Knee pad

Information

  • Patent Grant
  • 6253376
  • Patent Number
    6,253,376
  • Date Filed
    Wednesday, May 31, 2000
    24 years ago
  • Date Issued
    Tuesday, July 3, 2001
    22 years ago
  • Inventors
  • Examiners
    • Calvert; John J.
    • Patel; Tejash
    Agents
    • Litman; Richard C.
Abstract
A knee pad is disclosed for cushioning a human knee. The knee pad includes a cushion section having a fluid-filled chamber. The fluid chamber is filled with a gas, a liquid, a gel, or another fluid. A knee cup is removably attached to the outer layer of the cushion section. The knee cup is interchangeable, so that a knee cup of an appropriate material may be attached for the particular activity the wearer is engaged in. The knee pad is held on the knee by at least one fastening strap. Each fastening strap is removably attached to the cushion section, so that it may easily be replaced when worn out. The invention also includes a knee pad set having two or more interchangeable knee cups for various construction jobs and/or sports.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to knee pads.




2. Description of Related Art




Knee pads are well known for protecting the knees while working or while playing sports. One common type of knee pad for construction work includes a cushion section which fits over the knee. A knee cup of rigid plastic is attached to the cushion section by stitching. The rigid knee cup allows the user to move around easily by swiveling and sliding on the knees. The rigid knee cup is particularly useful on floors with tile, cement, or carpeted surfaces. The cushion section typically includes a foam pad to cushion the knee and the knee cup.




The rigid plastic knee cup is very useful in some situations, but has several disadvantages. Some surfaces, such as wood flooring, are scratched by the rigid plastic. For these surfaces, expensive specialty knee pads must be used. The smooth shell of the rigid plastic knee cup makes it unsuitable for roof work and other situations where traction is important.




U.S. Pat. No. 1,792,048 to Swenson discloses a knee protector having two bands of elastic material stitched to a rubber cushioning pad. The length of each band is adjustable by a three-bar fitting.




U.S. Pat. No. 4,872,448 to Johnson, Jr. discloses a knee brace that functions to support and stabilize the patella of the knee. An inflatable U-shaped air cell extends to either side of the patella. The air cell may be inflated by mouth pressure through a tube and valve. The-straps are secured around the leg and the air cell by hook and loop fastener. A backing member of open cell polyurethane foam is located between the knee and the air cell, and has a perforation to permit the crown of the patella to extend through.




U.S. Pat. No. 5,383,843 to Watson et al. teaches an air pressure knee brace apparatus having valve means to allow the user to adjust the desired amount of support pressure. The pneumatic chamber has an aperture located directly over the kneecap. The adjustment straps include buckles to control the tension around the knee. The front of the apparatus is composed of neoprene, while the pneumatic chamber is made of latex rubber.




U.S. Pat. No. 5,500,955 to Gongea discloses a knee pad for athletes which includes a stretchable elastic region connecting the various cushion regions. The fastening strips also attach to the elastic region.




U.S. Pat. No. 5,524,292 to Hargens discloses a knee pad unit having a hard outer plastic shell. Inflatable pneumatic tubes are attached to the shell by VELCRO fasteners. The tubes are inflated by a hand held air pump.




U.S. Pat. No. 5,727,252 to Oetting et al. teaches a knee pad having first and second protective paddings hinged to one another. The paddings are formed of cushioned foam in fabric liners. The straps are secured with hook and loop fasteners and may be composed of elastic. A high impact plastic shell is attached to the front face with hook and loop fastener.




German Patent No. DE 4200056-A1 discloses a knee pad having rubber walls doubled to form a pocket-type hollow cavity containing elastomeric foam.




None of the above inventions and patents, taken either singly or in combination, is seen to describe the instant invention as claimed.




