Patent Grant
10406711
The present application is a National Stage of PCT International Application No. PCT/JP2015/050867, filed Jan. 15, 2015 which claims the benefit of priority from Japanese Patent Application No. 2014-044398, filed Mar. 6, 2014.
The present invention relates to a fixation device for a knife mounting base for fixing a fixed object to a predetermined position, a knife cylinder which is used in order to cut a sheet material, a rotary die cutter having the knife cylinder, and a fixation method for a knife mounting base, of fixing the knife mounting base to the knife cylinder.
A general box making machine is for making a box body (a corrugated box) by processing a sheet material (for example, a corrugated sheet) and is composed of a feeding unit, a printing unit, a die cut unit, and the like. Here, the die cut unit is for forming a creasing line which becomes a fold line or processing a groove which forms a flap, a glue tab for joining, or a hole for a hand hole, with respect to a printed corrugated sheet.
Such a die cut unit has an anvil cylinder and a knife cylinder which are disposed one above the other. The anvil cylinder and the knife cylinder are horizontally disposed, are rotatably supported on a frame at both end portions, and can be rotated in the opposite directions to each other by a drive unit. A knife mounting base is mounted on the outer peripheral surface of the knife cylinder, and a punching is mounted on the knife mounting base. For this reason, when the corrugated sheet is transported between the anvil cylinder and the knife cylinder, for example, hole cutting is performed on the corrugated sheet by the punching knife.
As such a die cut unit (a rotary die cutter), there is, for example, a die cut unit disclosed in PTL 1 below. In PTL 1, a fixing hole which is opened in an outer peripheral surface, an acting force generator disposed in the fixing hole, a sliding parts capable of selectively generating a suction force or a repulsive force with respect to the acting force generator, and a locking member which is configured integrally with the sliding parts and protrudes outward from the outer peripheral surface of a knife cylinder when a repulsive force is generated between the sliding parts and the acting force generator are provided, and a peripheral wall portion of a through-hole perforated in a knife mounting base is fitted between the outer peripheral surface of the knife cylinder and the locking member, whereby the knife mounting base is fixed to the outer peripheral surface of the knife cylinder.
[PTL 1] Japanese Unexamined Patent Application Publication No. 2011-173178
In the past, when mounting a knife mounting base on the outer periphery surface of a knife cylinder, the knife mounting base has been fixed by a large number of bolts. However, at the time of replacement of the knife mounting base, removal and mounting of a large number of bolts are required, and thus a long time is required for the replacement of the knife mounting base. Therefore, in PTL 1, the knife mounting base is fixed to the knife cylinder by the acting force generator disposed in the fixing hole and the sliding parts having the locking member and capable of selectively generating a suction force or a repulsive force with respect to the acting force generator.
Incidentally, in a case of performing hole cutting of the corrugated sheet between the anvil cylinder and the knife cylinder, vibration is generated at the time of the hole cutting of the corrugated sheet by a punching knife. For this reason, in the knife cylinder, it is necessary to secure high reliability in fixing of the knife mounting base such that the knife mounting base does not fall off from the knife cylinder due to the vibration. However, in a case of fixing the knife mounting base to the knife cylinder by using a magnetic force, it is necessary to obtain a strong magnetic force, and this causes an increase in the size and higher cost of the device.
The present invention is for solving the above-described problem and has an object to provide a knife cylinder, a rotary die cutter, a fixation device for a knife mounting base, and a fixation method for a knife mounting base, which enable a reduction in the size and a reduction in the cost of a device.
In order to achieve the above object, according to an aspect of the present invention, there is provided a knife cylinder including: a cylinder main body which has a columnar shape and in which a plurality of fixation holes along a radial direction are provided at predetermined intervals in an outer peripheral portion; a knife mounting base to which a knife is fixed and in which a plurality of mounting holes are provided at predetermined intervals; a restraint parts which has a ring shape and is disposed in the fixation hole so as to be movable along a direction of a shaft center and be non-rotatable in a circumferential direction; a biasing member which biases the restraint parts inwardly of the fixation hole; an operating parts in which a locking section which can be locked to the knife mounting base is provided at a base end portion and a tip portion enters the inside of the restraint parts through the mounting hole; an engagement section which is provided at one of an inner surface of the restraint parts and an outer surface of the operating parts; a helical guide section which is provided in the other of the inner surface of the restraint parts and the outer surface of the operating parts, is engaged with the engagement section, and can move the restraint parts from a first position to a second position against a biasing force of the biasing member by rotating the operating parts; and a blocking section which is provided in the other of the inner surface of the restraint parts and the outer surface of the operating parts and blocks rotation of the operating parts in a reverse direction when the restraint parts is located at the second position.
Therefore, first, if the operating parts is rotated by a predetermined angle, the helical guide section moves the restraint parts from the first position to the second position against the biasing force of the biasing member through the engagement section of the restraint parts. Next, if the operating parts is further rotated by a predetermined angle, the engagement section reaches the blocking section, and the engagement section is locked to the blocking section by the biasing force of the biasing member, whereby the rotation of the operating parts in the reverse direction is blocked. Here, the locking section of the operating parts is locked to the knife mounting base, whereby the knife mounting base is fixed to the outer peripheral surface of the cylinder main body. In this case, the operating parts is supported to be biased inwardly of the fixation hole through the restraint parts by the biasing force of the biasing member, and the rotation thereof in the reverse direction is blocked, whereby the operating parts is retained to be prevented from coming out, and therefore, it is possible to rigidly fix the knife mounting base to the outer peripheral surface of the cylinder main body. As a result, it is possible to improve reliability while enabling a reduction in the size and a reduction in the cost of the device.
