A circular knitting needle generally includes two needle members joined by a flexible cable. When used in knitting, one or both needle members may be rotated or turned, applying torque to the flexible cable and eventually causing the flexible cable to twist or wind up. Twisting of the cable may make knitting more difficult, requiring one or both needles to be released from the user's hand(s) to allow the cable to be unwound or straightened.
While some knitting needles have been developed with a swivel joint, there is a need for a swivel joint that allows for a secure connection of the needle member to the cable while still allowing the cable to rotate relatively freely with respect to the needle member.
Referring now to the drawings, exemplary illustrations are shown in detail. Although the drawings represent some examples, the drawings are not necessarily to scale and certain features may be exaggerated, removed, or partially sectioned to better illustrate and explain the present invention. Further, the exemplary illustrations set forth herein are not intended to be exhaustive or otherwise limit or restrict the claims to the precise forms and configurations shown in the drawings and disclosed in the following detailed description:
Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
When an element or layer is referred to as being “on,” “engaged to,” “connected to” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Example illustrations are provided below of a knitting needle, e.g., a circular knitting needle, which provides connectors for needle members that facilitate relative rotation of the needle members while securely maintaining the needle members axially relative to the cable. Example knitting needles may have one or more needle members having a tip end and a connector end opposite the tip end, with the needle member(s) having a longitudinal axis extending between the tip end and the connector end thereof. The knitting needle may further include a cable having opposite ends, with one of the ends coupled to the connector end of the needle member. The end of the cable may be coupled to the connector end of the needle member with a selectively lockable swivel connector. The selectively lockable swivel connector may include a first connector member defining a bore, a second connector member received in the bore, and a radially resilient locking member disposed about the second connector member and received in the bore. The radially resilient locking member may define first and second annular faces at opposite ends of the locking member, respectively. One of the annular faces of the locking member may engage a corresponding connector annular surface of the first connector member to prevent disengagement of the second connector member from the bore of the first connector member, while also permitting relative rotation between the first and second connector members.
In another example illustration, a knitting needle or knitting needle assembly may include a braided metal cable having opposite ends, with the cable including a plurality of metal braids surrounded by a cover portion, and the cover portion formed of a non-metallic material. First and second cylindrical members, such as connector members for a needle member, may also be provided that are coupled to first and second opposite ends of the cable, with each of the cylindrical members having a respective longitudinal axis extending along a cylindrical body thereof. At least one of the first and second cylindrical members may be coupled to its respective end of the cable such that the cylindrical member swivels about its longitudinal axis with respect to the cable to permit relative rotation between the respective cylindrical member and the cable. Additionally, this cylindrical member may define a first radially extending surface that prevents axial translation of the cable with respect to the cylindrical member while permitting relative rotation of the cylindrical member about the cable.
Further example illustrations are directed to a knitting needle assembly, e.g., for use with or as a knitting needle, which includes a cable coupled to first and second cylindrical members at opposite ends thereof. The first and second cylindrical members may each have a longitudinal axis extending along a cylindrical body thereof. One or both of the cylindrical members may be coupled to its respective cable end such that the cable end is enclosed within a cavity defined in part by the cylindrical member, with the cavity defining a clearance about at least a portion of the cable end such that the cylindrical member swivels about its longitudinal axis with respect to the cable to permit relative rotation between the respective cylindrical member and the cable while axially and radially retaining the cable end within the cavity.
In a further example approach, a knitting needle assembly includes a cable and first and second cylindrical members coupled to the cable at opposite ends thereof, with each of the cylindrical members having a respective longitudinal axis extending along a cylindrical body of the respective cylindrical member. One or both of the first and second cylindrical members is coupled to its respective cable end such that the cylindrical member swivels about its longitudinal axis with respect to the cable to permit relative rotation between the respective cylindrical member and the cable while retaining the cable end, with the cylindrical member defining a first end bore receiving the cable, and a second end bore at an opposite end thereof. The second end bore may define a radially inwardly facing thread configured to mate with a radially outwardly facing thread of the cable.
