al. | Sep 2005 | A1 |
20060036205 | Bonutti | Feb 2006 | A1 |
20070038161 | Bonutti et al. | Feb 2007 | A1 |
20070055190 | Bonutti et al. | Mar 2007 | A1 |
20070100267 | Bonutti et al. | May 2007 | A1 |
20070135738 | Bonutti et al. | Jun 2007 | A1 |
20070197605 | Glombik et al. | Aug 2007 | A1 |
20070219475 | Bonutti et al. | Sep 2007 | A1 |
20070219476 | Bonutti et al. | Sep 2007 | A1 |
20080091132 | Bonutti | Apr 2008 | A1 |
20080188356 | Bonutti | Aug 2008 | A1 |
Number | Date | Country |
---|---|---|
2066151 | Oct 1992 | CA |
2065669 | Oct 1993 | CA |
405327 | Oct 1924 | DE |
2829562 | Jan 1980 | DE |
8806231.7 | May 1988 | DE |
0181668 | May 1986 | EP |
0181688 | May 1986 | EP |
0380060 | Jan 1990 | EP |
0510840 | Oct 1992 | EP |
2661333 | Apr 1990 | FR |
4261657 | Sep 1992 | JP |
2001 087296 | Apr 2001 | JP |
1426580 | Sep 1988 | RU |
1158195 | May 1985 | SU |
1671296 | Aug 1991 | SU |
WO 8804543 | Jun 1988 | WO |
WO 2004073143 | Jan 2004 | WO |
WO 2005086741 | Sep 2005 | WO |
WO 2007051168 | May 2007 | WO |
WO 2007109638 | Sep 2007 | WO |
PCTUS08053072 | Aug 2008 | WO |
WO 2008036895 | Aug 2008 | WO |
PCTUS08053072 | Aug 2009 | WO |
Entry |
---|
Advertising materials from the Internet on Jun. 5, 1998 entitled: “Quadrant by Smith & Nephew DonJoy”. “Entering a New Plane”. |
Advertising materials from the Internet on Jun. 5, 1998 entitled: “Make DonJoy's Quadrant Your First Choice for Effective Post-Operative Shoulder Treatment”. “Quadrant Brace Specifications”. |
Advertising materials from the Internet on Jun. 5, 1998 entitled: “Ultraslingtm by DonJoy”. |
Neporent et al. “Weight Training for Dummies” 1997, p. 294. |
Dynasplint Systems Inc., “Practitioner Information for Dynasplint LPS Orthosis—Knee Extension”, date known but prior to Aug. 23, 1991. |
Publication by UE Tech, Technology Meeting Human Needs, Rehabilitation Product Catalog, vol. 7, publication date unknown, but prior to Oct. 13, 1998. |
Taber's Cyclopedic Medical Dictionary 16th Edition (1989) (#34), p. 521, definition of “distraction”. |
Number | Date | Country | |
---|---|---|---|
20080188356 A1 | Aug 2008 | US |
Number | Date | Country | |
---|---|---|---|
60888107 | Feb 2007 | US |