In the knife cylinder according to the above aspect of the present invention, the guide section has a guide surface having a helical shape, and the blocking section has a blocking surface which is continuous to the guide surface and is bent in a direction opposite to a helical direction of the guide surface.
Therefore, the guide surface having a helical shape moves the restraint parts to the second portion through the engagement section only by rotating the operating parts, and the engagement section is locked to the blocking section, and thus it is possible to easily fix the knife mounting base to the cylinder main body.
In the knife cylinder according to the above aspect of the present invention, a plurality of the engagement sections, a plurality of the guide sections, and a plurality of the blocking sections are provided at predetermined intervals in a circumferential direction of each of the restraint parts and the operating parts.
Therefore, a load to support the knife mounting base on the cylinder main body is taken at positions having predetermined intervals in the circumferential direction in the restraint parts and the operating parts, and thus it is possible to stably fix the knife mounting base to the cylinder main body.
In the knife cylinder according to the above aspect of the present invention, the engagement section is a protrusion which is provided on the inner surface of the restraint parts, the guide section is a helical groove which is provided in the outer surface of the operating parts and engaged with the protrusion, and the blocking section is a blocking groove which is provided to be continuous to the helical groove in the outer surface of the operating parts, and to which the protrusion is locked by the biasing force of the biasing member.
Therefore, the protrusion as the engagement section is provided on the restraint parts side and the helical groove as the guide section and the blocking groove as the blocking section are provided on the operating parts side, whereby a reduction in the size of each of the restraint parts and the operating parts becomes possible, and thus it is possible to reduce the cost.
In the knife cylinder according to the above aspect of the present invention, the helical groove is open at a tip portion of the operating parts and is closed by a stopper which is fixed to the tip portion of the operating parts, in a state where the protrusion is engaged therewith.
Therefore, by fixing the stopper to the tip portion of the operating parts, it is possible to close a tip portion of the helical groove, and it is possible to prevent falling-off of the operating parts from the restraint parts while suppressing an increase in the processing cost of the operating parts.
In the knife cylinder according to the above aspect of the present invention, the biasing member is a compression coil spring, is disposed outside the restraint parts in the fixation hole, and is maintained in a compressed state by coming into contact with a flanged portion of the restraint parts at one end portion and being supported on a fixture which is fixed to an opening portion of the fixation hole, at the other end portion.
Therefore, by making the biasing member the compression coil spring, it is possible to suppress an increase in component cost, and further, it is possible to easily store the compression coil spring in the fixation hole.
In the knife cylinder according to the above aspect of the present invention, in the operating parts, an indication section which indicates a rotated position is provided in the engagement section.
Therefore, it is possible to grasp a fixation position and a release position of the operating parts by the indication section, and thus it is possible to improve safety.
In the knife cylinder according to the above aspect of the present invention, in the operating parts, the locking section can be immersed in the fixation hole by rotating the base end portion without passing through the mounting hole.
Therefore, at the time of non-use, the operating parts is stored in the fixation hole, whereby it is possible to eliminate a protrusion which becomes an obstacle, from the cylinder main body.
Further, according to another aspect of the present invention, there is provided a rotary die cutter including: an anvil cylinder which is supported on a frame so as to be able to be driven and rotated; and the above-described knife cylinder which has a knife fixed to an outer peripheral portion and is supported below the anvil cylinder to face the anvil cylinder in the frame so as to be able to be driven and rotated.
Therefore, it is possible to rigidly fix the knife mounting base to the knife cylinder, and it is possible to improve reliability while enabling a reduction in the size and a reduction in the cost of the device.
Further, according to still another aspect of the present invention, there is provided a fixation device for a knife mounting base including: a restraint parts having a ring shape; an operating parts which has a locking section at a base end portion and in which a tip portion enters the inside of the restraint parts; a biasing member which biases the restraint parts along an entering direction of the operating parts; an engagement section which is provided at one of an inner surface of the restraint parts and an outer surface of the operating parts; a helical guide section which is provided in the other of the inner surface of the restraint parts and the outer surface of the operating parts, is engaged with the engagement section, and can move the restraint parts from a first position to a second position against a biasing force of the biasing member by rotating the operating parts; and a blocking section which is provided in the other of the inner surface of the restraint parts and the outer surface of the operating parts and blocks rotation of the operating parts in a reverse direction when the restraint parts is located at the second position.
Therefore, the operating parts is supported to be biased through the restraint parts by the biasing force of the biasing member, and the rotation thereof in the reverse direction is blocked, whereby the operating parts is retained to be prevented from coming out, and therefore, it is possible to rigidly fix a fixed object, and it is possible to improve reliability while enabling a reduction in the size and a reduction in the cost of the device.