As best seen in
The needle members 120, 140, in contrast to the flexible cable 160, may generally be relatively inflexible. In an example, the needle members 120, 140 are each formed of a metallic material, such as stainless steel. As shown in
The cable 160 may include a braided metal cable formed from metal strands, which strands are covered with a nylon coating. The braided metal cable and nylon coating (not shown) may be sized to accommodate flexibility and crimping, e.g., to a needle connector as will be discussed below. In one example, a braided metal cable as disclosed in U.S. Pat. No. 8,210,003 is employed.
The needle members 120, 140 may each have a tip end 124, 144, respectively, which may be generally pointed or otherwise configured to facilitate knitting. Connector ends 126, 146 may be disposed opposite the tip ends 124, 144 of each of the needle members 120, 140.
The connector ends 126, 146 may be connected to the cable 160 via respective swivel connectors 122a/122b (collectively, 122) and 142a/142b (collectively, 142), respectively. More specifically, the cable 160 may be secured to first connector members 122a, 142a, at each end thereof. Merely as one example, the first connector members 122a, 142a may be secured to corresponding ends 162, 164 of the cable 160, respectively, using a crimped connection such as that described in U.S. Pat. No. 8,210,003. Thus, the ends 162, 164 of the cable 160 (including the braided metal cable and the nylon coating thereof) may be located in a bore (not shown in
Any size or configuration of the cable 160 may be employed that is convenient. In one example, the cable 160 may include a braided metal cable formed from metal strands, with the strands collectively covered with a nylon coating. The braided metal cable and nylon coating may be sized to accommodate crimping to the first connector members 122a, 142a and a flexibility of the cable 160, as described in U.S. Pat. No. 8,210,003. In another example, for a needle diameter less than 4.0 millimeters (mm), the cable 160 includes an overall diameter of 1.0 mm to 1.6 mm. The cable 160 may be formed from a relatively large number of metal strands, e.g., 40 to 60 strands, with each of the strands having a diameter between 0.1 mm and 0.15 mm. In other examples, a greater number of strands may be used. Generally, larger numbers of strands may be used where the strands themselves are smaller in diameter, with the increase in number of strands (and smaller diameter of the individual strands) providing increased overall flexibility of the cable 160. The nylon coating may define a wall thickness of 0.2 mm to 0.3 mm, merely as one example.
Turning now to
As seen in
The first connector member 122a defines a bore 170 configured to receive the second connector member 122b, as will be discussed further below. Moreover, the first and second connector members 122a, 122b are configured to permit relative rotation between the two connector members 122a, 122b when they are fully engaged with each other. In other words, while the second connector member 122b is generally fixed axially with respect to the first connector member 122a when the two connector members 122a, 122b are engaged, they may generally be freely rotated relative to each other when engaged. In this manner, any twisting of the needle member(s) 120 and/or 140, e.g., during knitting, is generally not transferred to the cable 160, thereby reducing or preventing twisting or windup of the cable 160.
The second connector member 122b may be formed as a separate part from the needle member 120, or may be integrally formed as part of the needle member 120 at the connector end 126 thereof. Where the second connector member 122b is a separate part from the needle member 120, the second connector member 122b may be secured to the needle member 120 by a threaded connection, or any other method that is convenient. To this end, a connector aperture 190 may be provided extending through the second connector member 122b, which may facilitate gripping the second connector member 122b to the extent necessary to secure a threaded connection with the associated needle member 120.
