The present invention relates to a knife for a cutting wheel for a food product slicing apparatus, and more specifically, to an improved knife having a replaceable insert member provided along a leading side of the knife and adjacent to a cutting blade of such knife.
Many types of food slicing apparatuses are known in which food products are transported into a rotating wheel having a plurality knives each with a cutting blade to cut the food products into slices. In the food processing industry, it is important that the food product be cut into slices having a uniform thickness without damaging the food product. Such thickness uniformity facilitates the further processing of the food product providing a maximum amount of usable food product with minimum amount of waste.
An embodiment of a known rotatable cutting wheel described in U.S. Pat. Nos. 5,992,284 and 6,148,709, of which are incorporated herein by reference, is illustrated in
As shown in
An embodiment of the knives of the cutting wheel of U.S. Pat. Nos. 5,992,284 and 6,148,709 is shown in
The known knife holder 18 has a rear edge 22 formed thereon which extends obliquely with respect to the cutting edge 20 of the cutting blade 16. The knife holder 18 has a hub mounting hole 46 and rim mounting holes 48a and 48b formed therein for attachment to the hub and rim, respectively of a cutting wheel. Moreover, the width of the knife holder 18 at the hub mounting end is less than the width of the knife holder 18 at the rim mounting end.
Typically, the food product is transported through the cutting plane of the cutting wheel at a constant speed and the cutting wheel is rotated at a constant speed to produce slices having a generally uniform thickness.
It has been found with the aforementioned knives of the known cutting wheel that the leading edge of knife holder undergoes considerable wear or is subjected to chipping or bending when harmful debris damages the knife when slicing food products. As a result, the knife holder often requires replacement which results in downtime of the cutting wheel and thus, the food processing operation is undesirably halted. Replacement of knife holders is expensive due to their specifically dimensioned configuration, and considerable time is required to disassemble the knife from the cutting wheel and the components thereof, and subsequently reassemble the new knife holder with the components onto the cutting wheel. Moreover, adjustment of the knife holders on the cutting wheel is cumbersome and requires precision that may not be feasible when assembled on a cutting wheel with multiple knives.
Accordingly, there is a demand and a need for an improved knife holder wherein repair of such knife holders is greatly simplified and adjustment thereof is substantially facilitated.
In accordance with one aspect of the invention, there is provided an improved knife for a cutting wheel having a replaceable insert member for substitution as a leading edge of a knife holder adapted for mounting on a cutting wheel and securing a cutting blade. More specifically, in an embodiment of the invention, the knife holder of the improved knife defines mutually parallel first and second leading edges extending along a leading side thereof and a trailing edge located opposite the leading edges, a first surface between the first leading edge and the trailing edge, a second surface opposite the front surface and extending between the second leading edge and trailing edge, and a recess located along the leading surface and extending into at least a portion of the knife holder. A clamp is provided and attached to the front surface of the knife holder and is generally positioned along the leading surface of the knife holder. The cutting blade has a sharpened leading edge retained between the knife holder and the clamp so that the leading edge of the cutting blade is disposed on the front surface in front of the leading edges of the knife holder. The insert member is mounted in the recess of the knife holder and has a leading edge protruding from the upper and second leading edges of the knife holder and is generally contiguous therewith.
By virtue of this design, the knife addresses the problem of replacement or adjustment of the knife holder due to wear by providing the replaceable insert member. Replacement of the insert member is easily conducted when mandated by wear occurring on an installed insert member, or should a differently shaped wear surface be required to accommodate a different shaped cutting blade. The insert member, while detachable and replaceable, is incorporated in the support structure for the knife in such a manner that the insert member is positively mechanically held from displacement during use of the knife.
In accordance with another aspect of the invention, the knife may be adjusted relative to the cutting wheel by a plurality of tensioning fasteners. Such tensioning fasteners are configured for smooth rotation for adjustment of the knife holder. The tensioning fasteners are constructed to include fine threads at fine angles to achieve the preferable smooth operation discussed above. Such fasteners engage the rim and the hub of a cutting wheel and abut portions of the knife holder, wherein rotation of the tensioning fasteners towards the hub and rim of the cutting wheel will urge deflection of the knife holder and provide adjustment of the knife relative to the cutting wheel.
For a better understanding of the present invention and to show how the same can be carried out in practice, reference will now be made to the accompanying drawings, in which:
In accordance with the invention, an embodiment of the inventive knife 50 having an insert member 58 is illustrated in
The knife includes a cutting blade 52 that is held against a bevel surface 64 of the knife holder 54 by clamp 56. The clamp 56 may be attached to the knife holder by a plurality of suitable fasteners that engage keyhole-shaped slots 72 of the clamp 56. Suitable locating studs may be provided to extend from the knife holder 54 and engage openings 76 in the cutting blade 52 to position the cutting blade 52 on the knife holder 54. It will be understood, however, that in lieu of the clamp 56, the cutting blade may be secured to the knife holder solely by fasteners or other known clamping elements available to those skilled in the art.
The knife holder 54 has a rear edge 66 formed thereon which extends obliquely with respect to the cutting edge 62 of the cutting blade 52. The knife holder 54 has a hub mounting hole 68 and rim mounting holes 70a and 70b formed therein for attachment to a hub and rim, respectively, of a cutting wheel. Moreover, the width of the knife holder 54 at the hub mounting end is less than the width of the knife holder 54 at the rim mounting end.
