The present invention relates to a knife assembly and chipping knife therefor, which is primarily used for cutting chips or flakes from logs.
In the use of cutting apparatus for processing logs to usable lumber, the log is forced into contact with a rotating cutting head of the apparatus that typically carries a plurality of removably clamped, elongate knives. The cutting head to which the knives are clamped typically falls into one of three classes of head shape, known in the art as disc, drum, and conical.
The apparatus spins at a relatively high rate compared to the rate of feed of the log, so that a single encounter between one of the knives of the apparatus and the log results in the displacement and removal of a relatively small portion of the log. With variations resulting from the variations in the rate of rotation relative to the rate of feed, the head geometry and the shape and configuration of the knives, this small portion is what is generally referred to in the art as a “chip” or a “flake” (hereinafter “chip”) of more or less controlled dimensions. The chip often has commercial value in itself and is not simply waste material, as it can be used in the production of manufactured wood products such as oriented strand board.
Typically, the cutting head rotates at thousands of revolutions per minute, so each chip is removed quickly, resulting in large forces being applied to the knives. To maintain chip quality, it is important to maintain the position of the knives against these forces. So the prior art has provided numerous knife shapes, typically defined in cross-sections perpendicular to the elongate axes of the knives, that work in cooperation with the clamping members to help secure the knives. For use in disc style cutting heads, the knives are often double-sided, providing two parallel cutting edges on either side of the knife. This allows turning the knife to expose a fresh cutting edge when the exposed cutting edge becomes worn.
Schmatjen, U.S. Pat. No. 5,819,826, assigned to Key Knife, Inc. of Tualatin, Oreg., describes a double-sided knife having what have often been referred to as a pair of “deflector ridges” on the side of the knife that faces in the direction of rotation of the cutting head. The deflector ridges project from this side of the knife and therebetween form, essentially, a keyway or channel that indexes the knife to a suitably shaped inner clamping member that receives the bottom side of the knife. This indexing is an example of shaping the knife in cooperation with the clamping members to stabilize the position of the knife in the apparatus, and it also provides for easy installation of the knife into proper position.
Outer, curved transition portions of the deflector ridges further provide for guiding the flow of chips cut from the knife away from the cutting edge in such manner as to avoid damaging the chips as well as to efficiently “exhaust” the chips from the apparatus so that the required flow of material past the cutting edge is facilitated or at least not impeded.
The knife of the '826 Patent has a plane of symmetry (lying mid-way between the deflector ridges) such that the knife may be turned end-for-end to expose the alternate cutting edge.
Frick et al., U.S. Pat. No. 6,951,313 shows a double-sided knife having two spaced-apart projections, where one of the projections extends from the side of the knife that faces toward the direction of rotation of the cutting head, and the other extends from the side of the knife that faces away from this direction. It can be roughly compared in general configuration, for present illustrative purpose, to the knife of the '826 Patent, cut along its plane of symmetry into two facing halves, where one of the halves is flipped 180 degrees. Thus, to expose the alternate cutting edge, the knife of the '313 Patent is turned 180 degrees about its elongate axis instead of end-for-end. Aside from this difference, the configuration provides no apparent purpose, and it has the disadvantage that one of the projections is always non-functional and therefore is simply dead weight.
While a number of different knife configurations have been proposed, that of the '826 Patent has been at least one of the most commercially successful because it provides a number of operational and manufacturing advantages. However, there remains a need for a knife assembly and chipping knife therefore providing for further improvements over the prior art.
A knife assembly and chipping knife therefor. A knife assembly includes a knife, and employs an upper clamping member and a lower clamping member for clamping the knife therebetween.
The knife has an elongate axis and two spaced apart cutting edges parallel to the elongate axis. The cutting edges define a reference plane. The knife is further defined by a plane of reflective symmetry that is perpendicular to the reference plane and which contains the elongate axis.
The knife has a front side and a back side spaced from the front side. The front and back sides terminate in the cutting edges. The front and back sides define a positive direction, perpendicular to the reference plane, running from the back side toward the front side. A deflector ridge projects from the front side and reaches a first point of greatest maximum projection of the knife in the positive direction, the point lying in the plane of reflective symmetry. Two substantially identical indexing features of the front side are disposed on either side of the deflector ridge and correspond, respectively, to the two cutting edges. Each indexing feature has a second point of minimum projection of the front side in the positive direction and a third point projecting further in the positive direction than the second point but less than the first point. The first, second, and third points all lie on a plane that is perpendicular to both the reference plane and the plane of reflective symmetry. The third point is disposed farther from the plane of reflective symmetry than the second point.
In use, one of the aforedescribed indexing features of the front side of the knife, and to some extent the deflector ridge itself, provides for indexing the knife to the lower clamping member of the knife assembly.
The back side of the knife may also have one or more indexing features for indexing the knife to the upper clamping member of the knife assembly. Particularly, the knife may have either (a) a recess, or (b) a projection, for this purpose, providing for double-indexing the knife to the knife assembly.
As another alternative, a top-most portion of the back side of the knife may be substantially planar, which is particularly advantageous when using the knife in a simplified cutting apparatus in which double-indexing of the knife is not desired. In one such apparatus, the knife assembly may further include a base, or holder, having two opposite sides to which, respectively, the upper and lower clamping members are adapted to be removably mounted.
It is to be understood that this summary is provided as a means of generally determining what follows in the drawings and detailed description and is not intended to limit the scope of the invention. Objects, features and advantages of the invention will be readily understood upon consideration of the following detailed description taken in conjunction with the accompanying drawings.
