This application claims the priority of European Patent Application No 06 016 764.0, filed on Aug. 11, 2006, the subject matter of which, in its entirety, is incorporated herein by reference.
The invention relates to a tool for the formation of loops in a knitting machine or loop-forming machine.
In order to produce knitted goods, e.g., on circular knitting machines, flat-bed knitting machines or loop-forming machines, needles are used that have a hook associated with a closing element, for example, configured as a pivotally supported latch, or even configured as a slider. Such knitting tools represent technically sophisticated parts that necessitate considerably complex manufacturing processes due to precision requirements. Furthermore, dirt and wear can impair in particular the function of movable parts.
In addition to these, there are loop-forming processes for knitting tools which do not use movable parts. For example, document DE 12 41 030 discloses a loop-forming process using two bars which can be moved relative to each other and which support apertured needles. The apertured needles have thread openings, respectively configured as an eye with a closed rim. In so doing, the thread is continuously caught in the apertured needle, thus requiring a special loop-forming technique.
A further problem is presented by the manufacture of left-left knitted goods with the use of knitting or loop-forming machines. Left-left knitted goods are knitted goods with visually dominant rows of left stitches on both knitted sides. Left-knitted rows of stitches are rows of stitches where the stitch feet are located in front of the stitch heads of the row of stitches below. In contrast, right-knitted rows of stitches are rows of stitches where the stitch heads of the affected row of stitches are located in front of the feet of the subsequent row of stitches.
Considering this, it is the object of the present invention to suggest a loop-forming method which only requires the use of simple sturdy knitting tools. Furthermore, it is the object of the invention to suggest a method with which left-left knitted goods can be produced in a simple and highly productive manner. Furthermore, it is the object of the invention to disclose a knitting tool appropriate therefor.
These objects are achieved with the methods in accordance with claim 1, as well as with the knitting tool in accordance with claim 10:
The inventive method is based on knitting tools which have an open, preferably non-closable cutout, e.g., in the form of a loop support shoulder in order to receive a thread of one stitch or of a half-stitch and which are disposed to slide or push the thread or the half-stitch through an already existing stitch that has been taken up by another corresponding knitting tool.
The inventive knitting method requires only knitting tools which comprise elastic parts or sections, however, do not otherwise require any movable parts whatsoever. The susceptibility to wear and dirt is reduced and the manufacturing expenses are lowered. In addition, the thread can be placed in a simple manner in the non-closable cutout of the knitting tools.
Referring to the inventive method, the thread placed in a knitting tool is pushed through the stitch loop that is held by an oppositely arranged tool. This tool can be configured exactly like the viewed knitting tool and is preferably aligned transversely with respect thereto.
Preferably, the inventive method is used for the production of left-left knitted goods which is characterized in that the left and the right rows of stitches alternate. The inventive method can be used in knitting technology or in loop-forming technology. Referring to loop-forming technology, the loop-forming tools are divided into two groups and are synchronously moved in groups. The loop-forming tools of one group are preferably positioned next to each other at equal distances. The loop-forming tools of the one group are at an angle relative to the loop-forming tools of the other group. In one stroke, for example starting at a loop-forming tool held on a bar, a complete row of stitches is produced.
Referring to the knitting technique, the knitting tools of at least one group are asynchronously moved, e.g., in the way of a shaft moving longitudinally through the group. The inventive knitting tool is suitable for both processes. As in the case of the loop-forming technique, the knitting tools of the one group area positioned at an angle relative to the knitting tools of the other group.
The aforementioned method features a higher productivity in the production of left-left knitted goods than can be found in prior art. For example, left-left knit goods are otherwise produced on flat-bed knitting machines with latch-type needles or compound needles. After each row of stitches, the knitted product is transferred by a re-hanging operation to the needle of the oppositely arranged needle bed. During this re-hanging operation, it is not possible to form a stitch with the knitting tools involved in the re-hanging operation, thus limiting productivity. In contrast, referring to the inventive method, two rows of stitches are formed during each cycle. This results in a significant increase of productivity in the manufacture of left-left knitted goods.
Additional details of embodiments of the invention are the subject matter of the drawings, the description or the claims.
