Not applicable.
The present invention relates to a knitted band (e.g., a waistband) that can be incorporated into an article of clothing.
Sweat evaporation from a person's skin is an important cooling mechanism during exertion. Typically, in a given set of environmental conditions, a person will perspire at an increased rate with increasing exertion. Perspiration rate may be exacerbated by the fact that skin temperatures can become progressively warmer with tighter-fitting garments. Sweat-saturated garments are not only uncomfortable to the wearer but can adversely affect thermal regulation. Moisture management is the ability of a fabric to transport sweat away from the body in order to keep the wearer dry and comfortable. Elastic textiles are well-suited for incorporation into many active-wear garments because such textiles easily stretch to accommodate the movement of the wearer. Despite its benefits, some elastic textiles may have poor moisture management.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. The present invention is defined by the claims.
Aspects of invention are directed toward a knitted band that is designed to increase air and moisture flow through the band. The increased air and moisture flow can help keep a person cooler and drier, especially during athletic activity. Integral ventilation zones within the knitted band facilitate the passage of air and moisture through the band. The ventilation zones are knit using a stitch and yarn or yarn combination that form small openings through which air and moisture pass with less resistance than in other zones. For example, thinner thread and a more open-stitched pattern may be used to form a ventilation zone. Other functional zones in the knitted band can include structural zones, attachment zones, and knit tunnel zones.
The knitted band may be incorporated into one or more garments at one or more locations. In some examples, the knitted band may be incorporated into pants, shorts, socks, shin guards, sport bras, shirts, undergarments, and the like. The knitted band may therefore be incorporated into a cuff, an arm portion, a leg portion, a torso portion, a chest band portion, a collar portion, a waist portion, an ankle portion, a sleeve portion, or any other portion of a garment that encircles or partially encircles the wearer.
In one aspect, the knitted band includes flared sections that help the knitted band conform to the wearer. The flare is formed by the bottom edge curving away from the top edge as the bottom edge extends from an anterior location towards a posterior location. Similarly, the flare may also be defined by the bottom edge extending away from the top edge in a substantially linear manner as the bottom edge extends from a posterior location toward an anterior location. The flare of the knitted band increases the band's surface area and thus the space available to add or increase the size of the ventilation zones, in an exemplary aspect.
In one aspect, one or more cables run through the knitted band. The cables may be thread through openings in the band. In another aspect, the cables run through knit tunnel zones integrally knit into the band between an inner and outer face of the band. The knit tunnel zones comprise open-ended elongated enclosures that resemble tunnels. The cables can provide structure to the knitted band and be used to adjust a tightness of the band. In one aspect, the cables attach to drawstrings that are used to tighten or loosen the cables.
Examples are described in detail below with reference to the attached drawing figures, wherein:
Aspects of the invention are directed toward a knitted band that includes one or more ventilation zones to help keep the wearer cool, especially during exercise. In addition to cooling, the knitted structure of the band may also include functional zones that facilitate comfort. Comfort can be facilitated by providing an appropriate amount of elasticity and a comfortable texture, especially where the band is likely to contact the skin of the wearer.
The knitted band may be incorporated into one or more garments at one or more locations. In some examples, the knitted band may be incorporated into pants, shorts, socks, shin guards, sport bras, shirts, undergarments, and the like. The knitted band may therefore be incorporated into a cuff, an arm portion, a leg portion, a torso portion, a chest band portion, a collar portion, a waist portion, an ankle portion, a sleeve portion, or any other portion of a garment that encircles or partially encircles the wearer. As used herein, the phrase “encircles the wearer” means the knitted band encircles any part of the wearer including the wearer's waist, arm, head, neck, leg, wrist, and such.
In one aspect, the upper structural zone 110 has a first texture that is different from the lower structural zone's 140 second texture. The medial structural zones 120 may comprise a third texture different from the first and second texture. Different textures can be created by using different yarn or yarn combination and different stitches or combination of stitches to knit the fabric within a zone. The different yarns and stitches may be employed with different knitting techniques including warp knitting, weft knitting, flat knitting, and any other suitable technique. A yarn, as used herein is contemplated to include spun yarn (e.g., S-twist, Z-twist), filament yarns (e.g., monofilament, multiple filament, twisted, straight), texturized yarns, and the like. A yarn may also have any weight, texture, or finish. Further, a yarn may be formed from an organic and/or synthetic material suitable for forming a knit article.
