The invention relates to a knife for cutting capsules or closures or caps made of plastic of the type used for closing containers, such as for example bottles. In particular the invention relates to a knife arranged for cutting the side wall of a capsule, so as to obtain—on such side wall—an tamper strip or ring and one or more connecting portions, also known as braces or hinges, which connect the tamper strip or ring to a different portion of the capsule, for example to the skirt, i.e. a portion of the side wall having a closed end of the capsule.
Designing objects made of plastics is increasingly oriented toward the choice of recyclable materials and toward recovery of the objects after use thereof. Thus, closures provided with braces, which allow to hold the closure on the tamper ring thereof even after the container has been opened, are increasingly on high demand even in the container closures industry.
In use, when a cap provided with an tamper strip and with braces is applied to a mouth of a container, such as for example a bottle, to close the container, the tamper strip is positioned in a seat generally defined between two annular protrusions, with which the body of the container is provided, which limit the axial movements of the tamper ring. Upon unscrewing the closure, the container is opened, the tamper strip is held in the seat thereof and the braces hold the capsule joined to the tamper ring, and thus to the bottle, even after the closed end portion of the closure has been moved away from the mouth of the container.
This allows an effective recycling of plastics, given that the tamper ring can be separated from the bottle together with the closure at the same time, i.e. when one wants to recover the plastic material of the closure. Furthermore, keeping the closure connected to the tamper ring—even after opening the container—contributes toward preventing the dispersion of the capsule into the environment.
The braces on the side wall of a capsule are mainly obtained according to two types of processing operations: by forming, i.e. providing moulds suitably shaped to form the braces; or by cutting, i.e. by providing an arrangement of cuts and incisions on the side wall of the previously formed capsule. The cuts and incisions determine parts of the side wall that are partially detachable from the remainder of the side wall of the capsule, such parts of the side wall defining the connecting portions or braces besides the tamper ring. Techniques for producing braces which combine particular shapes of the mould for forming the capsule and given shapes of cuts obtained on the capsule after forming are also known.
Cutting devices comprising knives suitable to cut or incise a capsule in the side wall thereof so as to determine a circumferential line for weakening and preferential separation between the tamper strip and a remainder of the side wall of the capsule, i.e. of the skirt, are known. Such type of cut is also known under the name horizontal cut.
Cutting devices suitable to cut and incise—in one or more points or areas—a side wall of the capsule according to a direction substantially parallel to the axis of the capsule, for example so as to obtain weakening areas in the tamper strip or access points for washing means to eliminate residues from the capsule are also known. Such type of cut is also known under the name vertical cut.
Cutting devices suitable to incise the side wall both with a horizontal cut and with a vertical cut in a radial position of the capsule, are also known. The latter cutting devices generally comprise a knife for the horizontal cut, positioned downstream of which is an insert provided with a vertical blade for incising the capsule by means of a vertical cut.
Cutting devices having knives comprising a variety of blades to obtain the connecting portions or braces, are also known.
The various cutting devices described above are provided with knives manufactured for specific cutting geometries and for specific dimensions of the capsule. This entails that the producer of capsules must procure and store in the warehouse thereof numerous knives with which to equip the cutting device whenever there arises the need to change the capsule production batch. Furthermore, having to equip the cutting device with a new knife requires considerable machine downtime and this entails high production costs. Furthermore, the knives used to obtain the braces are structurally complex, requiring a high number of parts which will then have to be replaced once worn, hence manufacturing caps with such complex structures increases the production costs.
An object of the invention is to improve the knives of the known type for capsule cutting apparatus.
Another object of the invention is to provide a knife for a capsule cutting apparatus for performing the incision on the braces or other elements on side walls of plastic capsules and having a relatively simple structure.
A further object of the invention is to provide a knife that is more versatile than the known knives that can be used, with slight variations, for incising various cutting geometries.
According to the invention a knife as defined by the attached claims is provided.