SUMMARY OF THE INVENTION




The present invention is a knee pad for cushioning a human knee. The knee pad includes a cushion section having a fluid-filled chamber. The fluid chamber is filled with a gas, a liquid, a gel, or another fluid. A knee cup is removably attached to the outer layer of the cushion section. The knee cup is interchangeable, so that a knee cup of an appropriate material may be attached for the particular activity the wearer is engaged in. The knee pad is held on the knee by at least one fastening strap. Each fastening strap is removably attached to the cushion section, so that it may easily be replaced when worn out. The invention also includes a knee pad set having two or more interchangeable knee cups for various construction jobs and/or sports.




Accordingly, it is a principal object of the invention to provide a knee pad having a cushion section with a fluid-filled chamber, a removable knee cup, and at least one removable fastening strap.




Another object of the invention is to provide a knee pad having a fluid chamber filled with a gas, a liquid, a gel, or another fluid.




It is another object of the invention to provide a knee pad which is comfortable to wear.




It is a further object of the invention to provide a knee pad which protects the knee while working on the knees.




Still another object of the invention is to provide a knee pad which protects the knee from injury due to falls during athletic activity.




Another object of the invention is to provide a knee pad having interchangeable knee cups so that a knee cup of an appropriate material may be attached for the particular activity the wearer is engaged in.




Another object of the invention is to provide a knee pad having removable fastening straps which can be replaced when worn out or damaged.




It is an object of the invention to provide improved elements and arrangements thereof in an apparatus for the purposes described which is inexpensive, dependable and fully effective in accomplishing its intended purposes.




These and other objects of the present invention will become readily apparent upon further review of the following specification and drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an environmental, perspective view of a knee pad according to the present invention.





FIG. 2

is an exploded, perspective back view of the knee pad of FIG.


1


.





FIG. 3

is a fragmented, cross-sectional view taken along line


3





3


of FIG.


1


.





FIG. 4

is a fragmented, perspective view of a knee pad having a knee cup covering substantially the entire outer layer of the cushion section.





FIG. 5

is a detail view of a fluid chamber having an attached pump and a pressure release valve.





FIG. 6

shows a front view of an alternative embodiment of a knee pad according to the present invention with the knee cup broken away to show a one piece strap.





FIG. 7

shows a sectional view of an alternative embodiment of a fluid chamber for a knee pad according to the present invention.





FIG. 8

shows a front view of another alternative embodiment of a fluid chamber for a knee pad according to the present invention with parts broken away to show the interior of the chamber.





FIG. 9

shows a front view of a knee pad kit according to the present invention.











Similar reference characters denote corresponding features consistently throughout the attached drawings.




DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention is a knee pad


10


for cushioning a human knee. The knee pad


10


includes a cushion section


12


having a fluid-filled chamber


14


. The fluid chamber


14


may be filled with a gas, a liquid, a gel, or another fluid. An interchangeable knee cup


16


is removably attached to the cushion section


12


. The knee pad


10


is held on the knee by at least one fastening strap. Preferably there are two fastening straps


18


and


20


, each removably attached to the cushion section


12


.




The cushion section


12


includes an outer layer


22


and an opposite inner layer


24


, as shown in

FIGS. 2 and 3

. The cushion section


12


has a shallow U-shape in cross section, as shown in FIG.


3


. The inner layer


24


is concave and adapted to contact and cradle the knee and leg for the wearer's comfort. The outer layer


22


is correspondingly convex. See

FIGS. 1 and 3

.




The outer layer


22


is preferably composed or substantially composed of fabric, ideally high strength nylon or polyamide fabric, such as fabric used in bullet-proof vests. Suitable fabric is any fabric made with or reinforced by an aramid yarn sold under the trademark KEVLAR by DuPont. Any fabric used for the outer layer is preferably a non-absorbent synthetic, or contains a filler which renders the fabric water resistant. A non-absorbent fabric avoids absorption of water when working or playing around spills, leaks, and puddles.




The inner layer


24


may also be composed of fabric, such as a high strength polyamide or nylon fabric, including KEVLAR. A foam-backed fabric may be used for the inner layer


24


.