Further, according to still yet another aspect of the present invention, there is provided a fixation method for a knife mounting base, of fixing a knife mounting base provided with a knife and a plurality of mounting holes to an outer peripheral surface of a knife cylinder, in which a restraint parts is disposed in a fixation hole of the knife cylinder so as to be movable along a direction of a shaft center and be non-rotatable in a circumferential direction and is biased inwardly of the fixation hole by a biasing member, and an operating parts which has a locking section which can be locked to the knife mounting base, at a base end portion, and in which a tip portion enters the inside of the restraint parts through the mounting hole, is configured to be disposed in the fixation hole, the fixation method including: a process of making a helical guide section move the restraint parts from a first position to a second position against a biasing force of the biasing member through an engagement section of the restraint parts by rotating the operating parts; and a process of blocking rotation of the operating parts in a reverse direction by the biasing force of the biasing member by locking the engagement section to a blocking section by further rotating the operating parts.
Therefore, the locking section of the operating parts is locked to the knife mounting base, whereby the knife mounting base is fixed to the outer peripheral surface of the cylinder main body. At this time, the operating parts is supported to be biased inwardly of the fixation hole through the restraint parts by the biasing force of the biasing member, and the rotation thereof in the reverse direction is blocked, whereby the operating parts is retained to be prevented from coming out, and therefore, it is possible to rigidly fix the knife mounting base to the outer peripheral surface of the cylinder main body. As a result, it is possible to improve reliability while enabling a reduction in the size and a reduction in the cost of the device.
According to the knife cylinder, the rotary die cutter, the fixation device for a knife mounting base, and the fixation method for a knife mounting base according to the present invention, the restraint parts, the biasing member, and the operating parts are provided, the engagement section is provided at one of the restraint parts and the operating parts, and the helical guide section and the blocking section are provided in the other of the restraint parts and the operating parts, and therefore, the operating parts is supported to be biased inwardly of the fixation hole through the restraint parts by the biasing force of the biasing member, and the rotation thereof in the reverse direction is blocked, whereby the operating parts is retained to be prevented from coming out. Therefore, it is possible to rigidly fix the knife mounting base to the outer peripheral surface of the cylinder main body, and it is possible to improve reliability while enabling a reduction in the size and a reduction in the cost of the device.
Hereinafter, preferred embodiments of a knife cylinder, a rotary die cutter, a fixation device for a knife mounting base, and a fixation method for a knife mounting base according to the present invention will be described in detail with reference to the accompanying drawings. In addition, the present invention is not limited by the embodiments, and in a case where there are a plurality of embodiments, the present invention also includes configurations made by combining the respective embodiments.
A box making machine of a first embodiment is for making a corrugated box (a box body) B by processing a corrugated sheet (a sheet) S, as shown in
The feeding unit 11 is for feeding one by one the corrugated sheets S, thereby sending it to the printing unit 21 at a constant speed. The feeding unit 11 has a table 12, a front stop 13, a sheet feeding wheel 14, a suction unit 15, and a feed roll 16. A large number of sheets of corrugated sheets S can be placed to be stacked on the table 12, and the table 12 is supported so as to be able to be moved up and down. The front stop 13 can position the front end portions of the corrugated sheets S stacked on the table 12, and a gap through which one sheet of corrugated sheets S passes is secured between a lower end portion of the front stop 13 and the table 12. A plurality of sheet feeding wheels 14 are disposed to correspond to the table 12 in the transport direction D of the corrugated sheet S and can send forward the corrugated sheet S which is at the lowest position, among a large number of sheets of corrugated sheets S stacked, when the table 12 has been lowered. The suction unit 15 is for suctioning the stacked corrugated sheets S to the lower side, that is, the table 12 side or the sheet feeding wheel 14 side. The feed roll 16 can supply the corrugated sheet S sent by the sheet feeding wheels 14, to the printing unit 21.
The printing unit 21 is for performing polychrome printing (in this embodiment, four-color printing) on the surface of the corrugated sheet S. In the printing unit 21, four print units 21A, 21B, 21C, and 21D are disposed in series and it is possible to perform printing on the surface of the corrugated sheet S by using four ink colors. The print units 21A, 21B, 21C, and 21D have substantially the same configuration and each has a printing cylinder 22, an ink supply roll (an anilox roll) 23, an ink chamber 24, and an impression roll 25. The printing cylinder 22 has a printing die 26 mounted on an outer peripheral portion thereof and is rotatably provided. The ink supply roll 23 is disposed so as to be in contact with the printing die in the vicinity of the printing cylinder 22 and is rotatably provided. The ink chamber 24 is for storing ink and is provided in the vicinity of the ink supply roll 23. The impression roll 25 is for sandwiching the corrugated sheet S between itself and the printing cylinder 22, thereby transporting the corrugated sheet S while applying a predetermined printing pressure thereto, and is rotatably provided below the printing cylinder 22 to face the printing cylinder 22. In addition, although not shown in the drawing, a pair of upper and lower feed rolls is provided in each of the front and rear of each of the print units 21A, 21B, 21C, and 21D.
The slotter creaser unit 31 is for performing creasing line processing and slotting on the corrugated sheet S. The slotter creaser unit 31 has a first creasing roll 32, a second creasing roll 33, a slitter knife 34, a first slotter head 35, and a second slotter head 36.