Owing to the invention it is possible to provide a knife with a layered structure that performs incisions—having a more or less complex geometry—by superimposing cutting tools whose cutting profiles are arranged according to different tilts.
Owing to the invention it is possible to provide one or more assembly configurations which allow to vary the cutting geometry to be applied to the capsules by adding and/or replacing cutting tools in the layered structure.
This allows to vary the geometry of the cut using the same knife or replacing a limited number of components therein.
The invention can be better understood and carried into effect with reference to the attached drawings, in which some embodiments of the invention are shown by way of non-limiting examples, wherein:
With reference to
The knife 100 is arranged for being fitted to a cutting apparatus to obtain incision lines and cuts on the capsule 7.
The word “cut” or “groove” is used to indicate an area of the capsule 7 provided with a perforating cut, i.e. a through slit where the material continuity was interrupted by the action of the knife. The word “incision” is used to indicate an area of the capsule 7 in which the side wall 70 has a low thickness caused by a penetration of the knife into the material up to a given depth without interrupting the material continuity.
The knife 100 comprises a first cutting tool 10, a second cutting tool 20 and a third cutting tool 30. The knife 100 has a layered structure in which the third cutting tool 30 is arranged between the first cutting tool 10 and the second cutting tool 20. The first cutting tool 10, the third cutting tool 30 and the second cutting tool 20 are stacked on each other, in a removable assembly, as will be described hereinafter. The knife 100 is removably fixed to the frame of the cutting apparatus by fastening means, not shown, such as for example screw means or bolt means, which furthermore allow the cutting tools 10, 20, 30 to be clamped and removably fixed to each other. With reference to
The layered structure of the knife 100 defines a cutting portion of the knife 100, hereinafter indicated as arrangement of cutting edges 60. In the present description, the expression arrangement of cutting edges is used to indicate an arrangement or group of cutting edges of various shapes and sizes with which the knife is provided which allow the knife to perform cuts and/or incisions on the capsule 7 when the knife 100 is fitted to a cutting apparatus for incising and cutting capsules.
With reference to
The knife 100, 100′ is suitable to form a tamper strip or ring 72 in the capsule 7 (
The knife 100, 100′ inside the cutting apparatus cooperates with a rotary spindle (not shown) which grips the capsule 7, by rotating the capsule around a rotation axis R parallel to or coincident with, an axis of the capsule 7. The rotary spindle brings the side wall 70 of the capsule 7 into contact with a cutting portion of the knife 100, 100′, moving the capsule 7 along a substantially circumference arc-like path in an advancement direction T and rotating the capsule 7 on the rotation axis R, by rolling the capsule against the cutting portion of the knife 100, 100′. As known, possible slipping of the capsule with respect to the spindle or to the cutting portion are undesired.
Depending on the arrangement of cutting edges 60, 60′ of the cutting portion of the knife 100, 100′, there is a corresponding incision on the side wall 70 of the capsule 7. In other words, such arrangement of cutting edges 60, 60′ is shown in a negative fashion on the side wall 70 of a capsule 7.
With reference to
With reference to
The skirt 71 and the tamper strip 72 are connected to each other by a plurality of connecting portions or braces 74a, 74b and by a plurality of bridges 73, i.e. elements made of plastic material intended to be broken by the user at the first opening of the container on which the capsule 7 is applied to prove the tampering with the closure of the container.
With reference particularly to
With reference particularly to
Once again with reference to
The first cutting tool 10, in a first peripheral region 17, comprises a plurality of first blades 11, for example first blades 11a, 11b, 11c, and a plurality of first recesses 16a, 16b. The plurality of first blades 11a, 11b, 11c of the first cutting tool 10 and the first recesses 16 are arranged alternatingly along the first peripheral region 17 of the cutting tool 10, defining an indented or serrated profile obtained projecting the first cutting tool 10 on the plane P. The first blades 11a, 11b, 11c may comprise one or more first cavities 13 arranged to form the bridges 73. Furthermore, the first blades 11a, 11b, 11c are provided on the free end thereof with first cutting edges 12a, 12b, 12c.
