Embodiments of the invention pertain to food product slicing machines, and in particular to an improved knife shaft assembly adapted to keep the assembly relatively stable during the slicing process and/or during a blade change out process from one side of the shaft.
Food processing applications, e.g., meat and vegetable slicing machines, often require the use of wide belt slicing systems. Wide belt slicing systems can have processing portions that reach widths well over 1 meter. Such systems struggle, however, with how to retain the straightness of the knife shaft, and thus the blades, while also allowing for ease of maintenance and sanitation.
When a series of blades are placed across a wider knife shaft, the shaft may have the occasion to flex or bend in production if the assembly encounters a difficult to slice and/or inconsistent product. As a result of this shaft flexing, the attached blades are lifted out of any guide block in which they are housed. This can defeat the purpose of maintaining the position of the blades within the guide blocks such that they do not bend in operation. Such bending may cause blade damage as well as inconsistent slice width.
In trying to accomplish a stable process knife shaft assembly, current slicing systems that process over wider conveyors generally include a significant superstructure on both sides of the conveyor to provide stability. The inclusion of such superstructure, however, requires the entire shaft assembly to be removed from the superstructure in order to complete the disassembly of the components (e.g. remove blades, spacers and devices adapted to remove product from blades such as kick-out fingers) in order to clean and sanitize the system. This is not only time-consuming, but is also inefficient. The other option is to reduce the weight of the assembled knife shaft with blades spacers and kick-out fingers, which generally requires reducing the width of the knife shaft. Such reduction in width tends to increase the potential for shaft flex during processing of difficult to slice products, which can lead to unacceptable finished product.
Embodiments of the present invention will be readily understood by the following detailed description in conjunction with the accompanying drawings. Embodiments of the invention are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings.
In the following detailed description, reference is made to the accompanying drawings which form a part hereof wherein like numerals designate like parts throughout, and in which is shown by way of illustration embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of embodiments in accordance with the present invention is defined by the appended claims and their equivalents.
Various operations may be described as multiple discrete operations in turn, in a manner that may be helpful in understanding embodiments of the present invention; however, the order of description should not be construed to imply that these operations are order dependent.
The description may use perspective-based descriptions such as up/down, back/front, and top/bottom. Such descriptions are merely used to facilitate the discussion and are not intended to restrict the application of embodiments of the present invention.
For the purposes of the present invention, the phrase “A/B” means A or B. For the purposes of the present invention, the phrase “A and/or B” means “(A), (B), or (A and B).” For the purposes of the present invention, the phrase “at least one of A, B, and C” means “(A), (B), (C), (A and B), (A and C), (B and C), or (A, B and C).” For the purposes of the present invention, the phrase “(A)B” means “(B) or (AB),” that is, A is an optional element.
The terms “coupled” and “connected,” along with their derivatives, may be used. It should be understood that these terms are not intended as synonyms for each other. Rather, in particular embodiments, “connected” may be used to indicate that two or more elements are in direct physical or electrical contact with each other. “Coupled” may mean that two or more elements are in direct physical or electrical contact. However, “coupled” may also mean that two or more elements are not in direct contact with each other, but yet still cooperate or interact with each other.
The description may use the phrases “in an embodiment,” or “in embodiments,” which may each refer to one or more of the same or different embodiments. Furthermore, the terms “comprising,” “including,” “having,” and the like, as used with respect to embodiments of the present invention, are synonymous.
Embodiments of the present invention include a knife shaft assembly that may be both easily accessible for disassembly and maintenance, and yet provide a general resistance to unacceptable flexing during a slicing operation.
In one embodiment, a knife shaft may extend from a plate upon which blades, spacers and kick-out fingers may be placed to achieve the proper slice widths. The shaft may be of a sufficient strength to hold the assembled blades, spacers and kick-out fingers in place during a disassembly process. The shaft may also be light enough in weight that such suspension or cantilevering of the assembly can be achieved without overly stressing and/or damaging the shaft or frame necessary to couple the assembly in a processing configuration absent significant outboard support. One example of such a shaft would be a shaft made of a stainless steel or other material suitable for food processing applications. In various embodiments, the shaft may be solid, which may improve the rigidity at a reduced diameter. In other embodiments, the shaft may be hollow. In one embodiment, the diameter of the shaft may be less than three inches.
