The invention relates to a knitting tool, which is suitable in particular for flat knitting machines but in principle also for other loop-forming devices in machines as well.
For creating knitted goods that are not uniform throughout, it is often desirable to vary the size of individual loops or rows of loops during the knitting process. This can be desired for the sake of creating patterns or achieving other optical and/or fashionable effects.
Ideally, knitting tools with coarse hooks are used for forming large loops, while for forming small loops, knitting tools with fine hooks are used.
It would then be obvious to equip knitting machines with knitting tools which have the ideal hook shape and size for the desired loop size. This would have the major disadvantage that forming the loop size would depend entirely on the individual equipping positions of the needles, and that the patterning capability would thus be restricted considerably. With a knitting machine needle which is designed for forming small loops, it is not possible to form large loops; the ratios between the loop head, loop base and loop leg would be disproportionately increased. This leads to poorer-quality goods. Therefore knitting machines are conventionally equipped with uniform tools; that is, the loop-forming parts of the knitting tools are identical. A compromise is made here in equipping the knitting machines with needles. The hook size chosen is between the ideal dimension for large loops and the ideal dimension for small loops; in other words, a middle hook size is used. Once again, this leads to knitted goods which contain loops whose construction (loop head, loop base, loop leg) does not match the ideal concept of a high-quality knitted product.
In addition, using a uniform loop-forming part of a knitting tool for large and small loops means restrictions in varying the formation of loop sizes, the choice of yarns, and the yarn thickness.
It is furthermore possible, for forming different loop sizes, for individual needles to be intentionally not projected, or in other words to cause them not to participate in the loop-forming process. The result is asymmetrical loops and hence asymmetrical knitted products. For instance, such loops then have a loop base that is larger than the loop head, which means a restriction in terms of designing the appearance of the resultant knitted product.
It is the object of the invention to disclose a knitting tool with which a more-variable design of knitted goods is possible.
This object is attained with the knitting tool as defined by claim 1:
The knitting tool of the invention has a first needle and a second needle, each with a hook, and a closing element, which is associated both with the hook of the first needle and with the hook of the second needle and can thus serve to selectively close or open the hooks of the two needles. The hooks of the two needles are oriented in the same direction; that is, they are curved in the same direction and with the same directional orientation. As a result, they can take on loops, with a knitted product suspended from them, without requiring special additional provisions for holding the loops in the hook interior.
Preferably, the two needles are of different sizes. As a result, the first, larger needle can be used to create larger loops, and the second, smaller or finer needle can be used to create smaller loops. The loops created can then be symmetrical in each case, or in other words can have an approximately equal-size loop head and loop base. This expands the possibilities for designing knitted goods, compared to conventional loop-forming systems. It is additionally possible to employ a greater variety of both yarns of different thickness and yarn types. Large needles can process thick yarns and so-called effect yarns; small needles can process fine yarns.
Preferably, the first, larger needle has a receiving chamber for the second, smaller needle. Preferably, the receiving chamber embodied between two side walls of the larger needle has a height which is greater than the height of the smaller needle, so that the side walls protrude past the smaller needle. Preferably, the height of the side walls is at least as great as the height of the small needle. The height is measured crosswise to the direction of motion of the knitting tool, perpendicular to the bottom and parallel to the walls of the receiving chamber.
The smaller needle, especially whenever it is located centrally relative to the larger needle, can create smaller loops at the same point where otherwise the larger needle creates larger loops. This is in response to a demand that usually exists with regard to designing knitted goods. It is furthermore possible for the combined knitting tool, including both needles, to cooperate with another knitting tool, such as a simple machine knitting needle, located for instance diametrically opposite the combined knitting tool. The cooperation, or in other words the loop transfer or takeover can then be done both with the first, large needle of the knitting tool and alternatively with the second, smaller needle of the knitting tool. A crosswise offset between two corresponding, diametrically opposed needle beds from one another is then unnecessary.
The knitting tool of the invention may cooperate with simple needles, whose size corresponds to the size of the larger needle of the combined knitting tool. The knitting tool of the invention can furthermore cooperate with simple needles whose size corresponds to the size of the smaller needle of the combined knitting tool. The combined knitting tool can furthermore cooperate with a simple needle whose size deviates from both the size of the larger needle and the size of the smaller needle of the combined knitting tool. With all the combinations mentioned, specific knitted product forms are each created, forms that can be desired from one case to another.
The knitting tool of the invention can furthermore cooperate with a knitting tool which is likewise embodied as a combined knitting tool and includes a larger and a smaller needle. The larger needles of the two cooperating combined knitting tools can either be the same size or have a size differing from one another. The smaller needles of the two combined knitting tools can also be the same size as one another or have a different size from one another.