The cushion section


12


has a top edge


26


, a bottom edge


28


, and two side edges


30


. The top and bottom edges


26


and


28


are oriented toward the wearer's upper and lower leg


23


and


25


respectively. Both the top and the bottom edges


26


and


28


are preferably somewhat rounded. The side edges


30


are preferably slightly angled, so that the cushion section


12


is widest near the top edge


26


and tapers gradually towards the bottom edge


28


. This shape is comfortable for the wearer and provides good protection to the knee for a variety of activities.




The cushion section


12


may include a foam layer


21


between the fluid chamber


14


and the outer layer


22


. The foam layer


21


adds additional cushioning. The foam layer


21


also protects the fluid chamber


14


from puncture by nails, pieces of glass, sharp corners, etc. The foam layer


21


may be thicker where greater pressure is expected, as shown in FIG.


3


. Preferably the foam layer


21


has a uniform thickness, as shown in FIG.


2


. The thickness is preferably less than ½ inch, most preferably about ¼ inch. Preferably the foam layer


21


extends the full width and length of the cushion section


12


. The foam layer


21


may be composed of styrofoam, polyethylene foam, polyolefin foam, or similar foams of synthetic resins. A closed cell foam is preferred for extra durability and to avoid absorption of water.




The various parts of the cushion section


12


, including the outer


22


, inner


24


, and foam layers


21


and the fluid chamber


14


, may be fixedly attached to each other. However, the inner layer


24


ideally is composed of two separate sections


17


and


19


. The sections overlap, leaving an open slit


15


between them. The slit


15


provides access to the fluid chamber


14


and the foam layer


21


. The fluid chamber


14


and the foam layer


21


can be removed, inspected, and replaced if necessary.




The fluid chamber


14


preferably has a shape generally similar to that of the cushion section


12


as a whole, and includes rounded top and bottom edges


27


and


29


and tapering side edges


31


. Ideally the fluid chamber


14


extends substantially the full width and length of the cushion section


12


. However, if desired the fluid chamber


14


may extend to cover only the knee area, which is subject to the most pressure.




The fluid chamber


14


is located between the outer and inner layers


22


and


24


, as shown in

FIGS. 2 and 3

. The fluid chamber


14


may be adjacent to the outer


22


and inner


24


layers, or one or more protective layers may surround the fluid chamber


14


. The fluid chamber


14


is preferably composed of puncture-resistant, flexible rubber or plastic. A thick, flexible rubber or polyvinyl chloride is acceptable. A sturdy material is required to withstand the high pressures created in the fluid chamber


14


when a person works or falls on the knees. The rubber or plastic may be heat sealed around the peripheral edge.




The fluid chamber


14


contains a fluid


32


. The fluid may be a liquid or a gas. Suitable gases for the fluid


32


include air and nitrogen. The liquid may be a free-flowing liquid, such as water, or a semiliquid gel. The fluid


32


may also be a sand or powder chosen for its ability to flow freely and absorb shock. The fluid chamber


14


may be filled with fluid


32


by the manufacturer and sealed to prevent escape of the fluid


32


, as in FIG.


2


.




The fluid chamber


14


may contain partitions


33


and sealing points


41


. The partitions


33


represent walls within the chamber


14


which restrict or redirect the flow of fluid in the chamber


14


. The sealing points


41


represent points or small areas where the walls of the fluid chamber are bonded to each other by adhesive, by thermal or ultrasonic welding, or other means. Together, the partitions


33


and the sealing points


41


prevent the walls of the fluid chamber


14


from distending too much from pressure caused by the fluid. They also equalize the fluid distribution and allow the fluid chamber


14


to bend more easily and conform to the contour and movement of the knee. See FIG.


5


.




