Patent Application
20200376703
This application claims priority to German Patent Application No. DE 102019114846.4 filed on Jun. 3, 2019, the disclosure of which is incorporated in its entirety by reference herein.
The invention relates to blades, in particular rotating blades, in particular rotating sickle blades, such as those used in slicers for slicing sausage, cheese or other stringy, elastic food products.
The problem here is that the thin and very elastic slices temporarily stick to the back of the blade facing the disk during the cutting process and thus, in the cutoff state and when dropped onto a support, do not lie flat but form waves or folds or do not come to rest on the support at the desired position.
In order to avoid this, it is known from EP 2948279 B1, for example, that the cutting angle of the cutting edge can be varied in the circumferential direction of the blade.
The disadvantage of this solution is that it is costly to reproduce this circumferentially changing cutting angle when regrinding the blade.
It is therefore the object according to the invention to provide a better solution to prevent the sticking of slices to the back of the blade in the form of an improved blade and a mode of operation of this blade in a cutting device.
A cutting device such as a slicer, which cuts strand-shaped elastic products such as sausage or cheese, so-called calibers, into slices at high speed, usually has a base frame to which, on the one hand, a product receipt is attached, on which the product to be sliced or the strand of product is fed to the cutting point, and, on the other hand, a rotating blade, which successively cuts slices from the strand at the cutting point.
The blade could also be a non-rotating blade, for example one that oscillates in an arc-shaped movement or a linear movement.
The blade is, especially with slicers used today, usually a rotating blade, usually a so-called sickle blade, which, however, in contrast to a sickle, has the cutting edge not on the concave inner contour but on the convex outer contour, which is the front edge of the blade body due to the direction of rotation of the sickle blade. In one direction of this cutting edge, the so-called cutting direction, the cutting edge has a steadily increasing, in particular continuously increasing, distance to the axis of rotation, which can also have the shape of a geometric spiral around the axis of rotation of the sickle blade.
This has the advantage that the axis of rotation of such a sickle-shaped blade can remain stationary during the cutting operation.
If, on the other hand, the blade is circular disc-shaped with an annularly closed, in particular circularly closed, endless cutting edge on the outer circumference, the axis of rotation of the blade must be moved, in particular oscillated back and forth, in cutting operation for cutting off slices.
Irrespective of this, the familiar blades are plate-shaped and have a cross-section which, on one side, the rear side of the blade, is curved outwards from the cutting plane defined by the cutting edge, while the blade on the blade front side—which in the cutting device faces the product receipt, i.e. the strand of product lying on top of it—generally does not project beyond the cutting plane.
The cutting edge is formed in cross-section through the basic body of the blade by a front cutting surface, which may be flat, for example, but may also have a front recess, e.g. radially set back from the cutting edge, and a rear cutting surface, the two cutting surfaces running at an acute cutting angle to each other.
The inner end of the cutting surface facing away from the cutting edge is adjoined by a pressing surface, which is also part of the curved back of the blade, but which extends to the cutting plane at a pressing angle which is smaller than the cutting angle.
The inner end of the pressing surface facing away from the cutting edge is adjoined by the remaining, usually flat, rear side of the plate-shaped blade, which in this central area generally has a uniform thickness, apart from the front recess which may be present on the blade front side.
According to the invention, at least one recess is arranged in the curved back of such a blade in order to minimize the adhesion of the slice being cut off to the back of the blade, in particular its pressing surface.
This at least one recess is adapted to the characteristics of the product and may also depend on various parameters of the cutting device in which this blade is used, such as the material and roughness of the outer sides of the blade, the cutting speed and other parameters.
One way of adapting to such parameters is to vary the size and/or shape of the cross-sectional area of the recess lying transversely, in particular perpendicularly, to the cutting plane and/or transversely, in particular perpendicularly, to the direction of the cutting edge in the direction of the cutting edge, in particular in the case of a sickle-shaped blade.
Another possibility is to vary the position, especially the radial distance, of the recess to the cutting edge in the direction of the cutting edge.
According to the invention, these two possibilities can also be combined.
The advantage of these solutions is that the cutting angle can be kept constant, not only along the direction of the cutting edge over the entire length of the cutting edge, but also over a number of different products with similar material properties to be cut. Above all, this makes regrinding these knives much easier, since the recesses to be made only have to be made once, when the blade is manufactured, and do not have to be changed every time the blade is regrinded.