In order to be able to change not only the size of the loops created but also their number within a row of loops in a piece of knitted goods during the knitting process, it is advantageous if knitting tools of the invention and simple needles are located in mixed fashion in a needle bed. The simple needles can then have a size which matches the larger of the two needles of the combined knitting tool. They can furthermore have a size that matches neither the size of the larger needle nor the size of the smaller needle of the combined knitting tool. Preferably, they have a size which matches the size of the smaller needle of the combined knitting tool. Also preferably, combined knitting tools of the invention are each located in alternation with simple needles.
The individual needles of the tool according to the invention, that is, the large and small needles, can be used separately as simple needles. For instance, the smaller needle with the same slide can be used as a simple needle, as a separate knitting tool in a track. If the large needle is used as a simple needle (without an additional small needle), a suitably modified slide is necessary.
The first, larger needle preferably has a hook which is split along an imaginary separation plane that is central and parallel relative to the flat sides of the larger needle. The two hook halves are then supported by spring legs. Preferably, the latter are embodied in such a way that the hook halves touch and rest flatly against one another. The final needle can force the two spring legs and hook halves apart and thus punch through between them. The same is true for the closing member, which is preferably embodied as a slide. The hook halves are spread apart by the finer needle and/or the slide. To that end, it is expedient in particular if the receiving chamber for the finer needle is aligned with the hook of the larger needle.
Not only the two needles but also the slide are each provided with their own drive mechanism. This device may be formed by a butt or a coupling device. A butt is formed for instance by an extension protruding away laterally from the respective element and in engagement with a cam of a knitting machine. The desired motions of the needles and slide can thus be generated. The coupling device provided as an alternative or in addition couples the applicable element, for instance to a coupling part which is supported displaceably in a needle track and is in engagement in turn with a suitable drive mechanism, such as a knitting cam. It is furthermore possible to drive the needles directly with suitable drive means, so that they execute the desired reciprocating motion.
Both on the first and second needles and on the closing member, loop support devices may be provided. These are formed for instance by suitable protrusions protruding away from the respective element transversely to the direction of motion. The closing member embodied as a slide can for instance be supported displaceably on the second needle and to that end can be received by a track embodied in the smaller needle. It is also possible to support the slide on the larger needle. Preferably, the slide has a width that matches the width of the smaller needle. However, the widths may also deviate from one another.
The slide preferably cooperates with both the hook of the first needle and the hook of the second needle. To that end, it is preferable to move it not only in the longitudinal direction but also in the transverse direction or vertical direction. The term “vertical direction” is understood here to mean a direction that is at an angle to the longitudinal direction of the needle. The motion in the vertical direction serves to position the tip of the slide at the various positions of the two hooks of the two needles. The transverse or vertical motion can be accomplished by means of a suitable sliding block embodied on the larger and/or the smaller needle. Preferably, the larger needle has a recess at its tip for receiving one end of the slide. The hook of the smaller needle may also be provided with a corresponding recess, and to which the end of the slide fits. Alternatively, the slide may be embodied such that it fits over the smaller needle in order to close the hook interior of that needle.
Further details of advantageous embodiments of the invention will become apparent from the drawings, description or claims.
In the drawings, one exemplary embodiment of the invention is shown.
In
The narrower needle tracks 8, 8′ preferably have simple, conventional compound needles of relatively fine pitch seated in them. For instance, the needle gauge may be E10. Their width, also called needle thickness, then amounts to 0.9 mm. To that end, the fine needle 7 together with the slide 12 may be used.
Conversely, the knitting tools 5 supported in the wider needle tracks 9, 9′ are novel knitting tools, which besides the two needles 6, 7 already mentioned also include a closing member, for instance in the form of a slide 12. The needles 6, 7 and the slide 12 are supported displaceably relative to one another in the longitudinal direction of the line 10, or in other words in the longitudinal direction with the needle track. The two needles 6, 7 each have a respective hook 14, 15. If the gauge of the second, smaller needle 7 is E10 (needle thickness=0.9 mm), then it has a hook height of 1.9 mm, for example. The hook height should be measured perpendicular to the bottom of the needle track 9, or to the needle back. The gauge of the coarse needle 6 is E5, for example, and thus it has a needle thickness of 1.6 mm and a hook height of 3.2 mm.
The basic construction of the knitting tool 5 is further shown in
As can be seen, both hooks 14, 15 are curved in the same direction, that is, in the plane of the drawing or in other words parallel to the flat sides of the needles 6, 7. The curvature furthermore has the same directional orientation, which in
Both the needle 6 and the needle 7 have a shank elevation adjoining the hooks 14, 15 and then change over into a needle shank 21, 22, respectively. Each shank 21, 22 has a butt 23, 24, acting as a drive mechanism for accomplishing a longitudinally oriented driving motion. The slide 12 is likewise provided with a butt 25. In precise terms, the butt 25 is embodied on a receiving element 26, on which the slide 12 is held.