The first creasing roll 32 is formed in a circular shape, and a plurality of (in this embodiment, four) first creasing rolls 32 are disposed at predetermined intervals in a horizontal direction orthogonal to the transport direction D of the corrugated sheet S and made so as to be able to be rotated by a drive unit (not shown). The second creasing roll 33 is formed in a circular shape, and a plurality of (in this embodiment, four) second creasing rolls 33 are disposed at predetermined intervals in the horizontal direction orthogonal to the transport direction D of the corrugated sheet S and made so as to be able to be rotated by a drive unit (not shown). In this case, the first creasing roll 32 disposed on the lower side is for performing creasing line processing on the rear surface (the lower surface) of the corrugated sheet S, and the second creasing roll 33 disposed on the lower side is for performing creasing line processing on the rear surface (the lower surface) of the corrugated sheet S, similar to the first creasing roll 32, and impression rolls 37 and 38 are provided at upper positions facing the respective creasing rolls 32 and 33 so as to be synchronously rotatable.
Each of the slitter knife 34 and the first slotter head 35 is formed in a circular shape, and a plurality of (in this embodiment, five) slitter knife 34 and a plurality of (in this embodiment, five) first slotter head are disposed at predetermined intervals in the horizontal direction orthogonal to the transport direction D of the corrugated sheet S and made so as to be able to be rotated by a drive unit (not shown). The slitter knife 34 is configured of one piece, is provided to correspond to an end portion in a width direction in the corrugated sheet S which is transported, and can cut the end portion in the width direction in the corrugated sheet S. The first slotter head 35 is configured of four pieces, is provided to correspond to a predetermined position in the width direction in the corrugated sheet S which is transported, and can perform slotting at the predetermined position in the corrugated sheet S. The second slotter head 36 is likewise configured of four pieces, is provided to correspond to a predetermined position in the width direction in the corrugated sheet S which is transported, and can perform slotting at the predetermined position in the corrugated sheet S. In this case, lower slotter knifes 39 and 40 are provided at the facing lower positions of the slitter knife 34 and the first and second slotter heads 35 and 36 so as to be synchronously rotatable.
The die cut unit 41 is for performing hole cutting for a hand hole on the corrugated sheet S. The die cut unit 41 has a pair of upper and lower pull collars 42, an anvil cylinder 43, and a knife cylinder 44. The pull collars 42 are for gripping the corrugated sheet S from above and below and transporting the corrugated sheet S. Each of the anvil cylinder 43 and the knife cylinder 44 is formed in a circular shape and made so as to be synchronously rotatable by a drive unit (not shown). In this case, while the anvil cylinder 43 has an anvil formed at an outer peripheral portion thereof, the knife cylinder 44 has a knife mounting base provided at a predetermined position in an outer peripheral portion thereof.
The folding unit 51 is for forming a flat corrugated sheet box B by folding the corrugated sheet S while transporting it in the transport direction D, and joining both end portions in the width direction. The folding unit 51 has an upper conveyor belt 52, lower conveyor belts 53 and 54, and a forming unit 55. The upper conveyor belt 52 and the lower conveyor belts 53 and 54 are for gripping the corrugated sheet S and the corrugated box B from above and below and transporting them. The forming unit 55 has a pair of right and left forming belts and is for folding each end portion in the width direction in the corrugated sheet S while bending downward each end portion in the width direction in the corrugated sheet S by the forming belts. Further, the folding unit 51 is provided with a gluing unit 56. The gluing unit 56 has a glue gun and can perform gluing at a predetermined position in the corrugated sheet S by discharging glue at a predetermined timing.
The counter ejector unit 61 is for stacking the corrugated boxes B while counting them, and thereafter, discharging the corrugated boxes B after sorting them into a predetermined number of batches. The counter ejector unit 61 has a hopper unit 62. The hopper unit 62 has a liftable elevator 63 on which the corrugated boxes B are stacked, and a front stopper and a corner guard (neither of which is shown) as arranging means are provided at the elevator 63. Further, a discharge conveyor 64 is provided below the hopper unit 62.
Here, an operation of making the corrugated box B from the corrugated sheet S in the box making machine of the first embodiment described above will be described.
In the box making machine of the first embodiment, with respect to the corrugated sheet S, in the feeding unit 11, a large number of sheets of corrugated sheets S stacked on the table 12 are first positioned by the front stop 13, and next, the table 12 is lowered, whereby the corrugated sheet S which is at the lowest position is sent out by the plurality of sheet feeding wheels 14. Then, the corrugated sheet S is supplied to the printing unit 21 at a predetermined constant side by the pair of feed rolls 16.
In the printing unit 21, in each of the print units 21A, 21B, 21C, and 21D, ink is supplied from the ink chamber 24 to the surface of the ink supply roll 23, and if the printing cylinder 22 and the ink supply roll 23 rotate, the ink on the surface of the ink supply roll 23 is transferred to the printing die 26. Then, if the corrugated sheet S is transported between the printing cylinder 22 and the impression roll 25, the corrugated sheet S is gripped by the printing die 26 and the impression roll 25, and printing pressure is applied to the corrugated sheet S, whereby printing is performed on the surface thereof. The printed corrugated sheet S is transported to the slotter creaser unit 31 by pull rolls.