The textures may be selected in keeping with the purpose of the zone. For example, the inner face of upper structural zone 110 can contact the skin of the wearer. Thus, a purpose of the upper structural zone is to provide comfort, which makes a smooth or supple texture (e.g., sometimes referred to as a soft hand) a good choice. For example, the upper structural zone 110 can comprise a 1×2 rib knit pattern texture.
In some aspects, the inner face of the lower structural zone 140 may be in contact with the wearer's undergarment (or any article of apparel), rather than the wearer's skin. Accordingly, the texture selected for the lower structural zone 140 need not be optimized for comfort. Instead, elasticity, breathability, durability, aesthetic appearance, stitchability, or other factors may govern a texture chosen for the zone. In one aspect, a ribbed-mesh pattern stitch texture is used in the lower structural zone 140.
The medial structural zones 120 extend between the upper structural zone 110 and the lower structural zone 140. The medial structural zones 120 may also be in contact with the wearer's undergarment, rather than the wearer's skin, in an exemplary aspect. However, it is also contemplated that the medial structural zones 120 may, in part, provide a skin contacting surface. For aspects where the inner surface at the medial structural zone 120 is not a skin-contacting surface, the texture selected for the lower structural zone 140 need not be optimized for comfort. Instead, elasticity, breathability, durability, aesthetic appearance, or other factors may govern a texture chosen for the zone. In one aspect, a medium-hole mesh stitch pattern texture is used in the medial structural zones 120. In one aspect, different medial structural zones 120 may have different textures.
A purpose of the medial structural zones 120 can be to provide elasticity. For example, the medial structural zones 120 may provide structure to the waistband that would not be provided by the ventilation zones; such that upon a deformation, the medial structural zones 120 help return the waistband to a pre-deformation state. In one aspect, the medial structural zones comprise greater elasticity than the ventilation zones.
The ventilation zones 130, which are a second functional zone, can be bounded by the various types of structural zones. The ventilation zones' functional purpose is to allow air and moisture to pass through the band body 100. The ventilation zones 130 may have a greater moisture vapor transmission rate (“MVTR”) than other zones to facilitate vapor transmission. As used herein, the “moisture vapor transmission rate” is measured from the inner face (i.e., a surface that faces toward a wearer in an as-worn position) through the band body and out through the outer face (i.e., a surface that faces away from a wearer in an as-worn position). The MVTR can be defined by the rate at which water vapor passes through the band body in grams of water vapor per square meter of fabric per 24 hour period (g/m2/d), abbreviated herein to “g”. In one aspect, the MVTR of the knitted fabric within the ventilation zones is 4,000 g or greater, for example, 5,000 g or greater, for example, 100,000,000,000 g or greater, or for example 10,000,000,000,000,000,000 g or greater. In one aspect, the vapor transmission rate is established using ASTM F2298—Standard Test Methods for Water Vapor Diffusion Resistance and Air Flow Resistance of Clothing Materials Using the Dynamic Moisture Permeation Cell. The actual MVTR can vary in as-worn conditions as the actual MVTR can be impacted by humidity difference between the interior and exterior of the band and other factors.
The desired MVTR can be produced through yarn selection, stitch selection, or a combination of both. Accordingly, in one aspect a yarn or combination of yarns and stitches is used to create a porous textile with a comparatively high MVTR. In one aspect, the ventilation zones 130 comprise a large-hole mesh knit pattern texture. The ventilation zones can have greater MVTR (i.e., moisture wicking functionality) than the structural zones or attachment zones. It is contemplated that a knit stitching pattern is implemented in this region to result in a more open pattern than in a structural zone. For example, a mesh-like knit stitch pattern may be implemented or other void-creating knit stitching patterns may be used in athletic shorts (e.g., basketball shorts, running shorts) when exterior water resistance is generally not important. A closed or non-porous stitch pattern may be used when water resistance (i.e., prevention of water moving from the exterior to the interior) is a design consideration. Otherwise much of the desired MVTR can be created using open stitches that produces a material with many and/or large pores through which air and vapor passes.
The yarn selection can also improve the MVTR. In one aspect, the ventilation zone is formed using, at least in part, hollow polyester fibers that wick perspiration from the skin to the garment surface positioned way from the skin where the perspiration can evaporate more quickly. In one aspect, the MVTR is mostly a function of the yarn selection. In other words, aspects of the invention include ventilation zones comprising few and/or small pores, but comprising yarns that produce a high MVTR though wicking. This may produce a fabric with high water resistance and a high MVTR. This combination may be desirable in outerwear used for hiking, camping, alpine skiing, and other applications were water resistance from the exterior is desirable in combination with a high MVTR.
