Knock-down portable partition system

Abstract
A knock-down portable partition includes a rigid panel frame having a central portion. The partition includes at least one cover panel covering at least a portion of the central portion of the rigid panel frame. Connectors detachably mount the cover panel on the panel frame to facilitate assembly and removal of the cover panel on the panel frame. The rigid panel frame includes at least two vertical posts having an upper end, a lower end, and opposite side faces. The opposite faces have at least two beam connection ports thereon positioned adjacent the upper and lower ends of the associated one of the posts. The panel frame also includes upper and lower beams extending generally horizontally between the vertical posts adjacent the upper and lower ends thereof, and interconnecting the vertical posts adjacent the connection ports. The panel frame includes quick-disconnect connectors such as movable lock members positioned on one of the posts and the beams adjacent the connection ports. The movable lock members are movably mounted for shifting between an unlocked position and a locked position. The panel frame further includes lock engaging surfaces positioned on the other of the posts and the beams adjacent the connection ports. The lock engaging surfaces are located thereon and abuttingly engage the lock members when the lock members are shifted to the locked position to rigidly yet detachably interconnect the posts and the beams for quick and complete assembly and disassembly of the knock-down portable partition.
Description




BACKGROUND OF THE INVENTION




The present invention relates to office partition panel systems, and in particular to a knock-down portable partition that has a unique post and beam construction configured for quick and easy on-site manual assembly.




The efficient use of building floor space is an ever growing concern, particularly as building costs continue to escalate. Open office plans have been developed to reduce overall officing costs, and generally incorporate large, open floor spaces in buildings that are equipped with modular furniture systems which are readily reconfigurable to accommodate the ever changing needs of a specific user, as well as the divergent requirements of different tenants. One arrangement commonly used for furnishing open plans includes movable or portable partition panels that are detachably interconnected to partition off the open spaces into individual workstations and/or offices. Such partition panels have sufficient structural strength to receive hang-on furniture units, such as work surfaces, overhead cabinets, shelves, etc., and are generally known in the office furniture industry as “systems furniture.” In addition, such partition panels have an acoustical, sound-absorbing configuration to promote a quiet, pleasant work environment.




Numerous partition panel systems have been developed for dividing office workspaces into smaller areas. Partition panel systems, like those disclosed in U.S. Pat. No. 4,996,811, utilize prefabricated rectangular partition panel members that have a unitary rigid perimeter frame formed by top, bottom, and end channels that are welded to one another. Decorative cover panels are fastened to opposite sides of the perimeter frame. Each perimeter frame member has a rectangular shape, and is fabricated and shipped as a single unit, often with the decorative cover panels pre-fastened to the frame. During installation, the prefabricated perimeter frame of each panel member is fastened to the perimeter frame of an adjacent panel member along the vertical edges thereof, either directly, or by a separate fastener post. Each partition panel member includes two height adjustable feet or glides along the bottom edge of each panel member, with one glide being located adjacent each vertical panel edge. Since there are two vertical frame members at each panel joint, this type of panel construction results in structural redundancy. In addition, since each glide must be properly adjusted for height, this configuration requires adjustment of both glides at each panel joint during assembly. Furthermore, although longer panels typically have a lower cost per unit length, longer panels are difficult to handle, which places a practical limit on the size of the partition panel member that can be shipped and installed as a prefabricated unit.




Other partition panel systems, like that disclosed in U.S. Pat. No. 5,150,554, utilize prefabricated rectangular partition panel members having a unitary perimeter frame that attaches to a post member along each vertical panel edge. Although this type of design may have a single glide at each post, each panel-to-post connection has at least two vertical structural members. Since only a single vertical member is needed to provide support and height adjustment, this type of system has redundant structure. In addition, the rectangular partition panel members are manufactured and shipped as a unit, limiting the size of the partition panel members that can be used.




Other office divider systems, like that disclosed in U.S. Pat. No. 5,406,760, utilize vertical posts and horizontal beams wherein each post attaches to an adjacent post along adjacent vertical edges. Since each post is attached directly to an adjacent post, this configuration also has redundant vertical structural members and glides.




Other office panel dividers, like that disclosed in U.S. Pat. Nos. 5,287,666 and 5,219,406, have multiple posts and beams with connector members that hold a pair of beams to adjacent posts. This configuration has two horizontal beams in a side-by-side relationship at each height location, and also has two vertical posts attached directly together in either a back-to-back or side-by-side relationship. Thus, there is redundancy in both the post and the beam structures. In addition, connector pieces are required to attach the beams to the posts.




SUMMARY OF THE INVENTION




One aspect of the present invention is a knock-down portable partition comprising a rigid panel frame having a central portion. The partition includes at least one cover panel covering at least a portion of the central portion of the panel frame. Connectors detachably mount the cover panel on the rigid panel frame to facilitate assembly and removal of the cover panel on the panel frame. The rigid panel frame includes at least two vertical posts having an upper end, a lower end, and opposite side faces. The opposite faces have at least two beam connection ports thereon positioned adjacent the upper and lower ends of the associated one of the posts. The panel frame also includes upper and lower beams extending generally horizontally between the vertical posts adjacent the upper and lower ends thereof. The upper and lower beams interconnect the vertical posts adjacent the connection ports. The panel frame has movable lock members positioned on one of the posts and the beams adjacent the connection ports. The movable lock members are movably mounted for shifting between an unlocked position and a locked position. The panel frame further includes lock engaging surfaces positioned on the other of the posts and the beams adjacent the connection ports. The lock engaging members abuttingly engage the lock engaging surfaces as the lock members are shifted to the locked position and rigidly yet detachably interconnect the posts and the beams for quick and complete assembly and disassembly of the knock-down portable partition.