As shown in

FIG. 7

, the fluid chamber


14


may comprise a plurality of fluid compartments


74


. The fluid compartments


74


may be completely sealed off from each other by partition walls


76


, or the compartments


74


may be connected to each other by ports


78


defined in the partition walls. Hence, the fluid chamber


14


may comprise (1) a single, homogenous bladder without partitions


33


or sealing points


41


to restrict or redirect the flow of fluid; (2) a single, homogenous bladder with partitions


33


or sealing points


41


to restrict or redirect the flow of fluid; (3) a plurality of compartments


74


divided by partition walls


76


, but in fluid communication with each other through ports


78


; (4) a plurality of compartments


74


divided by partition walls


76


and not in fluid communication with each other; or (5) a combination of (2), (3) and/or (4). In the event that the chamber has multiple compartments


74


, the compartments


74


may be arranged in any desired shape or pattern, i.e., honeycombed, parallel elongated cylinders, concentric toroids of varying diameter, etc. In a further variation, shown in

FIG. 8

, the fluid chamber


14


may comprise a bladder


80


containing a plurality of fluid filled balls or spheres


82


. The various configurations shown by dividing the fluid chamber


14


into multiple compartments


74


or by providing a plurality of fluid filled spheres


82


have the advantage of providing different compression or cushioning patterns in response to different pressures applied by the knee, and in providing a delayed compression response in comparison to a single homogenous bladder, thereby providing a smoother cushioning response.




In a preferred embodiment, the fluid


32


is air and the cushion section


12


includes inflation means and deflation means. The inflation means adds air to the fluid chamber, increasing the pressure inside. The deflation means removes the air from the fluid chamber


14


, decreasing the pressure.




The inflation means produces an air pressure within the fluid chamber


14


high enough to provide the desired cushioning. Ideally the pressure is high enough to prevent the knee from bottoming out, even under the maximum stress encountered in the activity the wearer is engaged in. The optimal pressure depends on the size and construction of the fluid chamber, the particular activity, and the wearer's preferences. The ability to select a desired amount of cushioning is beneficial for wearers who participate in a wide variety of activities.




The preferred inflation means is a pump


34


incorporated into the fluid chamber


14


, as shown in FIG.


5


. The pump


34


preferably includes an inflow check valve


35


, an elastic chamber


37


, and an outflow check valve


39


. See FIG.


5


. The elastic chamber


37


is composed of rubber or similar elastic material. The outflow check valve


39


is in fluid communication with the elastic chamber


37


and the interior of the fluid chamber


14


. As the wearer manually compresses the elastic chamber


37


, air is forced through the outflow check valve


39


into the fluid chamber


14


. The inflow check valve


35


is in fluid communication with the elastic chamber


37


and the outside air. When the elastic chamber


37


is released from compression, air is drawn in through the inflow check valve


35


to refill the elastic chamber


37


. The inflow


35


and outflow


39


check valves may be composed of metal or plastic.




The capacity of the elastic chamber


37


is preferably between one-fifth and one-tenth of the capacity of the fluid chamber


14


. If the capacity of the elastic chamber


37


is too small, a long period of pumping will be required to properly pressurize the fluid chamber


14


. An overly large elastic chamber


37


is difficult to compress, is bulky and heavy, and may interfere with the wearer's comfort.




If present, the pump


34


is preferable located near one of the top, bottom, or side edges


27


,


29


, or


31


of the fluid chamber


14


. This peripheral location keeps the pump


34


and its mechanism away from any possible contact with the knee. The elastic chamber


37


is also protected from accidental compression. Optimally the pump


34


is located at one of the top corners, near the top edge


27


and one of the side edges


31


of the fluid chamber. Ideally the pump itself is located between the outer


22


and inner


24


layers of the cushion section


12


, with only the inflow check valve


35


exposed.




A mouth valve or a stem valve may also be part of the inflation means. A mouth valve is inexpensive and lightweight, but can be unpleasant to use. The air pressure that can be obtained with a mouth valve is limited. A stem valve, such as found in innertubes, can be used for inflation with a hand pump such as a bicycle pump. Compressed air available at a service station or from a compressor is also suitable for inflating through a stem valve. A separate pump or compressor allows much greater pressures and faster inflation. Unfortunately, a hand pump, service station, or the like may not be available at the moment when inflation is wanted.




The deflation means is preferably a pressure release valve


36


. Any type of valve may be used. The valve


36


may have a coil spring biasing the valve in a closed position, which releases air when the spring is compressed by the wearer. A pinch valve is also suitable.