The third functional zone is an attachment zone 150. The attachments zone 150 is used to join the band body 100 to an article of apparel. For example, the attachment zone 150 can be used as an attachment zone or coupling zone for the band body 100 to the attached or coupled with a waist portion of a pair of pants/shorts. For example, it is contemplated that the attachment zone 150 provides a location for the band body 100 to be stitched with a portion of an article of apparel. Aspects of the present invention are not limited to stitching the item of apparel to the attachment zone. Alternatively, glue or welding may be used to attach the attachment zone through an apparel item. The attachment zone can be optimized for one or more attachment methods. Accordingly, the yarn or yarns and stitch selection can be selected to produce a textile having the desired attachment characteristics.
Knit tunnel zones 160 and 164 are the fourth functional zones shown in
The functional zones may be knit from one or more different yarns, including yarns that have elastic, comparatively high MVTR, stretchable, pliable and other qualities. The different zones may be created by using different knit stitching patterns and dropping different yarns in and out of the pattern, such as at a transition from one functional zone to a second functional zone. Dropping of a yarn may include changing from a first yarn type to a second yarn type, intentionally omitting a particular yarn from a portion of the knit stitching pattern, or terminating a first yarn at a portion of the knit stitching pattern. As such, it is contemplated that a transition from a first zone to a second zone may be accomplished by a transition in knit stitching pattern/technique and/or by dropping a yarn. The different combinations of yarns and knitting patterns generate different textiles to form different functional zones. As mentioned, the different functional zones may have different textures and different physical properties.
In one aspect, all of the functional zones within a knitted band are integrally knit during a single knitting event. As used herein, the phrase “integrally knit” means without seams. A seam connects two separately formed textile portions together using sewing stitches, glue, or some other connection method. In aspects, the different functional zones of the body are not separate textile portions, but are instead one continuous textile formed during a single knitting event. A transition from one knitting pattern or yarn combination to another does not constitute a seam.
A knitted band formed from the band body 100 may include a seam where the first end 104 is joined with the second end 106 to form the band. Further, the band body 100 may have a seam between the attachment zone 150 and an apparel item. Neither of these seams is within the band body 100 of the knitted band or between functional zones.
As used herein, the phrase “single knitting event” comprises all stitches made without removal of the band body 100 from a mechanical knitting apparatus. A transition from one knitting pattern or yarn combination to another does not constitute a separate knitting event.
Turning now to
The different widths are a result of different stitch patterns and yarn or yarn combinations used to form the different functional zones. In one aspect, it is desirable to have a ventilation zone 130 having a width that is less than a width of the upper structural zone 110 and the lower structural zone 140. The diminished width of the ventilation zone 130 creates a gap 208 between the wearer and the ventilation zone. The gap 208 can help facilitate the band's breathability.
The knit tunnel zones 160 and 164 are illustrated running through the ventilation zone 130. Tension cable 162 is shown running through tunnel zone 160. Tension cable 166 is shown running through tunnel zone 164. The cross-sectional area of each tunnel zone is slightly larger than the cross-sectional area of the tension cable running through the zone. This holds the cables in place while allowing the cable to move relative to the interior of the knit tunnel zone.
In other parts of the band body 100, the tunnel zones 160 and 164 run through the medial structural zone 120. In an aspect, the tunnel is formed from the yarn or yarn combination used to form the adjacent zone. Thus, the yarn or yarn combination used to form a single knit tunnel zone can change as the tunnel runs through different functional zones.
Turning now to
The band body 100 may be incorporated into a plurality of garments. Exemplary garments may be pants, shorts, socks, shin guards, sport bras, shirts, undergarments, and the like. The band body 100 may therefore be incorporated into a cuff, an arm portion, a leg portion, a torso portion, a chest band portion, a collar portion, a waist portion, an ankle portion, a sleeve portion, or any other portion of a garment that encircles or partially encircles a body region of the wearer. The band body 100 may be sewn, stitched or bonded at one or more seams to one or more textile panels that comprise a garment.