In various embodiments, a releasable side-plate may be located on one side of the conveyor and coupled to the shaft to help stabilize the shaft assembly during production. This plate may be removable in order to facilitate easier and more efficient cleaning operations. Release and/or removal of the releasable side plate may generally allow relatively unrestricted access to the blades, spacers, and kick-out fingers to help allow for removal and cleaning.
Multiple spacers 22 may also be fitted onto the shaft 12, and may be interposed between each of the respective multiple blades 18 and adapted to rotate relative to the shaft. The multiple blades 18 and the multiple spacers 22 may be referred to as a blade set 19. Multiple kick out fingers 24 may also be interposed between respective blades 18. In various embodiments, each kick-out finger 24 may have a first end with a profile 25 substantially similar to an annular outside surface 23 of each of the spacers 22, and may be adapted to fit adjacent to the spacers 22. Each kick-out finger 24 may also have a protrusion 26 on a second end opposite the first end and adapted to engage, for example, a cross spanning member to help prevent rotation.
The cutting assembly 10 may be disposed on a cutting machine 40, and supported at a first end/side 30 and a second end/side 36. The cutting machine 40 may have an endless belt 42 for conveying a material to be cut (not shown) from an input end 44 through the blades 18 for slicing, and for conveying the sliced product (not shown) to an output end 46. In various embodiments, the belt 42 may be a single endless belt, or may be two or more separate belts disposed on each side of the cutting assembly. The belt may be made of a variety of materials, including but not limited to food grade plastics, rubber, and/or metal.
The driver 64 may be disposed on an outer side of the first end support 66. The driver may also be coupled with a first end support 66 and/or coupled with the shaft 12 through the first end support 66. A holding element 50 may be formed as a sleeve coupled to an inside of the first side plate 66 and adapted to engage the first end 14 of shaft 12. The shaft 12 may pass through the holding element 50 to couple with the driver 64. In various embodiments, the first end support 66 may be sufficiently strong to support the entire weight of the cutting assembly 10 without there being support for the second end 16. As illustrated in
A second side wall 63 (
In certain embodiments where the second side support 72 is a quick release support, it may be released for removal by manipulating a quick release lever 80. The quick release lever 80 may include a release mechanism that may include, for example, an eccentric, or oblong locking element keyed which may be able to pass through a hole on the second side wall 63 in a first orientation, and unable to pass through the hole in a second orientation. The locking element may be pulled tight against an inner side of the second wall 63 while in the second orientation with, for example, a cam arrangement in contact with an outside of the second side wall 63, and adapted to force the locking element into frictional engagement with an inside of second side wall 63 when the quick release lever 80 is in the locking position.
In various embodiments, one or more cross members (e.g. 90, 92, 94, 96, and 98) (also referred to as bridging members/rods, and spanning members/rods) may be disposed to span from the first side support 66 to the second side support 72. The cross members may be, for example, one or more rods or shafts, and function to support various components and/or add stability to the machine during operation. The first and second side supports 66 and 72 may have holes through which and/or into which the cross members may be disposed in order to couple the cross members therewith. In various embodiments, there may be multiple hole configurations to allow placement of the cross members in desired locations (for example to manipulate the kick out finger stop locations)
In various embodiments, a first cross member 90 may be disposed above the protrusion 26 on the kick-out fingers 24. A second cross member 92 may be disposed below the protrusion 26. The first cross member 90 and the second cross member 92 may serve to contain movement of the kick-out fingers 24 with respect to the adjacent blades 18.
In various embodiments, one or more guide blocks 120 may be disposed under the blades 18 and may have multiple slits 121 to respectively receive and guide the multiple blades 18. The material to be sliced may pass over the guide blocks 120, and the sliced product may drop to the belt 42 to be conveyed to the output end (
A third cross member 94 (
In various embodiments, the cross members may protrude slightly through second side support 72. The cross members may include a pulling feature such as a hole, or a notch, or the like, disposed at the protruding portion. The pulling feature may be adapted to couple with a pulling tool (not shown) to aid in pulling the rods through the holes in the second end support for removal.
In various embodiments, when being disassembled (e.g. for a cleaning operation), the cross members and the second side support member 72 may be removed (illustrated in
In various embodiments, one or more stabilizer members, such as rods, shafts and/or a plate, may be positioned about the blades and knife shaft and assist in resisting non-rotational movement of the shaft which may be caused by slicing food items that are more difficult to cut. In various embodiments, portions of the stabilizer members may be positioned towards the inner and/or middle portion of the knife shaft assembly to help provide support to the portion of the shaft most susceptible to flexing during a processing operation. In various embodiments, the stabilizer members may be coupled to the shaft in a generally perpendicular fashion and in between the blades. In various embodiments such a coupling may be similar in nature to how the spacers and/or product kick-out fingers are coupled to the shaft. The stabilizer member may then interface with bridging cross members to resist non-rotational shaft movement.