This is possible because the width of the cutting surface is anyway only about 0.5 mm to 2 mm—depending on the state of wear—while the pressing surface in this direction is at least 10 times, possibly even at least 15 times as wide.
Usually the cutting angle is in the order of 30°, while the pressing angle is only about 20°.
When designing and positioning the at least one recess, one parameter to be taken into account is the high speed of such knives in so-called slicers, which is at least 500 rpm, which, in the case of a sickle-shaped blade with a maximum radius of, for example, 50 cm, results in a very considerable penetration speed of the cutting edge into the product.
Preferably, the at least one recess is a groove which extends with its main direction of extension, i.e. primarily, along the direction of the cutting edge, but preferably at a distance from it. Preferably, the bottom of the groove has a uniform curvature transverse to its main direction of extension, so that the groove can be easily produced by grinding with a round grinding wheel.
Because regardless of the design of the at least one recess in the top view of this recess, it is usually located in the pressing surface and in particular only in the pressing surface.
In exceptional cases, it may not be completely within the pressing surface, but may extend from there into the adjacent area of the back of the blade, i.e. away from the cutting edge.
However, the recess extends towards the cutting edge, preferably at most to the transition of the pressing surface into the cutting surface, i.e. the rear cutting surface, which is formed on the rear side of the blade. Thus, the recess does not change by regrinding the cutting surface, especially if, when the blade is new, there is a distance between the cutting surface and the recess of at least 1 mm, preferably at least 2 mm.
Depending on the elasticity of the slice to be cut off or already completely cut off, the slice will not adhere to the back of the blade over its entire surface due to the recess, but will at most still adhere to the pressing surface in the areas away from the recess. However, due to the high rotational speed, there will still be sufficient pressure effect by means of the pressing surface on the slice in the direction away from the cutting plane.
This prevents the slice from touching the bottom or the flanks of the recess, as may still occur at very low speeds of movement, especially rotational speeds, of the blade.
In one type of execution, the at least one recess, in particular in the form as a groove, can also extend only along a part of the extent of the cutting edge parallel to the latter, wherein in the case of a finite cutting edge there is preferably no recess in the initial region and end region along the extent of the cutting edge.
The size, in particular the width, measured transversely to the direction in which the cutting edge extends, and/or the shape considered in plan view of the cutting plane and/or the cross-sectional shape and/or the radial position of the recess relative to the axis of rotation may be constant in the direction in which the cutting edge extends, in particular in the case of circular slice-shaped knives.
In the case of a finite cutting edge, i.e. in particular with sickle-shaped knives, these parameters can change along the direction of the cutting edge, and in particular increase or decrease continuously along the direction of the cutting edge. If several recesses are arranged one behind the other in the direction of the cutting edge, they can each have an identical design, especially in the case of a circular disc-shaped blade. In a finite cutting edge, such as a sickle-shaped blade, on the other hand, the depressions are preferably of different shapes, with design parameters of the depressions preferably increasing or decreasing continuously in one direction along the direction of extension of the cutting edge.
By varying the parameters of one or more recesses, it is possible—especially in the case of a non-circular disc-shaped blade—to take into account the changing of the angle of entry of the cutting edge into the product as well as the changing of the cutting speed, i.e. the relative speed between the blade and the product at a point on the cutting edge that is located in the product.
As a rule, the thickness of the basic body of the blade is maximum 15 mm, better maximum 12 mm, better maximum 8 mm.
In particular, starting from this value, the maximum depth of the cavity should not exceed 2 mm, better 1 mm, better 0.5 mm, better 0.3 mm.
In relation to the thickness of the blade at the radially inner end of the pressing surface facing away from the cutting edge, the depth of the recess should be a maximum of 20%, better a maximum of 10%, better a maximum of 5%.
These absolute or relative values have proven to be particularly suitable in practice.
Also the clearance angle, between, in a cross-section through the recess, the flank of the recess facing the cutting edge extends and the rear side of the blade immediately adjacent to the edge of the recess, can be constant along the direction of the cutting edge—in particular in the case of circular disc-shaped blades—in the case of a single recess or in the case of each recess, and in the case of several recesses can also be the same over the number of recesses.
In the case of a finite cutting edge, such as a sickle blade in particular, this value can steadily increase or decrease along the direction of the cutting edge, preferably continuously.
In the case of a sickle-shaped blade, this in turn means that it can be adapted to the different geometric parameters depending on the rotational position of the sickle blade in relation to the strand of the product.