The swivel connector 122 further includes a radially resilient locking member 172 which is illustrated in
Turning back to
Turning now to
The annular gap 194 may be defined by an angular extent of the gap 192 with respect to the generally circular locking member 172. For example, as best seen in
With the locking member 172 positioned about the second connector member 122b, the second connector member 122b may be inserted into the bore 170 until the locking member 172 is brought into contact with the ramp 180 of the bore 170, as shown in
The locking member 172 may generally slide along the cylindrical lip 182 as the second connector member 122b is inserted further into the bore 170 of the first connector member 122a, until the locking member 172 reaches the radially inwardly facing groove 178. As best seen in
With the locking member 172 positioned at least partially within the radially inwardly facing groove 178, the annular faces 174, 176 generally prevent relative axial movement of the first and second connector members 122a, 122b. More specifically, the locking member 172 is seated partially within the radially inwardly facing groove 178 of the first connector member 122a, and partially within the inner groove 192 of the second connector member 122b. For example, the radially inwardly facing groove 178 of the bore 170 may define a radial depth that is less than a radial thickness of the locking member 172, as best seen in
As such, an attempt to disengage the second connector member 122b from the bore 170 of the first connector member 122a will be generally blocked by the locking member 172, preventing relative axial movement that would otherwise withdraw the second connector member 122b from the first connector member 122a. More specifically, a force urging the second connector member 122b out of the bore 170 would force the second connector annular surface 202 against the second annular face 176 of the locking member 172, forcing the first annular face 174 of the locking member 172 against the first connector annular surface 200 of the first connector member 122a.
As shown in
The second connector member 122b may also be restricted from further insertion into the bore 170 upon engagement of the locking member 172 into the radially inwardly facing groove 178 of the first connector member. For example, the end of the first connector member 122a may engage the shoulder 198 of the second connector member 122b. The locking member 172 itself may also resist axial movement of the second connector member 122b into the first connector member 122a due to the partial insertion of the locking member 172 into both the radially inwardly facing groove 178 and the inner groove 192 of the second connector member 122b.
While the locking member 172 generally maintains the relative axial position of the second connector member 122b to the first connector member 122a, the second connector member 122b may generally freely rotate about its axis B-B relative to the first connector member 122a. Accordingly, if needle members 120/130 are turned during knitting, this turning is not transferred to the cable 160, thereby preventing the cable 160 from being wound up or twisted.
Additionally, it should be understood that the outer surfaces of the connector members 122b, 122a may cooperate to define a relatively smooth outer surface when assembled, thereby facilitating sliding of thread across an interface between the needle members 120/140, the first and second connector members 122b, 122a, and the cable 160.
While the foregoing description has described the second connector member 122b as being inserted into a bore 170 of the first connector member 122a, it should be understood that this arrangement may be executed in reverse, i.e., the second connector member 122b may instead define a bore receiving the first connector member 122a.
Turning now to
Connector member 222 may have any configuration or dimensions that are convenient. In the example illustrated in
The connector member 222 may be an interchangeable connector member 222, such that a variety of different size/configuration needle members (not shown) may be selectively secured to the connector member 222 and used for knitting. For example, the connector member 222 may have a threaded end opposite that secured to the cable 260. The threaded end has a bore defining an inner diameter D5, with threads having a depth defined by diameter D4. The connector member 222 may have an aperture 280 extending laterally through the connector member 222, which may be used to control or prevent rotation of the connector member 222 while tightening/loosening a needle member from the threaded end of the connector member 222. Merely as an example, a key member (not shown) may be inserted into the aperture 280 and may be used to apply torque to the connector member 222 or hold in a fixed rotational position, thereby allowing tightening/loosening of the connector member 222 from a needle member. The aperture 280 may have a diameter DA, which may be any size that is convenient.
The cable 260 may be a braided metal cable 262 formed from metal strands, which strands are covered with a non-metallic cover portion 264, e.g., a nylon coating. The braided metal cable 262 and cover portion 264 may be sized to accommodate flexibility and crimping, e.g, to a connector. In one example, a braided metal cable as disclosed in U.S. Pat. No. 8,210,003 is employed.