In the slotter creaser unit 31, first, when the corrugated sheet S passes through the first and second creasing rolls 32 and 33, creasing lines are formed in the corrugated sheet S. Next, when the corrugated sheet S with the creasing lines formed therein passes through the slitter knife 34, an end portion in the corrugated sheet S is cut at a cutting position. Then, when the corrugated sheet S passes through the first slotter head 35, grooves are formed at the positions of the creasing lines, and an end portion is cut. Further, when the corrugated sheet S passes through the second slotter head 36, grooves are formed at the positions of the creasing lines, and an end portion is cut, whereby a glue tab is formed. Thereafter, the corrugated sheet S with the grooves and the glue tab formed at the positions of the creasing lines is transported to the die cut unit 41.
In the die cut unit 41, when the corrugated sheet S passes between the anvil cylinder 43 and the knife cylinder 44, a hand hole is formed. Then, the corrugated sheet S with the hand hole formed therein is transported to the folding unit 51.
In the folding unit 51, while the corrugated sheet S is moved in the transport direction D by the upper conveyor belt 52 and the lower conveyor belts 53 and 54, glue is applied to the glue tab by the gluing unit 56, and thereafter, the glue tab is folded down with the creasing line as a base point by the forming unit 55. If the folding proceeds to nearly 180 degrees, a folding force becomes strong, and thus the glue tab and end portion of the corrugated sheet S which overlaps the glue tab are pressed against each other, thereby being brought into close contact with each other, and both end portions of the corrugated sheet S are joined together, whereby the corrugated box B is formed. At this time, in the corrugated box B, two gaps are formed in the joint. Then, the corrugated box B is transported to the counter ejector unit 61.
In the counter ejector unit 61, the corrugated boxes B are sent to the hopper unit 62. The corrugated boxes B sent to the hopper unit 62 are stacked on the elevator 63 in a state where leading end portions in the transport direction D come into contact with the front stopper and the corrugated boxes B are arranged by the corner guard. Then, if a predetermined number of corrugated boxes B are stacked on the elevator 63, the elevator 63 is lowered, and a predetermined number of corrugated boxes B are discharged as one batch by the discharge conveyor 64, thereby being sent to a post-process of the box making machine.
Here, the die cut unit (a rotary die cutter) 41 of this embodiment will be described in detail.
As shown in
The knife cylinder 44 has a plurality of (or one) knife mounting bases 45 on the outer peripheral surface thereof, as shown in
The knife mounting base 45 is made of wood and has an arc shape having substantially the same curvature as the knife cylinder main body 44a such that the whole surface of an inner peripheral surface 45a comes into close contact with the outer peripheral surface of the knife cylinder main body 44a. The knife mounting base 45 has the cutting knife 46 fixed to a central portion in the outer peripheral surface thereof. The cutting knife 46 has, for example, a long cylindrical shape and is pressed against the corrugated sheet S, thereby being able to form a hand hole therein. Further, in the knife mounting base 45, a plurality of (in this embodiment, four) mounting holes 48 are formed around the cutting knife 46 in the outer peripheral surface. The mounting hole 48 has a large-diameter portion 48a and a small-diameter portion 48b which communicate with each other, and the large-diameter portion 48a has a vertical wall surface, and the small-diameter portion 48b has an inclined surface 48c which is enlarged to the outside.
The inner diameter of the large-diameter portion 48a is formed to be larger than the outer diameter of a dish section 101 of an operating parts 72 (described later) (refer to
Further, the knife cylinder 44 (the knife cylinder main body 44a) has a columnar shape, and a plurality of fixation holes 49 (refer to
Hereinafter, the fixation device 47 for fixing the knife mounting base 45 to the outer peripheral surface of the knife cylinder 44 will be described.
The fixation device 47 is disposed in the fixation hole 49, as shown in
The fixation device 47 has a restraint parts 71, the operating parts 72, and a compression coil spring 73 as a biasing member and has a configuration in which a protrusion 74 as an engagement section is provided at the restraint parts 71 and a helical groove 75 as a guide section and a blocking groove 76 as a blocking section are provided in the operating parts 72.
As shown in
The outer diameter of the restraint parts 71 in the right and left flanged portions 83 is formed to be slightly smaller than the inner diameter of the second hole portion 203, whereby the lower surfaces of the flanged portions 83 are in contact with the first stepped portion 205. Further, in the restraint parts 71, the right and left wall portions 82 and the right and left flanged portions 83 which are located at the lower portion of the ring portion 81 are located at positions shifted by 180 degrees in the circumferential direction, whereby a pair of cutout portions 85 is formed between the right and left flanged portions 83. Further, in the restraint parts 71, the protrusions 74 are respectively provided on the inner surfaces of the right and left wall portions 82. The protrusions 74 have a columnar shape and are provided to extend in a direction approaching each other from the positions shifted by 180 degrees in the circumferential direction of the right and left wall portions 82.
A guide member 91 is fixed to a lower portion of the fixation hole 49. The guide member 91 is composed of a base portion 92 having a cylindrical shape, and a pair of guides 94 integrated with the base portion 92. A fixing bolt 95 passes through the base portion 92 and is screwed to the first female screw portion 207 formed in the bottom portion 201, whereby the guide member 91 is fixed to the lower portion of the fixation hole 49. The pair of guides 94 extends further toward the upper side than the first stepped portion 205 and is disposed at positions shifted by 180 degrees in the circumferential direction.