Reference will now be made in detail to specific preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings.
For purposes herein, chips, flakes, and other such terms used to describe portions of logs or lumber removed by cutting apparatus as have been described above are intended to fall within the meaning of the term “chips,” where the cutting that produces these portions is referred to as “chipping,” with no loss of generality intended. Thus, it is to be understood that knives according to the invention may be used, with suitable modification, in, e.g., chipper or chipping discs, waferizers, drum chippers or flakers, ring slicers, conical chippers or canters, and any similar cutting apparatus used in the wood processing industry. Further, such knives may be used in chipping apparatus adapted for chipping materials other than wood.
As an exemplary context for use of chipping knives according to the invention,
As best seen in
The action can be seen by comparing
Turning the bolt 18 raises or lowers the bolt with respect to the upper clamping member 14a, taking the end 24 of the lower clamping member with it. The lower clamping member 14b thus pivots about the pivot 22 with movement of the bolt 18.
In
In
While providing the aforedescribed pivoting function is preferred, it is not essential for use of the knife 12.
The knife 12 is shown in perspective in
As shown, the knife has two parallel cutting edges 26 lying in a reference plane “A,” the edges referenced as 26a and 26b. The front side 12b includes two substantially planar knife-edge-joining portions 27, namely 27a and 27b that may also lie in the plane A, but which may be disposed at non-zero angles with respect to the plane A if desired. For example, even if the knife-edge-joining portions are originally provided to lie in the plane A, these surfaces may be ground as known in the art to alter the attack angle of the knife 12.
Between the knife-edge-joining portions 27, and projecting from the front side 12b of the knife 12, is a single deflector ridge 28. The deflector ridge 28 reaches a linear edge or line of points “L” of greatest maximum projection of the knife in the positive direction “D1” indicated by the arrow (
With particular reference to
The deflector ridge 28 provides, in the outer surfaces 29, a guiding surface for efficiently guiding cut chips away from the apparatus. This guiding action also protects the lower clamping member 14b from wear as a result of preventing contact with the chips that would otherwise occur. Further, a single deflector ridge may be made larger than the corresponding deflector ridges of a pair without any additional metal being required. This provides for a stronger deflector ridge that is also more capable of providing the aforedescribed functions with no increase in the weight of the knife 12. It also provides for a stronger knife by distributing more metal farther from the neutral axis, as in an I-beam.
With particular reference to
Turning back to
Due to the symmetry of the knife, the points Q on both sides of the plane of symmetry POS define a plane “B,” which in this example is coincident with the plane A but need not be as mentioned above. The orientation of the knife shown in
This re-entrant disposition of the indexing features 30 provides the advantage of tucking the features up and out of the way of chip flow so that, as the knife-edge-joining portions wear, the indexing features remain in substantially un-worn condition.
Further, each contour C is preferably shaped as a concave, smoothly varying arc, most preferably circular, that smoothly merges with the corresponding outer surface 29a, 29b of the deflector ridge 28. In correspondence, the complementary feature 32 of the lower clamping member 12b is a mating or complementary convex, smoothly varying arc, such as shown in
In
The capability for readjustment of the contact between the back side 12a of the knife and the upper clamping member 14a depends on the geometry of these parts. Preferably, with reference to
The position of the knife 12 relative to the lower clamping member 14b as shown in
As mentioned, the back side of the knife may have either a recess or a projection for indexing the knife to the upper clamping member. Shown was the knife 12 having a recess.
All else being equal, the recess provides for a stronger upper clamping member but a weaker knife, and the projection provides for the reverse. Strengthening the upper clamping member to compensate for weakness introduced by the provision of a recess therein is often not difficult, or otherwise does not impose an unacceptable penalty, so the projection may be preferred in some circumstances. In addition, the projection may be preferred where it is desired to perform automatic knife changing as known in the art.
One of the indexing features of the front of the knife, and to some extent the deflector ridge itself, indexes the knife to the lower clamping member, and the recess or projection indexes the knife to the upper clamping member. While the particular forms of indexing provided herein are novel, some form of “double-indexing” of a knife to the cutting apparatus to which it is clamped is typical.
As the knife wears, it is important to be able to adjust the position of the knife in the apparatus to preserve the relationship between the cutting edge and the log or other material being cut. Where the knife is double-indexed, both clamping members are constrained to move with the knife, and some additional structure to which both clamping members are mounted must be able to move to perform this adjustment.
In a preferred ring slicer produced by the assignee of the present application, it was desired to simplify the structural elements used to clamp and carry the knife, and it is recognized that this same objective may be important or desired in any other type of cutting apparatus, for cutting wood or any other material. In that case, it is advantageous to omit the indexing to the upper clamping member, so that the knife can move relative to the upper clamping member, to make the aforementioned adjustment of knife position.
Providing for this,
Referring back to
Returning to
Returning to
Among the advantages of the single deflector ridge 28, it allows the knife to be shorted in width “W” (see
Referring back to
It is to be understood that, while a specific knife assembly and chipping knife therefor has been shown and described as preferred, other configurations and methods could be utilized, in addition to those already mentioned, without departing from the principles of the invention.
The terms and expressions which have been employed in the foregoing specification are used therein as terms of description and not of limitation, and there is no intention in the use of such terms and expressions to exclude equivalents of the features shown and described or portions thereof, it being recognized that the scope of the invention is defined and limited only by the claims which follow.
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Number | Date | Country | |
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20080115858 A1 | May 2008 | US |