The connector member 222 may swivel or rotate with respect to the cable 260 about a longitudinal axis C-C of the connector member 222. For example, as illustrated in
In one example, a “controlled crimping” of the connector member 222 to the cable 260 generally crimps the bore 272 of the connector member 222 upon the cover portion 264 to relatively shallow depth within the cover portion 264, thereby allowing the bore 272 of the connector member 222 to slide about the cover portion 264 to facilitate relative rotation of the connector member 222 about the cable 260. The bore 272 extends along a length L2 that is crimped to the cable 260. The controlled crimping of the bore 272 to the cable 260 results in the bore 272 being forced radially inwardly upon the cover portion 264 of the cable 260. More specifically, the cover portion 264 of the cable 260 defines an undeflected outer diameter D7. The bore 272 is crimped upon the cover portion 264, thereby forcing the bore 272 into the cover portion 264 such that the bore 272 defines an inner diameter D8 that is relatively smaller than the undeflected outer diameter D7 of the cover portion 264. The inner diameter D8 may be such that the length L2 of the bore 272 is allowed to rotate about the longitudinal axis C-C of the connector member 222 with respect to the cover portion 264 of the cable 260 to an extent that the connector member 222 is generally free to swivel about the cable 260 during knitting, thereby preventing twisting of the cable 260. Nevertheless, the crimping of the bore 272 upon the cover portion 264 substantially fixes the connector member 222 axially with respect to the cable 260 such that the connector member 222 does not slide axially along the cable 260 during knitting. Any size diameter D8 of the crimped bore 272 may be employed that is convenient to allow relative rotation of the bore 272 about the cover portion 272, while substantially preventing axial movement of the connector member 222 relative to the cable 260. In one example, the diameter D8 is 0.1 millimeters smaller than the undeflected diameter D7 of the cover portion 264, with the thickness of the cover portion 264 being approximately 0.3 millimeters.
The cable 260 may have an enlarged portion or bulb 266 at the end of the cable 260. The bulb 266 may generally cooperate with the controlled crimping of the connector member 222 upon the cable to axially secure the connector member 222 in place upon the cable 260, while permitting relative rotation between the connector member 222 and cable 260. More particularly, the bulb 266 may have a diameter larger than that of the bore 272, thereby preventing the cable 260 from being pulled out of the connector member 222. Additionally, the crimping of the bore 272 upon the cover portion 264 of the cable may generally prevent further axial insertion of the cable 260 into the connector member 222. The connector member 222 may also define a radially extending surface 270 which cooperates with the bulb 266 to retain the cable 260 within the connector member 222. For example, as shown in
The bulb 266 thus defines an outer surface 267 extending radially with respect to the longitudinal axis C-C of the connector member 222. The radially extending outer surface 267 may abut the radially extending surface 270 of the connector member 270 to prevent axial movement of the cable 260 that would withdraw the cable 260 from the bore 272. Accordingly, the radially extending surface 267 corresponds to the radially extending surface 270 of the connector member 222, and abuts the radially extending surface 270 to prevent axial withdrawal of the cable 260 from the bore 272. The bore 272, as noted above, may be crimped onto the cover portion 264 of the cable 260, thereby preventing axial movement of the cable 260 in the opposite direction, i.e., such that the cable 260 is generally prevented from moving further into the connector member 222.
The cover bulb 266 may be formed on the cable 260 in any manner that is convenient. In one example approach, the bulb 266 is formed by heating the cover portion 264 and deforming a nylon material thereof into the generally bulb-like shape illustrated in
As noted above, the connector member 222 is illustrated in
More specifically, in
In another example illustrated in
Turning now to
As with the foregoing examples, connector member 322 may have any configuration or dimensions that are convenient. In the example approach illustrated in
The connector member 322 may be an interchangeable connector member 322, such that a variety of different size/configuration needle members (not shown) may be selectively secured to the connector member 322 and used for knitting. For example, the connector member 322 may have a threaded end bore 390 opposite the end of the connector member 322 coupled to the cable 360. The threaded end has a bore defining an inner diameter D8, with threads having a depth defined by diameter D9. The connector member 322 may also have an aperture 380 extending laterally through the connector member 322, which may be used to control or prevent rotation of the connector member 322 while tightening/loosening a needle member from the threaded end of the connector member 322. Merely as an example, a key member (not shown) may be inserted into the aperture 380 and may be used to apply torque to the connector member 322 or hold in a fixed rotational position, thereby allowing tightening/loosening of the connector member 322 from a needle member (not shown). The aperture 380 may have a diameter DA, which may be any size that is convenient.