The knee pad


10


includes at least: one knee cup


16


, and preferably has two or more knee cups suited for different activities. Each knee cup


16


has an inner surface


38


and an outer surface


40


. The inner surface


38


is concave to cradle the knee, as shown in

FIGS. 2 and 3

. The outer surface


40


is correspondingly convex. See

FIGS. 1 and 3

. Each knee cup


16


has a top edge


42


, a bottom edge


44


, and two side edges


46


.




Each knee cup


16


has a cup attaching means for removably attaching the inner surface


38


of the knee cup to the outer layer


22


of the cushion section


12


. The cup attaching means may be hook and loop fastener. Preferably the cup attaching means is two or more snap fasteners


48


, most preferably four snap fasteners. Each snap fastener


48


has a male portion


50


and a female portion


52


. See FIG.


3


. One of the male and female portions


50


or


52


of each snap fastener


48


is attached to the inner surface


38


of the knee cup


16


near one of the side edges


46


of the knee cup


16


. The mating portion of each snap fastener


48


is attached to the outer layer


22


of the cushion section


12


. For example, the inner surface


38


of the knee cup


16


may have the female portions


52


of the snap fasteners


48


, while the outer layer


22


has the male portions


50


.




Snap fasteners provide a solid attachment of the knee cup


16


to the outer layer


22


with no tendency to slip off or move around while being worn. Heavy-duty metal snap fasteners are preferred. Four or more snap fasteners


48


limit motion of the knee cup


16


with respect to the cushion portion


12


in all directions, and also provides redundancy for an extra-secure attachment. Preferably there are no more than eight snap fasteners


48


. The pressure of the knee helps to hold the snap fasteners


48


together when the knee pad


10


is worn. The snap fasteners


48


are easy to separate for interchanging knee cups


16


.




The mating portions of the snap fasteners


48


may be attached by an adhesive or by a backing rivet


54


. A backing rivet is preferred for attachment to the outer layer


22


of the cushion section


12


, as this is generally composed of fabric. Adhesive is preferred for attachment of the snap fastener


48


portion to the inner surface


38


of a rigid knee cup


16


.




A small strip


56


of rubber, fabric or similar materials may be attached to the backing rivet


54


and fold into a U-shape over the backing rivet


54


. See FIG.


2


. The strip


56


reinforces the outer layer


22


to protect the snap fastener


48


from tearing out. The strip


56


also prevents the fluid chamber


14


from contacting the backing rivet


54


, preventing damage to the fluid chamber


14


. Such protection is particularly important when there is no foam layer


21


to protect the fluid chamber


14


. If the outer layer


22


is of ballistic nylon, reinforcement is generally not be necessary.




The invention includes a knee pad set, shown in

FIG. 9

, containing two or more different, interchangeable knee cups


16


. Preferably at least one of the knee cups


16


A is composed or substantially composed of a rigid plastic. The rigid plastic knee cup


16


A typically has a generally oval cup shape and is sized to cover only the knee area, which is subject to the greatest pressure. Due to lack of flexibility, a rigid knee cup


16


extending beyond this area is often uncomfortable to wear. The rigid plastic knee cup


16


A preferably has four snap fasteners


48


attached. Each snap fastener


48


is located at one of the corners, near the top or the bottom edge


42


or


44


and also near one of the side edges


46


. Including a rigid plastic knee cup


16


A in a set makes the knee pad


10


comfortable for construction work on several types of floors, including cement, carpet, and tile. A rigid plastic knee cup


16


A is also suitable for some athletic activities where sliding on the knees is acceptable or desirable. The knee pad set may include two different rigid plastic knee cups


16


A, such as one suited for construction work and a different one suited for athletic activities.