The restraint parts 71 is supported so as to be movable along the direction of the shaft center O1 of the fixation hole 49 and be non-rotatable in the circumferential direction due to the guide member 91. That is, the respective flanged portions 83 of the restraint parts 71 are fitted to the second hole portion 203, and the respective cutout portions 85 are respectively fitted to the guides 94. For this reason, the restraint parts 71 is made so as to be able to move up and down due to the guides 94 and be unable to rotate in the circumferential direction due to the guides 94.
As shown in
The shaft section 102 has a columnar shape and is integrally connected to a lower portion of the dish section 101, and the outer diameter thereof is formed to be slightly smaller than the inner diameter of the through-hole 84 of the restraint parts 71. A pair of helical grooves 75 and a pair of blocking grooves 76 are formed in the outer peripheral surface of the shaft section 102. The helical groove 75 is engaged with the protrusion 74 of the restraint parts 71 and moves the restraint parts 71 from a first position to a second position against a biasing force of the compression coil spring 73 by rotating the operating parts 72. Further, the blocking groove 76 is for blocking the rotation of the operating parts 72 in the reverse direction when the restraint parts 71 is located at the second position. The helical groove 75 and the blocking groove 76 are provided to be continuous to each other in the outer surface of the operating parts 72, and the protrusion 74 can move between the helical groove 75 and the blocking groove 76, and the protrusion 74 is locked to the blocking groove 76 by the biasing force of the compression coil spring 73.
The helical grooves 75 and the blocking grooves 76 are formed to be shifted by 180 degrees in the circumferential direction in the outer surface of the operating parts 72. As shown in
Further, in a helical groove 75b on other side, one end is open at the tip of the tip 102a of the shaft section 102, and an inlet enlarged portion 115b is formed, and a protrusion 74b on the other side can enter the inlet enlarged portion 115b. Further, the helical groove 75b is inclined toward the base end portion side (the upper side) so as to draw a spiral on the outer peripheral surface of the shaft section 102 and communicates with a blocking groove 76b at the other end. The blocking groove 76b is bent in a direction opposite to a helical direction of the helical groove 75b. That is, the helical groove 75b has a pair of guide surfaces 116b and 117b facing each other to have a helical shape, and the blocking groove 76b has a blocking surface 118b which is continuous to the pair of guide surfaces 116b and 117b. At this time, although the respective guide surfaces 116b and 117b of the helical groove 75b are continuous to the blocking surface 118b of the blocking groove 76b, the blocking surface 118b is bent from the guide surface 117b to the tip 102a side of the shaft section 102.
In this manner, the helical groove 75a and the blocking groove 76a, and the helical groove 75b and the blocking groove 76b have the same shape and are formed to be shifted by 180 degrees in the circumferential direction (the right-left direction of
As shown in
The compression coil spring 73 is disposed outside the restraint parts 71 in the second hole portion 203 of the fixation hole 49, and a lower end portion (one end portion) thereof is in contact with the flanged portion 83 of the restraint parts 71. A fixture 131 is fixed to an opening portion of the fixation hole 49, whereby the compression coil spring 73 is retained in the fixation hole 49. The fixture 131 is made such that a lower portion can be fitted into the third hole portion 204 and a screw portion 131a of an upper portion can be screwed to the second female screw portion 208. For this reason, an upper end portion (the other end portion) of the compression coil spring 73 is supported on the fixture 131 which is fixed to the opening portion of the fixation hole 49, whereby the compression coil spring 73 is maintained in a compressed state.
Further, the fixation device 47 described above is for fixing the knife mounting base 45 to the outer peripheral surface of the knife cylinder 44. However, at the time of non-use, the dish section 101 can be immersed in the fixation hole 49 by rotating the base end portion of the operating parts 72 without passing through the mounting hole 48 of the knife mounting base 45. For this reason, the fixation device 47 which is not used is stored in the fixation hole 49, whereby when the knife mounting base 45 is fixed to the outer peripheral surface of the knife cylinder 44, the fixation device 47 which is not used does not get in the way.
Here, a fixation method for the knife mounting base 45 using the fixation device 47 of this embodiment will be described.
The fixation method for a knife mounting base of this embodiment is a method of fixing the knife mounting base 45 provided with the cutting knife 46 and the plurality of mounting holes 48 to the outer peripheral surface of the knife cylinder 44 and has a process of making the helical groove 75 move the restraint parts 71 from the first position to the second position against the biasing force of the compression coil spring 73 through the protrusion 74 of the restraint parts 71 by rotating the operating parts 72, and a process of blocking the rotation of the operating parts 72 in the reverse direction by the biasing force of the compression coil spring 73 by locking the protrusion 74 to the blocking groove 76 by further rotating the operating parts 72.
Specifically, the fixation device 47 is stored in the fixation hole 49 at the time of non-use, as shown in
In addition, the knife mounting base 45 is positioned on the outer peripheral surface of the knife cylinder 44 in a state where the operating parts 72 is stored. However, the knife mounting base 45 may be positioned on the outer peripheral surface of the knife cylinder 44 after the operating parts 72 protrudes from the knife cylinder 44.