The drawings show exemplary embodiments in accordance with the invention. They show in
a through 8e a schematic illustration of the process of stitch formation with the inventive knitting tools when carrying out the inventive method for the manufacture of left-left knitted goods;
a through 9e the process of stitch formation with the inventive knitting tools when carrying out the inventive knitting method for the production of right-left knitted goods;
a through 10e the process of stitch formation with the inventive knitting tools when carrying out the inventive knitting method for the manufacture of left-right knitted goods;
a through 11h the process of stitch formation with the inventive knitting tools when carrying out the inventive knitting method for the manufacture of right-right knitted goods as the left wale is being formed; and,
a through 12h the process of stitch formation with the inventive knitting tools when carrying out the inventive knitting method for the manufacture of right-right knitted goods as the right wale is being formed.
On one end 6, the knitting tool 1 has the loop-forming part illustrated separately in
The knitting tool 1 has a cutout 9 for receiving stitches. This cutout 9 opens diagonally with respect to the edge 4 or to the edge 3, and is open at all times. There are no means provided for closing this cutout 9. The open cutout 9 has a mouth-like configuration and is limited in the direction of movement by a stitch support shoulder or thread support shoulder 10. The stitch support shoulder 10 extends in a somewhat diagonal direction to the edges 3 and 4. As is obvious from
In so far, the required basic features of the knitting tool 1 have been described. Optionally, said tool may have additional features. These include, for example, that the edges 3, 4 may be slightly rounded. In particular, the approximately funnel-shaped cutout 9 may be designed without corners or edges. In so doing, the edge 4 turns into the cutout 9 via a rounded portion, said cutout terminating in a rounded manner at the tip 8. In addition, the edge limiting the cutout 9 may be rounded in transverse direction, so that a taken-up thread does not contact any sharp edges. The two edges limiting the cutouts 9 together—i.e., on the one hand the stitch support shoulder 10 and, on the other hand, an edge 11—subtend a preferably acute angle. Referring to
Another advantageous, however optional, feature is a thread guide groove 13 which extends from the stitch support shoulder 10 over the outside of the knitting tool 1. The part 1a has a thread guide groove 13a, while the part 1b has a thread guide groove 13b. These thread guide grooves permit the reduction of the distance between adjacent knitting tools 1 and hence permit the protection of the thread. As illustrated, these grooves may be straight, strip-shaped or may even be a groove that widens in a direction away from the thread support shoulder 10. Referring to the exemplary embodiment, the groove extends parallel to the edge 3, whereby it may also extend in another direction, depending on the stitch that is later hanging on the knitting tool 1.
Furthermore, an additional cutout 14 (14a) may be provided which interrupts the edge 3 and may be arranged inclined under the cutout 9. This permits the formation of particularly small stitches.
During the knitting operation, the thread guide groove 13 is additionally helpful in providing extra space for a thread that is lying against the outside of the knitting tool during the stitch formation, when the knitting tool pierces through the piercing opening 7 of another knitting tool. In order to facilitate this operation, it is possible—is illustrated by
The knitting tool 1 in accordance with the invention may be designed in one, two or even in multiple parts. It may be a stamped part, whereby both parts 1a, 1b are formed by means of a bending operation. If the knitting tool 1 is made of several parts, they may be joined to each other in a detachable or non-detachable manner. To achieve this, any suitable joining technology may be used, such as, for example, cementing, welding, caulking, embossing, soldering, etc. It is also possible to arranged the two parts 1a, 1b together in a channel of a tool carrier, without joining said parts. Inasmuch as the foot is provided at the same location of the parts 1a, 1b, these parts are moved back and forth together in longitudinal direction. Instead of the foot 5, any other coupling means may be used.