The cable 360 may include a braided metal cable 362 formed from metal strands, which strands are covered with a non-metallic cover portion 364, e.g., a nylon coating. The braided metal cable 362 and cover portion 364 may be sized to accommodate flexibility and crimping, e.g, to a connector. In one example, a braided metal cable as disclosed in U.S. Pat. No. 8,210,003 is employed. The cable 360 may have an overall diameter of 1.0 mm to 1.6 mm. The braided metal cable 362 may be formed from a relatively large number of metal strands, e.g., 40 to 60 strands, with each of the strands having a diameter between 0.1 mm and 0.15 mm. In other examples, a greater number of strands may be used. Generally, larger numbers of strands may be used where the strands themselves are smaller in diameter, with the increase in the number of strands (and smaller diameter of the individual strands) providing increased overall flexibility of the cable 360. The non-metallic cover portion 364 may define a wall thickness of 0.2 mm to 0.3 mm, merely as one example.
The connector member 322 may swivel or rotate with respect to the cable 360 about a longitudinal axis of the connector member 322, i.e., an axis extending along the center of the bore 390. For example, as illustrated in
The connector member 322 also has a stopper 392 which generally limits axial insertion of the cable 360 into the bore 372. In the example illustrated, the stopper 392 is provided with a threaded outer surface that corresponds to the threaded end bore 390. Accordingly, the stopper 392 may be mated with the end bore 390 and installed to the bottom of the end bore 390, i.e., by rotating the stopper 392 relative to the connector member 322 until the threaded engagement between the stopper 392 to the bottom (to the right in
The cable 360 may be installed into the connector member 322 in any manner that is convenient. In one example, the metal cable 362 and cover portion 364 are initially assembled, and inserted into the bore 372. The metal cable 362/cover portion 364 are inserted further through the connector member 322, with the inserted end of the metal cable 362 and cover portion 364 protruding out of the threaded end bore 390 of the connector member 322. The cable end 366 may then be secured onto the end of the metal cable 362/cover portion 364, e.g., by crimping, press fitting, bonding, or any other manner that is convenient. The cable 360 may then be retracted into the connector member 322, and the stopper 392 installed into the threaded end bore 390. Conveniently, the cable 360 may be disassembled from the connector member 322 by reversing the foregoing process, e.g., by unthreading the end stopper 392 from the connector member 322, and withdrawing the cable 360 from the connector member 322 (and/or removing or destroying the cable end 366).
As noted above, the connector member 322 may be employed as a component of an interchangeable needle set. In other words, a variety of different length/diameter needle members (not shown) may be selectively assembled to both connector members 322 to form different size/diameter circular knitting needles. However, application of the concepts described herein is not limited to interchangeable needles.
In an example, the connector members 322 are each formed of a metallic material, such as stainless steel. The end stopper 392 may also be formed of a metallic material, such as stainless steel. The cable end 366 may be formed of any material that is convenient, such as a nylon or other plastic material, or a metallic material such as stainless steel, merely as examples.
Turning now to
As with the foregoing examples, while not illustrated in
The connector member 422 illustrated in
The cable end 466 may have a relatively small clearance with respect to inner surface(s) of the cavity 496 defined by the connector member 422, thereby allowing the cable 460 to remain generally freely rotatable within cavity 496 of the connector member 422 while the cable end 466 is retained within the connector member 422. Accordingly, the connector member 422 may generally swivel about its longitudinal axis with respect to the cable 460 even though the cable end 466 remains securely retained within the cavity 496.