If the dish section 101 of the operating parts 72 protrudes from the knife cylinder 44, as shown in
Here, a worker withdraws the fixing jig 141 from the operating parts 72. Then, the compression coil spring 73 biases the restraint parts 71 inwardly of the fixation hole 49 in a compressed state, and therefore, the protrusion 74 draws the operating parts 72 inwardly of the fixation hole 49 through the blocking groove 76. For this reason, the dish section 101 of the operating parts 72 is locked to the inclined surface 48c of the knife mounting base 45, whereby the knife mounting base 45 is fixed to the outer peripheral surface of the knife cylinder 44.
Further, the knife mounting base 45 has the four mounting holes 48, and therefore, the same work as described above is performed by the fixation device 47 at the position of each of the mounting holes 48, thereby fixing the knife mounting base 45 to the outer peripheral surface of the knife cylinder 44.
When removing the knife mounting base 45 from the knife cylinder 44, it is favorable if the reverse procedure to the above-described procedure is performed. That is, a worker rotates the operating parts 72 by 180 degrees in one direction (the counterclockwise direction in
In this manner, the knife cylinder of this embodiment is provided with: the cylinder main body 44a which has a columnar shape and in which the plurality of fixation holes 49 along the radial direction are provided at predetermined intervals in the outer peripheral portion; the knife mounting base 45 to which the cutting knife 46 is fixed and in which the plurality of mounting holes 48 are provided at predetermined intervals; the restraint parts 71 which has a ring shape and is disposed in the fixation hole 49 so as to be movable along the direction of the shaft center and be non-rotatable in the circumferential direction; the compression coil spring 73 which biases the restraint parts 71 inwardly of the fixation hole 49; the operating parts 72 in which the dish section 101 which can be locked to the knife mounting base 45 is provided at the base end portion and the tip portion enters the inside of the restraint parts 71 through the mounting hole 48; the protrusion 74 which is provided on the inner surface of the restraint parts 71; the helical groove 75 which is provided in the outer surface of the operating parts 72, is engaged with the protrusion 74, and can move the restraint parts 71 from the first position to the second position against the biasing force of the compression coil spring 73 by rotating the operating parts 72; and the blocking groove 76 which is provided in the outer surface of the operating parts 72 and blocks the rotation of the operating parts 72 in the reverse direction when the restraint parts 71 is located at the second position.
Therefore, first, if the operating parts 72 is rotated by a predetermined angle, the helical groove 75 moves the restraint parts 71 from the first position to the second position against the biasing force of the compression coil spring 73 through the protrusion 74. Next, if the operating parts 72 is further rotated by a predetermined angle, the protrusion 74 reaches the blocking groove 76, and the protrusion 74 is locked to the blocking groove 76 by the biasing force of the compression coil spring 73, whereby the rotation of the operating parts 72 in the reverse direction is blocked. Here, the dish section 101 of the operating parts 72 is locked to the knife mounting base 45, whereby the knife mounting base 45 is fixed to the outer peripheral surface of the cylinder main body 44a. In this case, the operating parts 72 is supported to be biased inwardly of the fixation hole 49 through the restraint parts 71 by the biasing force of the compression coil spring 73, and the rotation thereof in the reverse direction is blocked, whereby the operating parts 72 is retained to be prevented from coming out, and therefore, it is possible to rigidly fix the knife mounting base 45 to the outer peripheral surface of the cylinder main body 44a. As a result, it is possible to improve reliability while enabling a reduction in the size and a reduction in the cost of the device.
In the knife cylinder of this embodiment, the helical groove 75 is continuous to the blocking groove 76, and the blocking groove 76 is bent in a direction opposite to the helical direction of the helical groove 75. Therefore, the helical groove 75 moves the restraint parts 71 to the second portion through the protrusion 74 only by rotating the operating parts 72, and the protrusion 74 is locked to the blocking groove 76, and thus it is possible to easily fix the knife mounting base 45 to the cylinder main body 44a.
In the knife cylinder of this embodiment, the plurality of protrusions 74, the plurality of helical grooves 75, and the plurality of blocking grooves 76 are provided at predetermined intervals (equal intervals) in the circumferential direction of each of the restraint parts 71 and the operating parts 72. Therefore, a load to support the knife mounting base 45 on the cylinder main body 44a is taken at evenly spaced positions in the circumferential direction in the restraint parts 71 and the operating parts 72, and thus it is possible to stably fix the knife mounting base 45 to the cylinder main body 44a.
In the knife cylinder of this embodiment, the protrusion 74 is provided at the restraint parts 71, and the helical groove 75 and the blocking groove 76 are provided to communicate with each other in the operating parts 72. Therefore, a reduction in the size of each of the restraint parts 71 and the operating parts 72 becomes possible, and thus it is possible to reduce the cost.
In the knife cylinder of this embodiment, the helical groove 75 is open at the tip portion of the operating parts 72 and is closed the stopper 121 which is fixed to the tip portion of the operating parts 72, in a state where the protrusion 74 is engaged therewith. Therefore, by fixing the stopper 121 to the tip portion of the operating parts 72, it is possible to close the tip portion of the helical groove 75, and it is possible to prevent falling-off of the operating parts 72 from the restraint parts 71 while suppressing an increase in the processing cost of the operating parts 72.