Turning now to
The knitted band 400 comprises knit tunnel zones 425 that run through the medial structural zones 420, but not the ventilation zones 430. This arrangement of knit tunnel zones allows the tension cables 427 to be visible as they lay on the outer surface of the ventilation zones 430. In one aspect, the tension cables 427 are anchored (e.g., attached) near the seam 442 in the rear of the apparel item 460. In this arrangement, sets of tension cables 427 run in a semi-circle starting at the seam 442 and terminating at the drawstring 450. A wearer can then apply tension to the tension cables 427 by pulling on the drawstring 450. In an exemplary aspect, it is contemplated that the cable 427 is also the drawstring 450. Further, it is contemplated that the tension cables 427 have a first end extending from the seam 442 toward the drawstring 450 and then looping back to the same starting side of the seam 442 where it is fixedly coupled (e.g., anchored) with the band 400. It is contemplated that the loop formed proximate the drawstring 450 provides an interaction structure through which the drawstring 450 extends or is coupled to assist in the tensioning of the band 400 through a tying of the drawstring 450. It is contemplated that the knit tunnel zones are open ended at the time of the single knitting event such that the tensioning cables may be inserted without requiring a post process to allow the knit tunnels to be accessible, in an exemplary aspect.
A flared section 455 is arranged on the knitted band 400 to be adjacent to the wearer's hip. The flared section 455 may be defined as a portion of the knitted band 400 where a bottom edge comprises a curved portion 457 and a linear extending portion 459. The flared section 455 extends from an anterior location (e.g., proximate the drawstring 450) towards a posterior location (e.g., proximate the seam 442) curves in an inferior (e.g., downwardly) direction relative to a top edge. Put another way, the curved portion 457 is formed as the knit bottom edge curves in an inferior direction relative to the knit top edge as the knit bottom edge extends from a front portion of the knitted waistband 400 towards a side portion of the integrally knitted waistband when the knitted waistband 400 is in the as-worn configuration. The linearly extending portion 459 is formed as the knit bottom edge linearly extends in an inferior direction relative to the knit top edge as the knit bottom edge extends from a back portion of the integrally knitted waistband towards the side portion of the integrally knitted waistband when the integrally knitted waistband is. The curved portion 457 of the knit bottom edge meets the linearly extending portion 457 of the knit bottom edge to form the flared section 455 located at the side portion of the integrally knitted waistband when the integrally knitted waistband is in the as-worn configuration, and the flared section 455 extends inferiorly with respect to the curved portion 457 and the linearly extending portion 459. Further, the flared section 455 may be defined as the bottom edge extends from a posterior location towards an anterior location as linearly extending in an inferior direction from the top edge. It is this curved divergence on the anterior portion and the linear divergence in the posterior that provides, in an exemplary aspect, a knitted band that aligns with the underlying anatomy of a wearer to provide a functional (e.g., breathable and/or wicking properties) that maintains the connected article of apparel in an intended location. For example, when used as a waistband, the anterior curve adapts to the anterior (e.g., forward) articulation of the hip joint that causes a reduction of needed material and the linear posterior form of the flare 455 adapts to a material expansion caused by the extending/forward articulation of a user leg.
Turning now to
Turning now to
The knitted band 600 does not include the flares present in other embodiments. This illustrates that the flare may be omitted in some aspects. Also, the knitted band 600 does not include a seam, instead being joined by the zipper 607.
Turning now to
For the sake of simplicity, the upper and medial structural zones illustrated above are shown as a single main structural zone 720. The band body 700 also comprises lower structural zone 740 that has different properties (e.g., elasticity, exterior surface texture) from the main structural zone 720. The combination of structural zones 720 and 740 defines the exterior of the various ventilation zones 730. As can be seen, the ventilation zones 730 can take the form of parallelograms, triangles, and other geometric shapes. In one aspect, the ventilation zones 730 can cover more than 50% of the band body's surface area, for example more than 60%, more than 70%, more than 80%, or 95% of the band body's surface area.
The band body 700 may be incorporated into a plurality of garments. Exemplary garments may be pants, shorts, socks, shin guards, sport bras, shirts, undergarments, and the like. The band body 700 may therefore be incorporated into a cuff, an arm portion, a leg portion, a torso portion, a chest band portion, a collar portion, a waist portion, an ankle portion, a sleeve portion, or any other portion of a garment that encircles or partially encircles a body region of the wearer. The band body 700 may be sewn, stitched or bonded at one or more seams to one or more textile panels that comprise a garment.
Aspects of the invention have been described to be illustrative rather than restrictive. It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.
This application having U.S. Non-Provisional patent application Ser. No. 16/220,620, filed on Dec. 14, 2018, and entitled “Knitted Band with Integrated Ventilation,” is a Continuation of co-pending application Ser. No. 14/095,457, entitled “Knitted Band with Integrated Ventilation,” and filed Dec. 3, 2013, the entirety of which is incorporated by reference herein.
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Number | Date | Country | |
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Parent | 14095457 | Dec 2013 | US |
Child | 16220620 | US |