The cavity 496 may define an axial clearance and/or a radial clearance with respect to the cable end 466, as seen in
In an example, the connector members 422 are each formed of a metallic material, such as stainless steel. The cable ends 466a, 466b may also be formed of a metallic material, such as stainless steel. In another example, the cable ends 466a, 466b may be formed of a nylon or other plastic material.
Turning now to
Reference in the specification to “one example,” “an example,” “one embodiment,” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the example is included in at least one example. The phrase “in one example” in various places in the specification does not necessarily refer to the same example each time it appears.
With regard to the processes, systems, methods, heuristics, etc. described herein, it should be understood that, although the steps of such processes, etc. have been described as occurring according to a certain ordered sequence, such processes could be practiced with the described steps performed in an order other than the order described herein. It further should be understood that certain steps could be performed simultaneously, that other steps could be added, or that certain steps described herein could be omitted. In other words, the descriptions of processes herein are provided for the purpose of illustrating certain embodiments, and should in no way be construed so as to limit the claimed invention.
Accordingly, it is to be understood that the above description is intended to be illustrative and not restrictive. Many embodiments and applications other than the examples provided would be upon reading the above description. The scope of the invention should be determined, not with reference to the above description, but should instead be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. It is anticipated and intended that future developments will occur in the arts discussed herein, and that the disclosed systems and methods will be incorporated into such future embodiments. In sum, it should be understood that the invention is capable of modification and variation and is limited only by the following claims.
All terms used in the claims are intended to be given their broadest reasonable constructions and their ordinary meanings as understood by those skilled in the art unless an explicit indication to the contrary in made herein. In particular, use of the singular articles such as “a,” “the,” “said,” etc. should be read to recite one or more of the indicated elements unless a claim recites an explicit limitation to the contrary.
This application is a continuation-in-part of U.S. patent application Ser. No. 16/601,009, filed on Oct. 14, 2019, which is a continuation-in-part of U.S. patent application Ser. No. 15/992,572, filed on May 30, 2018, which issued as U.S. Pat. No. 10,443,164. The contents of each of these applications are hereby expressly incorporated by reference in their entireties.
Number | Name | Date | Kind |
---|---|---|---|
1989352 | Davis | Jan 1935 | A |
2043958 | Engel | Jun 1936 | A |
2102600 | Miller | Dec 1937 | A |
2183791 | Dunn | Dec 1939 | A |
2208124 | Dunn | Jul 1940 | A |
2242880 | Dunn | May 1941 | A |
2507174 | Phillips | May 1950 | A |
3540452 | Usher et al. | Nov 1970 | A |
4108701 | Stanley | Aug 1978 | A |
4501133 | Kretzschmar et al. | Feb 1985 | A |
4646543 | Okada | Mar 1987 | A |
5211710 | Nagano | May 1993 | A |
5303498 | Yutori et al. | Apr 1994 | A |
5720187 | Matuo | Feb 1998 | A |
6397640 | Williams | Jun 2002 | B1 |
6668597 | Robinson | Dec 2003 | B2 |
8181489 | Selter | May 2012 | B2 |
8210003 | Zheng | Jul 2012 | B2 |
10443164 | Zheng et al. | Oct 2019 | B1 |
11060216 | Zheng | Jul 2021 | B2 |
20120118021 | Zheng | May 2012 | A1 |
20190284736 | Zheng et al. | Sep 2019 | A1 |
20200040494 | Zheng | Feb 2020 | A1 |
20210087723 | Zheng | Mar 2021 | A1 |
Number | Date | Country |
---|---|---|
2514012 | Oct 2002 | CN |
20117288.7 | Feb 2003 | DE |
404798 | Jan 1934 | GB |
Entry |
---|
Abbey, Barbara, “The Complete Book of Knitting”, Dover Publications, https://books.google.com/books?id=CfbilcoTz6YC, Apr. 1, 2001. |
Number | Date | Country | |
---|---|---|---|
20210087723 A1 | Mar 2021 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 16601009 | Oct 2019 | US |
Child | 17070549 | US | |
Parent | 15992572 | May 2018 | US |
Child | 16601009 | US |