The knee pad set may include a knee cup


16


B composed or substantially composed of leather. A leather knee cup


16


B makes the knee pad


10


suitable for working on wood floors and other delicate surfaces. The knee cup


16


B can be replaced when worn out or damaged, avoiding the expense of replacing the entire knee pad


10


. The leather knee cup


16


B preferably has a shape similar to the cushion section


12


and has about the same shape, length, and width as the cushion section


12


. This arrangement prevents the outer layer


22


of the cushion section


12


from contacting the surface being worked on. The leather knee cup


16


B has snap fastener


48


portions attached to its inner surface


38


in locations corresponding to those on the outer layer


22


. The snap fasteners


48


do not protrude through to the outer surface


40


of the leather knee cup


16


B, to avoid scratching the surface being worked on. The leather knee cup


16


B may include additional snap fastener


48


portions near its periphery. Additional snap fasteners


48


may be desirable to prevent the edges of a large knee cup


16


B from flopping. The corresponding snap fastener


48


portions on the outer layer


22


would be used only for fastening large knee cups


16


, and would be unused at other times.




The knee pad set may include a rubber knee cup


16


C. The rubber knee cup


16


C provides extra traction for working on roofs and the like. Some workers also prefer the traction rubber provides for working on floor surfaces such as tile or linoleum. The rubber may have treads or studs to further increase traction. The rubber knee cup


16


C may be sized to cover only the knee area, or may extend the full length and width of the cushion section


12


. The rubber knee cup


16


C is inexpensive. The rubber knee cup


16


C is therefore useful for working on some delicate surfaces when there is a chance that an expensive leather knee cup


16


B might be damaged. Rubber also provides excellent traction on wet surfaces.




The knee cup


16


may be removed and the knee pad


10


used alone for some activities. This arrangement provides more traction than a rigid plastic knee cup


16


, and avoids the expense of a specialized knee cup


16


for roof work and the like. The high strength synthetic material of the outer layer


22


is lightweight, provides sufficient traction for most purposes, and is resistant to wear from rough shingles.




Specialized knee cups


16


may be provided for use in particular sports or hobbies. Knee cups


16


adapted to wear for racquetball, skateboarding, in-line skating, soccer, baseball, motorcycle riding, etc., may be part of a knee pad set. A knee cup


16


for gardening is another possibility.




Each of the fastening straps


18


and


20


is removably attached to the cushion section


12


. Two fastening straps are preferred because of the instability associated with a single fastening strap. A strap attachment means removably attaches each strap to the cushion section


12


.




Each fastening strap


18


or


20


also has an adjustment means for adjusting the length of the fastening strap to assure proper fit. Preferably each fastening strap includes at least some elastic material, making adjustment easier. However, elastic alone generally does not provide enough length adjustment to fit the range of sizes typically found among wearers. An additional adjustment means is therefore preferred. This may include hook and loop fastener portions


58


on each strap, as shown in

FIGS. 2 and 3

. A metal or plastic buckle


60


may be used for the length adjustment, as shown in

FIG. 4. A

system of hooks and eyes is also suitable.





FIG. 2

shows two possible arrangements of the fastening straps. Each strap


18


and


20


has a removable central section


62


. Each central section


62


has a first end


63


and a second end


65


. Each end


63


and


65


may have a reinforcing strip


70


of rubber or fabric, if desired. See FIG.


3


. The preferred arrangement, shown for strap


18


in

FIG. 2

, has a single central section


62


. This limits the number of pieces required and reduces the possibility of losing part of the strap. In an alternative arrangement, strap


20


may have a central section having a first part


64


and a separate second part


66


. For either embodiment, the central section


62


preferably is substantially composed of elastic material.




The strap attachment means may include one or more fastening flaps


68


. See

FIGS. 2 and 3

. Each fastening flap


68


is attached to one of the side edges


30


of the cushion section. Each fastening flap


68


is preferably composed of elastic material surrounded by a U-shaped reinforcing strip


70


of rubber or fabric. The elastic material may be attached to the side edge


30


of the cushion section


12


by stitching


72


between the outer layer


22


and the inner layer


24


, as shown in FIG.


3


. The ends of each fastening strap


18


and


20


may attach to the side edges


30


of the cushion section


12


by a snap fastener


48


. One of the mating portions of a snap fastener


48


may be located on the fastening flap


68


and the other on the end


63


or


65


of the fastening strap


18


or


20


to which it attaches. See FIG.