The first cutting edges 12a, 12b, 12c lie on the same first plane parallel to the plane P, thus the cutting tool 10 is a horizontal cutting tool. With respect to the plane P, on a vertical axis Z, orthogonal to the plane P, the first plane is at a given height. Joining the plurality of the first cutting edges 12a, 12b, 12c allows to obtain a first substantially circumference arc-shaped curved line whose centre is located outside the knife 100, 100′ on an axis substantially orthogonal to the plane P. The first cutting tool 10 is arranged to contribute to the formation of braces 74a, 74b on the side wall 70, together with the second cutting tool 20 and with the third cutting tool 30, and it performs the incisions and cuts that separate the skirt 71 form the tamper strip 72. The first cavities 13 are spaced apart and suitably dimensioned so as not to interrupt the continuity of the material, for example so as not to alter locally or to incise but not perforating the side wall 70 of the capsule, so as to allow to form the bridges 73.
With reference to
The second cutting tool 20, in a second peripheral region 27, comprises a plurality of second blades 21, including for example second blades 21a, 21b and a plurality of second recesses 26. The second blades 21a, 21b and the second recess 26 are arranged alternatingly along the second peripheral region 27 of the cutting tool 20, defining an indented profile in an orthogonal projection on the plane P. The second blades 21a, 21b may comprise one or more second cavities 23 arranged in defined positions in the second blades 21a, 21b. The second blades 21a, 21b are provided—on the free end thereof—with second cutting edges 22a, 22b.
The second cutting edges 22a, 22b, lie on the same first plane parallel to the plane P, thus the cutting tool 20 is a horizontal cutting tool. Joining the plurality of the second cutting edges 22a, 22b allows to obtain a second substantially circumference arc-shaped curved line, whose centre is located outside the knife 100 on a second axis substantially orthogonal to the plane P. The second curve defined by the plurality of second cutting edges 22a, 22b lies on a second plane parallel to the plane P at a second height different from the first height on the vertical axis Z. The second cutting tool 20 is arranged to contribute to the formation of braces 74a, 74b on the side wall 70 of the capsule, together with the first cutting tool 10 and the third cutting tool 30. The second cavities 23 are spaced apart and suitably dimensioned so as not to interrupt the continuity of the material, for example so as not to locally alter or to incise but not perforating the side wall 70 of the capsule, so as to allow to form the bridges 73.
With reference to
The third cutting tool 30 is arranged to perform oblique cuts on the side wall 70. In a peripheral region 36 thereof, the third cutting tool 30 comprises one or more third tilted blades 31a, 31b, 31c, 33 provided with respective tilted cutting edges 32a, 32b, 32c, 34. At least two tilted cutting edges 32a, 34 have a different tilt from each other, with reference to a reference plane passing through the vertical axis Z and tangent to the advancement direction T.
In particular, the tilted cutting edge 32a has a negative tilt and the tilted cutting edge 34 has a positive tilt. The negative tilt corresponds to a cutting edge having an upper end thereof receded with respect to a lower end thereof along said advancement direction T and, vice versa, said positive tilt corresponds to a cutting edge having an upper end thereof which is advanced with respect to a lower end thereof along said advancement direction T. As a matter of fact, the tilted cutting edge 32a comprises an upper end 92 thereof and a lower end 91 thereof and—considering the advancement direction T—the upper end 92 is receded with respect to the lower end 91, thus the tilted cutting edge 32a with negative tilt. Similarly, the tilted cutting edge 34 comprises an upper end 94 thereof and a lower end 93 thereof and—considering the advancement direction T—the upper end 94 is more advanced with respect to the lower end 93, thus the tilted cutting edge 34 has a positive tilt.
Besides the at least two tilted cutting edges with different mutual tilt 32a, 34, the third cutting tool 30 comprises further third blades with negative tilt 31b, 31c, provided on the respective free end of tilted cutting edges with negative tilt and it may comprise one or more third vertical blades (not shown) with respective vertical cutting edges.