a through 8e are schematic illustrations of the process of stitch formation with the use of knitting tools that correspond to the knitting tool 1. The knitting tools are divided into two groups A, B. Each group A, B comprises respectively one defined number of knitting tools of the same type, said tools being moved synchronously or asynchronously in the manner of a continuous shaft. In order to illustrate the activity of two interacting knitting tools of the groups A and B, the knitting tools SA, SB that correspond to the knitting tool 1 are used in the subsequent Figures. Said knitting tools are arranged in beds 16, 17 and are moved forward and backward, i.e., respectively parallel to their edges 3, by suitable means. As shown by
Referring to
The knitting tools SA, SB are centered with respect to each other, i.e., they area located on a joint plane. The tip of each knitting tool SA, SB can therefore pierce through the piercing opening 7 of the other knitting tool. In so doing, the stitches are produced as follows:
Reference is made to
In the next step, as shown by the transition to
Then the thread 26 is placed in the cutout 9 of the knitting tool SB. This operation is also referred to as wrapping or throwing the thread. During the subsequent drive-out of the stitch element SB, the thread 26 is grasped and pushed as the half stitch 27 through the half stitch 25 held by the knitting tool SA. This is shown by
In the next step, as shown by
Subsequently, the knitting tool SA is again driven out, in which case the fed yarn 29 is grasped and, as shown by
In summary it should be noted that, during one cycle of motion, two rows of stitches are produced: in the described case, one row of right stitches, as well as one row of left stitches. It is not necessary to provide an additional needle stroke for re-hanging the rows of stitches, as is the case in conventional flat-bed knitting machines. In addition, it is not necessary to transfer the loop-forming element (e.g., a needle with two latches, also referred to as the “left needle”) from one needle bed to the opposite needle bed, as is the case in conventional dual-cylinder machines and in left-left flat-bed knitting machines.
Considering the above description, it has been assumed that respectively only the knitting tool SA or the knitting tool SB is being moved. In order to optimize the sequence of motion of the knitting tools, it is also possible for the two knitting tools SA, SB involved in the loop-forming process to move simultaneously. In so doing, it is possible, for example, for the knitting tools SA to carry out a movement in drive-out direction, while the knitting tool SB carries out a movement in draw-off direction. Then, they move in opposing directions. Inasmuch as the two knitting tools move at the same time, the duration of one sequence of motion for stitch formation can be reduced and, as a direct result thereof, the productivity can be increased.
a shows the starting position. The knitting tool SB is in the drive-out position and holds the knitted material 24. The last-formed half stitch 27 is located in the cutout 9 of the knitting tool SB. The knitting tool SA is in its rear turn-around position. The yarn 29 is being fed. In the next step, as shown by
Referring to the knitting method in accordance with
a through 11h, as well as 12a through 12h, illustrate a stitch forming process for the manufacture of right-right knitted goods with the use of the stitch-forming tools in accordance with the invention. In addition to their linear back-and-forth movement, the knitting tools carry out a tilting motion. In so doing, the yarn is taken up and knitted at a feed site, alternately by a knitting tool SA of the upper needle bed and by a knitting tool SB of the lower needle bed. Consequently, a left stitch and a right stitch are alternately knitted with the fed yarn. The processes in accordance with
Briefly summarized, the process is as follows:
In accordance with
The knitting operation in accordance with
The knitting method in accordance with the invention is based on simple knitting tools without closure of a thread receiving space that is represented by a simple cutout configured as a stitch support shoulder. In the simplest case, a simple back-and-forth movement of two associate knitting tools that can be arranged approximately at a right angle with respect to each other and can be alternately pierced are used for stitch formation. In so doing, the taken up thread is pushed through the half stitch respectively carried by the other knitting tool.
The knitting method is based on simple and sturdy tools that are minimally susceptible to wear. Considering the manufacture of left-left knitted goods, this method permits, in addition, a significant increase in productivity compared with conventional machines while, at the same, time featuring greater simplicity of the knitting process and of the knitting tools.
Number | Date | Country | Kind |
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06016764 | Aug 2006 | EP | regional |
Number | Name | Date | Kind |
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1286349 | Kopp | Aug 1918 | A |
2030261 | Lombardi | Feb 1936 | A |
2111450 | Jones | Mar 1938 | A |
2696721 | Shortland | Dec 1954 | A |
2970460 | Boyer et al. | Feb 1961 | A |
3143868 | Palange | Aug 1964 | A |
3194029 | Tenconi | Jul 1965 | A |
3979927 | Bessi | Sep 1976 | A |
4314461 | Conti | Feb 1982 | A |
Number | Date | Country |
---|---|---|
1241030 | Aug 1964 | DE |
2524827 | Feb 1976 | DE |
2950147 | Jul 1980 | DE |
3100726 | Aug 1982 | DE |
3102451 | Aug 1982 | DE |
Number | Date | Country | |
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20080034804 A1 | Feb 2008 | US |