3


. In a preferred embodiment, the male portion


50


of the snap fastener


48


is attached to the end


63


or


65


, and the female portion


52


is attached to the fastening flap


68


.




Several alternative strap attachment means may be used. For example, the ends


63


or


65


may attach by a snap fastener


48


to the outer layer


22


of the cushion section


12


. Alternatively, the outer layer


22


of the cushion section


12


may include one portion of hook and loop fastener


58


, with the mating portion located on the corresponding end of the central section


62


. This arrangement allows the same hook and loop fastener


58


to serve as both the strap attaching means and as the length adjustment means. See

FIGS. 2 and 3

for end


63


of strap


18


.




The first part


64


and the second part


66


of the central section


62


may include mating portions of hook and loop fastener


58


, as shown for strap


20


in FIG.


2


. The length of the strap


20


is then adjusted by the hook and loop fastener


58


, while the ends


63


and


65


are each attached by a snap fastener


48


to the cushion section


12


.




Still another alternative for providing the knee pad


10


of the present invention with removable fastener straps which are also adjustable in length is shown in FIG.


6


. In this embodiment, the straps


18


A and


20


A each comprise a single elongated strap having a first end and a second end, each strap completely encircling the wearer's leg and being secured to the leg by fastening the first end to the second end. The straps


18


A and


20


A may be removably attached to the cushion section


12


by inserting the strap


18


A or


20


A through one or more loops or sleeves


84


on the outer layer


22


of the cushion section


22


. The ends of the straps


18


A and


20


B may be fastened by any conventional fastening means. In the example shown, one end of strap


18


A has a first strip of hook and loop material


86


attached thereto, and the second end has a second, mating strip of hook and loop material


88


attached thereto. Length adjustment is made possible by making the first strip


86


longer than the second strip


88


. Snap fasteners may also be used. One end of strap


20


B has a male snap fastener


90


attached thereto. Length adjustment is accomplished by providing the other end of strap


20


B with a plurality of female snap fasteners


92


arranged longitudinally along the end of strap


20


B. Still another fastening means may be a buckle


60


(shown in

FIG. 4

) attached to one end of the strap


18


A or


20


A, and slidably receiving the other end of the strap


18


A or


20


A. Other fastening means for joining one end of a strap to another are well known. Each strap


18


A and


20


A may be made from an elastic material, or the straps


18


A and


20


A may be made from a relatively inelastic material, such as nylon webbing, leather, etc.




The removable fastening straps


18


and


20


allow the straps to be replaced as necessary. The straps


18


and


20


tend to be the first part of a knee pad


10


to wear out. Replaceable fastening straps are particularly important when the straps are made of an elastic material. Elastic material is desirable in straps because of its comfortable fit. Unfortunately, elastic material tends to lose its elasticity after only a few months of use. This problem can render a relatively new knee pad


10


useless. Replaceable fastening straps significantly extend the usable life of a knee pad


10


.




The combination of a cushion section


12


having a fluid-filled chamber


14


, interchangeable knee cups


16


, and removable fastening straps


18


and


20


provides a remarkably comfortable, durable and versatile knee pad


10


. It can be used for working on the knees in a wide variety of situations. The same knee pad


10


can be used for sports, or for several different sports, by attaching appropriate knee cups


16


. The expense of buying several different knee pads for different activities is avoided. The knee cups


16


and straps


18


and


20


, which are subject to the most wear, can be replaced whenever necessary for a relatively low cost.




It is to be understood that the present invention is not limited to the sole embodiments described above, but encompasses any and all embodiments within the scope of the following claims.