The recess 60 generally has a length equal substantially to the length of the opposed leading edges 61, 63 of the knife holder 54.
The insert member 58 preferably defines opposed first and second beveled wear surfaces 82, 84 joining to form the leading edge 59 thereof. The beveled wear surfaces 82, 84 may conform to the contours of the front and rear surfaces of the knife holder 54 and thus, extend at oblique angles relative to one another. Alternatively, the beveled wear surfaces may be configured so as to serve as a mere extension of the front and rear surfaces of the knife holder. Moreover, the beveled wear surfaces may be shaped so that at least one of the beveled wear surface has a curved profile.
In another embodiment illustrated in
The wear surfaces of the insert member provide a replaceable artificial leading edge to the knife holder of the invention. When the cutting edge of the cutting blade requires replacement due to chipping, cracking, or other wear factors, the leading edge of the insert member will likely exhibit the same wear and similarly will require replacement. As opposed to replacing the entire knife holder and adjustment of a new knife holder on a cutting wheel, the invention permits replacement of only the cutting blade or the insert member, and therefore removes the necessity of replacing or readjusting the entire knife assembly.
The insert member 58 may include an identification feature 86 that permits orientation of the insert member relative to the knife holder 54. In the embodiment shown in
Preferably, the insert member has a hardness that will resist cracking, chipping and instead yield and bend upon striking debris. Accordingly, it is desirable that the insert member is constructed from a material that is not too brittle and is sufficiently tough. Moreover, it is desirable that the insert member is corrosion resistant due to its primary application in food processing. While other suitable materials may be used, a preferred construction material is stainless steel, more specifically 410 stainless steel.
The rear portion 92 of the insert member 58 preferably abuts the rear wall portion 86 of the recess 60. It will be understood, however, that portions of the upper and lower wall portions 88, 90 near the rear wall portion 86 of the recess 60 only minimally or do not clamp the insert member 58. Accordingly, the insert member 58 is more firmly clamped by the walls 88, 90 of the recess 60 near the leading edges 61, 63 of the knife holder 54. Moreover, the rear edges of the insert member 58 do not abut the walls of the recess so as not to chip or bend when inserted into the recess 60.
In another embodiment of the recess 60,
In each embodiment, the insert member is precisely positioned within the recess and is snugly received by the recess so as to be held from any shifting along its axis or laterally relative to the rear wall portion. Suitable fasteners may be employed to additionally secure the insert member within the recess and tensioning fasteners, which will be discussed below, may exert pressure against the recess and the insert member to maintain the insert member within the recess. Moreover, pressure exerted by the clamp and the protruding portion of the insert member against the cutting blade forms a mechanical seal, thereby preventing any build-up of debris from food processing operations in the recess.
The components of the knife of the invention may be configured to accommodate a variety of cutting blades known to those skilled in the art such as a cutting blade having a convexly or concavely curved cutting edge, a cutting edge formed in a series of curves to impart a sinusoidal or “wavy” configuration, or a cutting edge comprised of a series of “V's” along its length.
In an embodiment shown in
A clamp, as illustrated above in connection with the embodiment shown in
As indicated above, the knife of the invention is adapted for use on a cutting wheel of a known food slicing apparatus. Another feature of the invention is the addition of tensioning fasteners that may be provided to adjust a knife holder on a cutting wheel relative to the rim and hub of a known cutting wheel. As exemplified in
The tensioning fasteners 114 are arranged to abut a rear surface of the knife holder 120, whereupon rotation of the tensioning fasteners 114 in one direction, the tensioning fasteners 114 urge deflection of the knife holder 120 relative to the hub 116 and rim 118 of the cutting wheel. Conversely, rotation of the tensioning fasteners 114 in an opposite direction relieves the deflection of the knife holder 120 relative to the hub 116 and rim 118 of the cutting wheel.
The tensioning fasteners are constructed to include fine threads at fine angles to achieve the preferable, smooth rotation thereof relative to the rim and hub. Moreover, the tensioning fasteners include tapered end portions to prevent excessive wear of both the fasteners themselves and the knife holder.
The tensioning fasteners permit fine adjustments of the knife holder on a cutting wheel and remove the necessity of disassembling the knife from the rim and hub to achieve a desired adjustment thereof. Moreover, the tensioning screws improve the precision of the adjustability of the knife holder relative to the rim and hub of a cutting wheel since the tensioning fasteners are positioned closely to the leading side of the cutter support segments, and substantially near the cutting edge of the cutting blades mounted on the knife holder.
In another embodiment best illustrated in
It will be understood that the above described embodiments of the invention may assume a variety of different shapes, sizes and configurations without departing from the scope of the present invention.
It will be understood that the above described embodiments of the invention are illustrative in nature, and that modifications thereof may occur to those skilled in the art. Accordingly, this invention is not to be regarded as limited to the embodiments or particular uses disclosed herein, but are to be limited only as defined in the appended claims.
This application claims the benefit of U.S. Provisional Application No. 60/535,819 filed Jan. 13, 2004.
Number | Date | Country | |
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60535819 | Jan 2004 | US |