When viewed from above onto the pressing surface, the at least one recess should reach the cutting surface over at least a part of its extension in order to avoid the pressing surface running continuously along the cutting surface in the direction of the cutting edge, which would favour the start of adhesion of the slice.
The width of the recess measured perpendicular to the cutting edge along the back side of the blade should be at least 30%, better at least 50%, better at least 70% of the width of the pressing surface in this direction to achieve a sufficient effect.
With regard to the use of such a cutting blade in a slicer, the desired effect occurs to a sufficient extent in the design of the recesses in the back of the blade according to the invention, preferably when the speed of the cutting blade is at least 500 rpm, better at least 700 rpm, better at least 1000 rpm, better at least 1200 rpm.
However, an upper limit of no more than 5000 rpm, better no more than 3000 rpm, better no more than 2500 rpm, of the cutting blade should not be exceeded.
Types of embodiments according to the invention are described in more detail below as examples, with reference to the following drawings which show:
The strand-like product P, the so-called caliber P, rests on a product receipt 22, for example a sliding surface or a roller conveyor, which is usually inclined obliquely downwards towards the blade 1, and is pushed forwards, usually step by step, from the rear end by a pusher 24 contacting there, but is also prevented from sliding forward too quickly by means of holding claws 25.
At the front, lower end of the product receipt 22 there is a so-called cutting frame 23 with at least one product passage through which the front end of caliber P is pushed, whereby several calibers P and product passages in the cutting frame 23 can be located one behind the other in the direction of view of
The protrusion of caliber P protruding from the cutting frame 23 is cut off by a rotating, sickle-shaped blade 1 along a cutting plane 1″ as a slice S with a thickness D, cut off immediately in front of the front face of the cutting frame 23 on the cutting side, which is turned away from the pusher 24, and usually falls onto a conveyor, which is not shown.
As can be seen more clearly in
It can be seen that in the otherwise flat front face of the blade 1.1 there may be a front recess 6, which can reach with its outer flank 6a to the cutting edge 1a, so that the cutting edge 1a can then be formed by the rear cutting face 2 and the outer flank 6a of the recess 6.
Only the rear side of the blade 1.2, which in use is bulged towards the slice S to be cut off as shown in
The cutting edge 1a running around in one plane defines a cutting plane 1″. The rear cutting surface 2 is inclined to the cutting plane 1″ at a cutting angle δ. On the side of the rear cutting surface 2 facing away from the cutting edge 1a, the pressing surface 4, which is flatter than the cutting surface 2 to the cutting plane 1″ at a pressing angle β to the cutting plane 1″, adjoins the rear cutting surface 2 and is intended to press the cut-off slice S away from the cutting plane 1″.
In this case, a recess 5 is arranged in the pressing surface 4, the cross-sectional contour of which—in a section perpendicular to the direction of the cutting edge 1a, the viewing direction of
According to
At the end facing away from the rear cutting surface 2, the recess 5 does not reach the end of the pressing surface 4, but its extension in this direction is about 60% of the width B of the pressing surface 4 measured in this direction, but is about 10-15 times the width b of the rear cutting surface 2 in this direction.
The clearance angle α, with which the flanks of the recess 5, in particular the flank pointing towards the cutting edge 1a, ends into the surrounding pressing surface 4, has a maximum of 3°, better a maximum of 2°, and the transition can also be rounded. This prevents damage to the cutting surface on product P, especially on the slice S.
However, the design of the recess 5 when viewed from the back of the blade 1.2, especially along the circumferential direction 9 of blade 1, is different in
In the design as shown in
The initial and final area of the pressing surface 4 in circumferential direction 9, i.e. about 15% maximum each, better 10% maximum of the extension in circumferential direction 9, preferably shows no recess 5.
In the design as shown in
In this design, recess 5 also extends over the entire circumferential length parallel to the cutting edge 1a, which is not a requirement for a design with width BV increasing in the circumferential direction.
In the design according to
In particular, these recesses 5 have a constant width BV measured perpendicular to the cutting edge 1a along the pressing surface 4, at least in their central area in the circumferential direction 9, which becomes smaller and smaller at the beginning and end and runs out. With the radially outer edge of the recesses 5 extending continuously parallel to the cutting edge 1a, the distance of the radially inner edge of the depressions from the cutting edge 1a along the direction of extension of the cutting edge 5 preferably becomes smaller and smaller towards the beginning and end, down to zero.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102019114846.4 | Jun 2019 | DE | national |