Claims
  • 1. A knee pad for cushioning a human knee, the knee pad comprising:(a) a cushion section having a fluid chamber, an outer layer, and an inner layer, the fluid chamber being located between the outer and inner layers, the fluid chamber containing air, the inner layer being adapted to contact the knee; (b) a knee cup removably attached to said cushion section; (c) at least one fastening strap removably attached to said cushion section, the fastening strap being for fastening the knee pad to a human knee; and (d) said cushion section further including inflation means for adding the air to the fluid chamber and deflation means for removing the air from the fluid chamber.
  • 2. The knee pad according to claim 1, wherein the fluid chamber is sealed to prevent escape of the air.
  • 3. The knee pad according to claim 1, wherein the fluid chamber includes a pump and a pressure release valve.
  • 4. The knee pad according to claim 3, wherein the fluid chamber has a top edge and two side edges, and the pump is located near the top edge and one of the side edges of the fluid chamber.
  • 5. The knee pad according to claim 1, further comprising a plurality of snap fasteners, each snap fastener having a male portion and a mating female portion, one of the male portion and the female portions being fixedly attached to an inner surface of said knee cup adjacent a side edge of said knee cup, and the other portion of said snap fastener being fixedly attached to the outer layer of said cushion section.
  • 6. The knee pad according to claim 1, wherein each said at least one fastening strap comprises:a) an elongated, one-piece strap having a first end and a second end; and b) at least one fastener attached to said fastening strap for releasably attaching the first end to the second end.
  • 7. The knee pad according to claim 1, wherein the outer layer is substantially composed of a high strength synthetic fabric including an aramid yarn.
  • 8. The knee pad according to claim 1, wherein the cushion section further includes a foam layer disposed between said fluid chamber and the outer layer.
  • 9. A knee pad set for cushioning a human knee, the knee pad set comprising:(a) a cushion section having a fluid chamber, an outer layer, and an inner layer, the fluid chamber being located between the outer and inner layers, the fluid chamber containing a fluid, the inner layer being adapted to contact the knee; (b) a plurality of interchangeably knee cups removably attached to said cushion section; and (c) two fastening straps removably attached to said cushion section, the fastening straps being for fastening the knee pad to a human knee, each of the fastening straps having an adjustment means for adjusting the length of the fastening strap, each of the fastening straps further having a central section substantially composed of elastic material.
  • 10. The knee pad set according to claim 9, wherein said plurality of knee cups further comprises at least one knee cup made from a rigid plastic material and at least one knee cup made from leather.
  • 11. The knee pad set according to claim 10, wherein said plurality of knee cups further comprises at least one knee cup made from rubber.
  • 12. A knee pad for cushioning a human knee, the knee pad comprising:(a) a cushion section having a fluid chamber, an outer layer, and an inner layer, the fluid chamber being located between the outer and inner layers, the fluid chamber containing a fluid, the inner layer being adapted to contact the knee; (b) a knee cup removably attached to said cushion section; and (c) two fastening straps removably attached to said cushion section, the fastening straps being for fastening the knee pad to a human knee, each of the fastening straps having an adjustment means for adjusting the length of the fastening strap, each of the fastening straps further having a central section substantially composed of elastic material.
  • 13. The knee pad according to claim 12, wherein the fluid is selected from the group consisting of liquids and gases.
  • 14. The knee pad according to claim 12, wherein the fluid is a gel.
  • 15. The knee pad according to claim 12, wherein the adjustment means includes at least one mating pair of hook and loop fastening material strips.
  • 16. The knee pad according to claim 12, wherein the adjustment means includes at least one buckle.
  • 17. The knee pad according to claim 12, wherein at least one end of each fastening strap is removably attached to one of the side edges of the cushion section by a snap fastener.
CROSS-REFERENCE TO RELATED APPLICATION

This application claims the benefit of U.S. Provisional Patent Application Serial No. 60/137,481, filed Jun. 4, 1999.

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Number Name Date Kind
871760 Long Nov 1907
1726939 Anderson Sep 1929
1792048 Svenson Feb 1931
3784985 Conroy Jan 1974
4067063 Etinger Jan 1978
4453271 Donzis Jun 1984
4872448 Johnson, Jr. Oct 1989
5105473 Valtakari Apr 1992
5255391 Levine Oct 1993
5383843 Watson et al. Jan 1995
5500955 Gongea Mar 1996
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Foreign Referenced Citations (2)
Number Date Country
4031358 Apr 1992 DE
4200056 Jul 1993 DE
Provisional Applications (1)
Number Date Country
60/137481 Jun 1999 US