Thus, with respect to the cartesian plane formed by the vertical axis Z orthogonal to the plane P and by an axis oriented substantially as the advancement direction T, starting from any point of the advancement direction T, the tilted cutting edges of the third tilted blades may be oriented on the peripheral region 36 in the following alternative fashions:
The peripheral region 36 of the third cutting tool 30 defines a third substantially circumference arc-shaped curve lying in a third plane, the centre of the circumference is located outside the knife 100 on a third axis substantially orthogonal to the plane P. The peripheral region 36 further defines the surface of the third cutting tool 30 against which the side wall 70 of the capsule 7 can be rotated on the rotation axis R thereof while the knife 100 performs incisions and cuts on the side wall 70. In other words, the third curvature defined by the peripheral region 36 contributes to guide the capsule 7 along the path thereof for interaction with the knife 100 in the advancement direction T.
The third blades with negative tilt 31a, 31b, 31c and the third blades with positive tilt 33 may include cavities (not shown) spaced apart and suitably dimensioned so as not to interrupt the continuity of the material, for example so as not to alter locally or for incising but not perforating the side wall 70 of the capsule, so as to allow to form the bridges 73.
With reference to
The third tilted blade 31a extends below the third lower face 37 of the third cutting tool 30 and it is supported by a support protrusion 39a, which projects from the third lower face 37 below it. In a version not shown, the third tilted blade 31a may be laterally contained in the thickness of the third cutting tool 30, i.e. the lower end thereof does not protrude from the third lower face 37. In this version, the support protrusion 39a may not be present.
The third tilted blade 31b extends below the third lower face 37 of the third cutting tool 30 and it is also supported by a further support protrusion 39b which projects from the third lower face 37 below it. The further support protrusion 39b may be obtained in the support protrusion 39a. In a version, not shown, the third tilted blade 31b may be entirely contained in the thickness of the third cutting tool 30, i.e. the lower end thereof does not protrude from the third lower face 37. In this version, the support protrusion 39b may not be present.
Each support protrusion 39a, 39b is shaped so as to be received in a recess present on the first cutting tool 10. In particular, the support protrusions 39a, 39b are both received in the recess 16a of the first cutting tool 10.
The third cutting tool 30 is arranged to form oblique cuts 79 on the side wall 70 of the capsule 7, where oblique cuts also include vertical cuts.
Still with reference to
In such assembly configuration of the knife 100:
Furthermore, in such assembly configuration of the knife 100:
Furthermore, in such assembly configuration of the knife 100, the relative position between:
Now, with reference to
As already mentioned above, the first cutting edges 12a, 12b, 12c and the second cutting edges 22a, 22b are arranged with respect to each other at different heights along the vertical axis Z, i.e. at different distances from the plane P.
With reference to
In detail, with reference to
It should be observed that the arrangement of cutting edges 60, since it is suitable for cutting an object with substantially cylindrical symmetry, may have a different order of the parts of the arrangement of cutting edges 60 described above provided that succession is complied with; for example the opening forming parts 68a and 68c of the arrangement of cutting edges 60 may be incorporated in a single opening forming part arranged together as an initial or final part of the arrangement of cutting edges 60 along the advancement direction T.
In the context of the invention, the terms “initial/final”, “starts/ends” and “start/end”, “upstream/downstream” are used to indicate the order in which the projections of the ends of the cutting edges along the advancement direction T are found.
The layered structure of the knife and the relative assembly configuration allow to change the arrangement of cutting edges to be incised on the capsules by adding and/or replacing cutting tools in the assembly configuration. In particular, given that the horizontal cuts may be maintained for a given dimension of the capsule, the third cutting tool can be replaced to produce—on a capsule of the same dimension—a different shape of the braces, without having to replace the first cutting tool and the second cutting tool too. This is allowed by the fact that the shape of the braces is substantially determined by the cutting edges with different tilt that are provided for in the third cutting tool.