When performing a slicing operation, as the blades engage material to be cut that proves to be more difficult to cut, the stabilizer members 27 may be adapted to receive whatever load or force is created by the difficult to cut material. The stabilizer members 27 may then transfer the load to the sixth and seventh cross members 100 and 102, which in turn may help maintain the position of the shaft 12, and reduce and/or eliminate flex that may have otherwise occurred. The sixth and seventh cross members 100 and 102 may be referred to as a stabilizing rod.
Once the assembly retaining nut 21 (
The blade transfer element 220 may serve various purposes. For example, without limitation it may serve to do one or more of: extend the reach of user as the user stands on an opposite side of the cleaning cart 200; protect the user's hands, protect the blades; and speed up the transfer process. The user can transfer any number of blades 18 and spacers 22 at a time according to where the second end wall 224 in placed, depending on one or more such things as; ease of movement; strength of the user; and the length of the user's arms.
The embodiment illustrated includes four shafts 212. Various embodiments may have various numbers of shafts 212. Various embodiments may have shafts 212 that are removable from the second holding elements 250 enabling the cleaning cart 200 to be selectively configured to offload various numbers of blades 18. More than one holding shaft 212 may also enable blades 18 to be split up among plural shafts which may enable use of a narrower cleaning cart 200 and/or a wider cutting assembly 10.
In some embodiments the method 400 may include, prior to removing the second end support, removing at least one rod by pulling the rod in a direction substantially parallel to the shaft through a respective at least one hole in the second end plate. The at least one rod, prior to being removed, may have a first end coupled with a first end plate opposite the second end plate and may be adapted to provide stability to the cutting apparatus.
In some embodiments the removing the second end support may include manipulating a release lever to uncouple the second end support from a side wall. The side wall may be part of, or coupled with, a frame structure adapted to support the cutting assembly.
In some embodiments the method 400 may include: aligning a holding shaft collinearly with the shaft; coupling a second end of the holding shaft with the second end of the shaft; and further sliding the blades off of the shaft and onto the holding shaft.
In some embodiments the sliding the blades may include pulling or pushing the blades with a blade transfer element. The blade transfer element may have an end wall having a notch wide enough to fit over the shaft and narrow enough to contact a face of the blades while the blade transfer element is being pulled or pushed toward the holding shaft and away from the shaft.
In some embodiments the holding shaft may be supported on a first end and cantilevered at the second end, and the shaft may be supported on a first end and cantilevered at the second end, and the aligning the two second ends may include coupling the holding shaft with the shaft.
In some embodiments the method 500 may include, prior to the aligning the holding shaft with a shaft on a cutting apparatus, removing a second end support to expose a second end of a shaft the shaft supported at a first end and unsupported at the second end. In some embodiments the method 500 may include manipulating a latch to provide a quick release of the second end support from a side wall of a cutting machine. In some embodiments the method 500 may include, prior to the removing the second end plate, removing a first rod from spanning from above a protrusion on each of a row of kick-out fingers by pulling the first rod longitudinally along the assembly through a first hole in a side plate. The kick out fingers may be interposed between respective multiple of the one or more blades.
In some embodiments the method 500 may include removing the kick-out fingers from between the multiple blades and placing them in a container for cleaning. In some embodiments the holding shaft may be on a cleaning cart which may include holding elements for at least one of: the rods, the container, and the end plate.
Although certain embodiments have been illustrated and described herein for purposes of description of the preferred embodiment, it will be appreciated by those of ordinary skill in the art that a wide variety of alternate and/or equivalent embodiments or implementations calculated to achieve the same purposes may be substituted for the embodiments shown and described without departing from the scope of the present invention. Those with skill in the art will readily appreciate that embodiments in accordance with the present invention may be implemented in a very wide variety of ways. This application is intended to cover any adaptations or variations of the embodiments discussed herein. Therefore, it is manifestly intended that embodiments in accordance with the present invention be limited only by the claims and the equivalents thereof.
The present application claims priority to U.S. Patent Application No. 60/828,361, filed Oct. 5, 2006, entitled “KNIFE SHAFT ASSEMBLY STABILIZING SYSTEM,” the entire disclosure of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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60828361 | Oct 2006 | US |