The small needle 7 slides in the slotlike receiving chamber, visible in
From the legs 27, 28, spring legs 33, 34 lead to the hook 14. At the beginning of the spring leg 14, on at least one of the two spring legs 33, 34 and preferably on both, a respective loop support 35 is embodied, in the form of an extension protruding upward away from the needle back, and in the exemplary embodiment this is a hooklike extension.
The spring legs 33, 34, as the top view in
Further details of the knitting tool 5 will become apparent from the ensuing function description, which can also be referred to for the dimensioning and the details of the first needle 6, second needle 7 and slide 12:
In a first mode of operation, only the first needle 6 is used to produce a knitted product. This process is shown in
For embodying a further loop, the first needle 6 is now projected as far as its yarn insertion position. In the process, the existing loop 36 slides over the cheek elevation, possibly as far as the loop support 35. The slide 12 and the needle 7 are in the process received completely, or at least nearly completely, by the receiving chamber of the needle 6. A yarn is now inserted into the hook 14 and initially forms a stitch 37.
Once the stitch 37 is formed, the hook 14 is closed, because the slide 12, by suitable displacement of its butt 25, is thrust toward the hook 14 until its end 19 is located in the noucat 18. The needle 7 remains in the retracted position in the receiving chamber (
If the large needle 6 is now retracted together with the slide 12 in the closed position into the position shown in
In the so-called knockover operation described in conjunction with
In a second mode of operation, only the second needle 7 of the knitting tool 5 is used for forming loops. The operation is illustrated in
The knitting operation begins in the position shown in
For receiving a new yarn, the needle 7 is now projected as far as its yarn insertion position. The slide 12 is retracted so far at this time that the old loop 38 can slide onto the shank elevation of the needle 7.
To assure that the end 19 of the slide 12 will remain securely held in the noucat 18, the receiving element 26 can prestress the slide 12 resiliently against the slot bottom 30. A corresponding spring action also permits the vertical slide motion, when this slide moves along the ramp 31.
As
In the next step, the fine needle 7 is retracted and the large needle 6 is projected. As a result, the ramp 31 is pulled through and under the protrusion 32 of the slide 12; as a result it is raised to the level of the tip 16 of the hook 14. Simultaneously, the hook 14 with the needle 6 is driven in the projection direction, until it adjoins the end 19 of the slide 12. In the projection motion of the large needle 6, it is necessary for the loop 40, which surrounds the fine needle 7, to be widened so that it can pass over the wider hook 14 of the large needle 6. To that end, transfer means (not shown) in the form of chamfers on the hook 14 are recesses in the form of slots on the fine needle 7 or otherwise-shaped transfer means may be provided. In the process, the hook halves 14a, 14b come together, since they are now no longer being spread apart by the needle 7 (
For transferring the loop 40 into the interior of the hook 14, the slide 12 and furthermore the needle 7 are now retracted to the maximum possible extent, and as a result they jointly enter all the way into the receiving chamber of the needle 6. The loop 40 drops into the hook 14 in the process. The needle 6, as
In a fourth mode of operation, shown in
Thus with the needle bed 2, knitting can selectively be done with the needles 7 and 11, and with the needles 6, and optionally also with the needles 6 and 11. Many variations are possible for designing different knitted products.
In a fifth mode of operation, shown in
In an alternative embodiment, both the fine needle 7 and the slide 12 travel in the slot of the first, coarse needle 6, and the tip of the slide is split in two and surrounds the second needle 7. For controlling the vertical motion, that is, the height-compensating motion, of the end of the slide, the slot of the first needle 6, for instance on its side walls, has a sliding control block, which is operative only for the slide 12 but not for the fine needle 7. The function of this embodiment is largely equivalent to the function of the embodiment described above.
A knitting tool which is suitable for embodying both large and small loops has two needles 6, 7, disposed coaxially to one another, whose hooks are oriented identically. The hook of the larger needle 6 is split in two in the middle and comprises hook halves. The finer needle 7 can be driven between the two hook halves upon spreading of the two hook halves apart from one another. For selectively closing the hooks, a slide is provided, which can be brought into engagement both with the tip of the fine needle and with the tip of the coarser needle. To raise and lower the slide to the various positions of the hook tips relative to the needle back, a sliding control block may be provided. The sliding control block may be embodied on the coarse needle and on the fine needle 7.
Number | Date | Country | Kind |
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05020630 | Sep 2005 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
1385929 | Scott | Jul 1921 | A |
1468518 | Scott | Sep 1923 | A |
RE15741 | Scott | Jan 1924 | E |
1483009 | Page | Feb 1924 | A |
1563233 | Scott | Nov 1925 | A |
6609398 | Plath | Aug 2003 | B2 |
6854295 | Hofmann | Feb 2005 | B2 |
6895784 | Hofmann | May 2005 | B2 |
Number | Date | Country |
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196 41 338 | Apr 1998 | DE |
102 11 231 | Apr 2003 | DE |
186 405 | Sep 1922 | GB |
Number | Date | Country | |
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20070130997 A1 | Jun 2007 | US |