In the second illustrated embodiment, the knife 100′, comprises additional cutting tools arranged to incise the side surface 70 of the capsules 7, i.e. a fourth cutting tool 40 and a fifth cutting tool 50. In the embodiment of the knife 100′ there are also present the first cutting tool 10 and the second cutting tool 20, while the cutting tool 30′ has the same number of blades as the version according to
With reference to
The fourth cutting tool 40, on a fourth peripheral region 47, comprises a fourth blade 41. The fourth blade 41 is provided—on a free end thereof—with a fourth cutting edge 42. The fourth cutting edge 42, or at least one point thereof, is located on a fourth substantially circumference arc-shaped curvature, whose centre is located outside the knife 100′ on a fourth axis substantially orthogonal to the plane P. The fourth curvature, and thus the fourth cutting edge 42, lies on a fourth plane at a height lower than the first cutting edge 12a. The fourth cutting edge 42 has a longitudinal extension smaller than the circumference of the side wall 70 of the capsules to be processed. The fourth cutting tool 40 is arranged to form an accessory groove 75′ (
Still with reference to
The fifth cutting tool 50, on a fifth peripheral region 57, comprises a fifth blade 51. The fifth blade 51 is provided—on a free end thereof—with a fifth cutting edge 52. The fifth cutting edge 52, or at least one point thereof, is located on a fifth substantially circumference arc-shaped curvature, whose centre is located outside the knife 100′ on a fifth axis substantially orthogonal to the plane P. The fifth curvature lies on a fifth plane. The fifth cutting edge 52 has an extension smaller than the circumference of the side wall 70 of the capsules to be processed. The fifth cutting tool 50 is arranged to form a further accessory groove 79′ (
The fifth blade 51 includes one or more fifth cavities 53 spaced apart and suitably dimensioned so as not to interrupt the continuity of the material, for example so as not to alter locally or for incising but not perforating the side wall 70 of the capsule, so as to allow to form the bridges 73. In particular, the fifth cutting edge 51 comprises only one cavity 53.
With reference to
The third cutting tool 30′ is arranged to perform oblique cuts on the side wall 70. In a peripheral region 36′ thereof, the third cutting tool 30 comprises one or more third tilted blades 31a′, 31b′, 31c′, 33′ provided with respective tilted cutting edges 32a′, 32b′, 32c′, 34′. At least two tilted cutting edges 32a′, 34′ have an tilt different from each other, with reference to a reference plane passing through the vertical axis Z and tangent to the advancement direction T.
In particular, the tilted cutting edge 32a′ has a negative tilt and the tilted cutting edge 34′ has a positive tilt. The negative tilt corresponds to a cutting edge having an upper end thereof receded with respect to a lower end thereof along said advancement direction T and, vice versa, said positive tilt corresponds to a cutting edge having an upper end thereof which is advanced with respect to a lower end thereof along said advancement direction T. As a matter of fact, the tilted cutting edge 32a′ comprises an upper end 92′ thereof and a lower end 91′ thereof and—considering the advancement direction T—the upper end 92′ is receded with respect to the lower end 91′, thus the tilted cutting edge 32a′ has negative tilt. Similarly, the tilted cutting edge 34′ comprises an upper end 94 thereof and a lower end 93 thereof and—considering the advancement direction T—the upper end 94′ is more advanced with respect to the lower end 93′, thus the tilted cutting edge 34′ has a positive tilt.
Similarly to the tilted cutting edge 32a, the tilted cutting edge 32a′ extends below the height of the third lower face 37′ and it is supported by a support protrusion 39a′. Even the tilted cutting edge 34′ extends below the height of the third lower face 37′ and it is supported by a further support protrusion 39b′. Furthermore, the tilted cutting edge 34′ extends even above the height of the third upper face 38′, supported by a support protuberance 39c′ which projects from the third upper face 38′ superimposed thereto.