In the knife cylinder of this embodiment, the compression coil spring 73 is disposed outside the restraint parts 71 in the fixation hole 49 and is maintained in a compressed state by coming into contact with the flanged portion 83 of the restraint parts 71 at one end portion and being supported on the fixture 131 which is fixed to the opening portion of the fixation hole 49, at the other end portion. Therefore, by using the compression coil spring 73, it is possible to suppress an increase in component cost, and further, it is possible to easily store the compression coil spring 73 in the fixation hole 49.
In the knife cylinder of this embodiment, the indication section 111a which indicates a rotated position is provided in the dish section 101 of the operating parts 72. Therefore, it is possible to grasp a fixation position and a release position of the operating parts 72 by the indication section 111a, and thus it is possible to improve safety.
In the knife cylinder of this embodiment, the dish section 101 can be immersed in the fixation hole 49 by rotating the base end portion of the operating parts 72 without passing through the mounting hole 48. Therefore, at the time of non-use of the fixation device 47, the operating parts 72 is stored in the fixation hole 49, whereby it is possible to eliminate a protrusion which becomes an obstacle, from the cylinder main body 44a.
Further, the rotary die cutter of this embodiment is provided with the anvil cylinder 43 which is supported on the frame 40 so as to be able to be driven and rotated, and the knife cylinder 44 which has the cutting knife 46 fixed to the outer peripheral portion and is supported below the anvil cylinder 43 to face the anvil cylinder 43 in the frame 40 so as to be able to be driven and rotated.
Therefore, the plurality of fixation devices 47 are provided in the knife cylinder 44, whereby it is possible to rigidly fix the knife mounting base 45 to the knife cylinder 44, and it is possible to improve reliability while enabling a reduction in the size and a reduction in the cost of the device.
Further, the fixation device for a knife mounting base of this embodiment is provided with the restraint parts 71, the operating parts 72, and the compression coil spring 73, wherein the protrusion 74 is provided at the restraint parts 71 and the helical groove 75 and the blocking groove 76 are provided in the operating parts 72.
Therefore, the operating parts 72 is supported to be biased through the restraint parts 71 by the biasing force of the compression coil spring 73, and the rotation thereof in the reverse direction is blocked, whereby the operating parts 72 is retained to be prevented from coming out, and therefore, it is possible to rigidly fix the knife mounting base 45, and it is possible to improve reliability while enabling a reduction in the size and a reduction in the cost of the device.
Further, the fixation method for a knife mounting base of this embodiment has a process of making the helical groove 75 move the restraint parts 71 from the first position to the second position against the biasing force of the compression coil spring 73 through the protrusion 74 of the restraint parts 71 by rotating the operating parts 72, and a process of blocking the rotation of the operating parts 72 in the reverse direction by the biasing force of the compression coil spring 73 by locking the protrusion 74 to the blocking groove 76 by further rotating the operating parts 72.
Therefore, the dish section 101 of the operating parts 72 is locked to the knife mounting base 45, whereby the knife mounting base 45 is fixed to the outer peripheral surface of the cylinder main body 44a. At this time, the operating parts 72 is supported to be biased inwardly of the fixation hole 49 through the restraint parts 71 by the biasing force of the compression coil spring 73, and the rotation thereof in the reverse direction is blocked, whereby the operating parts 72 is retained to be prevented from coming out, and therefore, it is possible to rigidly fix the knife mounting base 45 to the outer peripheral surface of the cylinder main body 44a. As a result, it is possible to improve reliability while enabling a reduction in the size and a reduction in the cost of the device.
Further, in this embodiment described above, the protrusion 74 as an engagement section is provided at the restraint parts 71, and the helical groove 75 as a guide section and the blocking groove 76 as a blocking section are provided in the operating parts 72. However, there is no limitation to this configuration. For example, a configuration is also acceptable in which a helical groove as a guide section and a blocking groove as a blocking section are provided in the restraint parts and a protrusion as an engagement section is provided at the operating parts. Further, a configuration is also acceptable in which a groove portion as an engagement section is provided in the restraint parts and a helical protrusion as a guide section and a blocking protrusion as a blocking section are provided at the operating parts.
Further, in each embodiment described above, the box making machine is composed of the feeding unit 11, the printing unit 21, the slotter creaser unit 31, the die cut unit 41, the folding unit 51, and the counter ejector unit 61. However, there is no limitation to this configuration, and a drying unit, a defective product removing unit, or the like may be further provided. Further, the folding unit or the counter ejector unit may not be provided.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-044398 | Mar 2014 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2015/050867 | 1/15/2015 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2015/133174 | 9/11/2015 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20030066405 | Harrison | Apr 2003 | A1 |
| 20070196196 | Schorling | Aug 2007 | A1 |
| 20120325067 | Yamada | Dec 2012 | A1 |
| Number | Date | Country |
|---|---|---|
| 2001-38692 | Feb 2001 | JP |
| 2007-136670 | Jun 2007 | JP |
| 2011-173178 | Sep 2011 | JP |
| Entry |
|---|
| Decision of a Patent Grant in JP Application No. 2014-044398, dated Jan. 17, 2017. |
| International Search Report in PCT/JP2015/050867, dated Mar. 3, 2015. |
| Written Opinion in International Patent Application No. PCT/JP2015/050867, dated Mar. 3, 2015. |
| Number | Date | Country | |
|---|---|---|---|
| 20170008187 A1 | Jan 2017 | US |