The fifth blade 51 thus rests on the support protuberance 39c′, as shown in
The aforementioned projections and protrusions are housed in the recesses of the first and second cutting tool similar to those provided for in the version of the knife 100.
With reference to
In such assembly configuration of the knife 100′:
Furthermore, in such assembly configuration of the knife 100′:
Furthermore, in this assembly configuration the knife 100′, the relative position between: the first blades 11a, 11b, 11c, the second blades 21a, 21b, the third blades with negative tilt 31a′, 31b′, 31c′, the third blades with positive tilt 33′ and possible third orthogonal blades define an arrangement of cutting edges 60′ of the knife 100′.
With reference to
The ends of the third cutting edges with negative tilt 32a′, 32b′, 32c′ and the ends of the third cutting edges with positive tilt 34′ are positioned close to or at contact with the ends of other cutting edges, as for example in proximity of or at contact with the ends of the cutting edges 12a, 12b, 12c and/or the ends of the cutting edges 22a, 22b and/or the ends of the third cutting edges with negative tilt 32a′, 32b′, 32c′, and the ends of the third cutting edges with positive tilt 34′ and/or the ends of the fourth cutting edge 42 and/or the ends of the fifth cutting edge 52. In the event that the end of the cutting edges with negative tilt 32a′, 32b′ and the ends of the third cutting edges with positive tilt 34′ be positioned in proximity of the other ends of the cutting edges there are identified third cavities spaced apart and suitably dimensioned so as not to interrupt the continuity of the material, for example so as not to alter or for incising but not perforating the side wall 70 of the capsule, so as to allow to form the bridges.
With reference to
In detail, with reference to
Owing to the shape of the knife 100, 100′ it is possible to disassemble the third cutting tool 30; 30′ from the layered structure and replace it with a different third cutting tool to obtain a different shape of the connecting portions or braces 74a, 74b. This simplifies the cutting apparatus and reduces the machine downtimes to equip the cutting apparatus with a different knife. Furthermore, the cutting apparatus also maintains a certain flexibility, given that it is possible to perform cuts with a knife in which a small number of cutting tools is to be replaced in order to change the geometry of the cut on the capsule.
The illustrated examples show a grooved capsule with two braces, both tilted with a negative tilt with respect to the advancement direction T, as can be seen in the open configuration D of the capsule. It is clear that a man skilled in the art would have no difficulty in modifying the number and arrangement of the cutting edges of the knife 100, 100′ for cutting capsules with a number of braces greater than two, for example three or four braces, tilted with negative and/or positive tilts according to various combinations.
It is possible to provide for a number and arrangement of the cutting edges, having positive and negative tilts combined to form three tilted braces arranged with the same tilt or a brace with a certain tilt and two consecutive braces with the opposite tilt or three braces with alternating tilts. It is also possible to provide for another different arrangement of the cutting edges, whose combination of positive and negative tilts may form four braces arranged tilted all with the same tilt or in groups of two braces with opposite tilt, or four braces tilted with alternating tilts or three consecutive braces tilted with the same tilt and a brace tilted with the opposite tilt.
In order to obtain three or four connecting portions—or braces—which connect the tamper ring 72 and the side wall 70, besides the two tilted cutting edges 32a, 34, 32a′, 34′ in the third cutting tool 30, 30′ further cutting edges arranged so as to determine—in use—the three connecting portions or the four connecting portions may be provided for.
Alternatively or additionally to the further cutting edges in the third cutting tool 30, 30′, to obtain three connecting portions or four connecting portions, the knife 100, 100′ may include—in the plurality of cutting tools of the structure thereof—further cutting tools arranged to cooperate with the first horizontal cutting tool 10, the second horizontal cutting tool 20 and the third cutting tool 30, 30′ and, if present, with the additional cutting edges to determine—in use—the three connecting portions or the four connecting portions connecting the tamper ring 72 and the side wall 70.
Number | Date | Country | Kind |
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102020000005920 | Mar 2020 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/052304 | 3/19/2021 | WO |