Another aspect of the present invention is in a portable partition system, the improvement of a rigid knock-down frame construction including at least two vertical posts each having an upper end, a lower end, and opposite faces with at least two beam connection ports thereon positioned adjacent the upper and lower ends of the associated one of the posts. The frame construction includes upper and lower beams extending generally horizontally between the vertical posts adjacent the upper and lower ends thereof, and rigidly interconnecting the posts adjacent the connection ports. The frame construction also includes movable lock members positioned on one of the posts and the beams adjacent the connection ports, and being movably mounted thereon for shifting between an unlocked position and a locked position. The frame construction further includes lock engaging surfaces positioned on the other of the posts and the beams adjacent the connection ports. The lock members engage the lock engaging surfaces as the lock members are shifted to the locked position to rigidly yet detachably interconnect the posts and the beams for quick and complete assembly and disassembly of the knock-down portable partition.




Yet another aspect of the present invention is in a portable partition system, the improvement of a quick-disconnect frame connection system, including at least one post and at least one beam. At least one connection port is positioned between the post and the beam, and at least one movable lock member is positioned on one of the post and the beam adjacent to the connection port. A lock member is movably mounted thereon for shifting between an unlocked position and a locked position. At least one lock engaging surface is positioned on the other of the post and the beam adjacent to the connection port, and is abuttingly engaged by the lock member as the lock member is shifted to the locked position, creating a tight fit and rigidly yet detachably interconnecting the post and the beam.




The principal objects of the present invention are to provide a knock-down, portable partition system. Accordingly, the present partition provides a versatile, easily assembled and disassembled partition having reduced complexity and fewer components. The individual components are assembled at the installation site, thereby reducing shipping costs, and allowing for longer, more economical panel sizes. The partition panel is easily and quickly assembled, and does not require separate fasteners, such as conventional nuts and bolts. The partition panels have sufficient structural strength to support hang-on accessory units, such as binder bins, shelves, and work surfaces. Utility troughs may be installed at various heights between the posts to provide for electrical and communications conduits. The utility troughs may be installed or removed after the structural beams are installed between adjacent posts. Each post has a single adjustable foot, and a vertical row of slots for support of hang-on accessory units. Cover panels are installed to close off the open interior of the panel. Two adjacent cover panels are attached to a single post at each in-line panel joint.




These and other features, advantages, and objects of the present invention will be further understood and appreciated by those skilled in the art by reference to the following specification, claims, and appended drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a knock-down partition system embodying the present invention comprising a post and beam construction which is covered by acoustic, decorative cover panels;





FIG. 2

is a fragmentary, exploded perspective view of the vertical posts, beams, and cover panels;





FIG. 3

is a fragmentary, exploded perspective view of the vertical posts, data and power troughs, beams and cover panels;





FIG. 4

is a fragmentary, perspective view of the wedge lock and beam connection port;





FIG. 5

is a fragmentary, perspective view of the lock wedge in the engaged position showing the inelastic deformation of the wedge-engaging surface;





FIG. 6

is a fragmentary, front elevational view of the lock wedge in the engaged position showing the deformation of the wedge-engaging surface;





FIG. 7

is a partially schematic side elevational view of the partition system with hang-on bins and work surfaces installed;





FIG. 8

is a fragmentary, perspective view of the utility trough port and a power trough with sliding wedge;





FIG. 9

is a fragmentary, perspective view of two adjacent panel frames showing an intermediate post with beams rigidly connected to both opposite side faces;





FIG. 10

is fragmentary, front elevational view of the vertical post;





FIG. 11

is a fragmentary, side elevational view of the vertical post;





FIG. 12

is a top plan view of the vertical post;





FIG. 13

is a fragmentary, perspective view of the bottom end of the vertical post showing the foot;





FIG. 14

is a fragmentary, side elevational view of the beam;





FIG. 15

is fragmentary, top plan view of the beam;





FIG. 16

is a side elevational view of the beam;





FIG. 17

is a fragmentary, front elevational view of the data trough;





FIG. 18

is a fragmentary, top plan view of the data trough;





FIG. 19

is a side elevational view of the data trough;





FIG. 20

is a fragmentary, front elevational view of the power trough;





FIG. 21

is a fragmentary, top plan view of the power trough;





FIG. 22

is a side elevational view of the power trough;





FIG. 23

is a fragmentary, top plan view of a vertical post showing the cover panel engaging the cover mounting apertures;





FIG. 24

is a fragmentary, perspective view of the cover panel showing the mounting of the cover retaining clips;





FIG. 25

is a fragmentary, perspective view showing the base cover and mounting tabs;





FIG. 26

is a fragmentary, side elevational view of the assembled knock-down portable partition showing the top cap installed into the data trough;





FIG. 27

is a fragmentary, perspective view showing an end cover and vertical, end-of-run post;





FIG. 27A

is a fragmentary, perspective view of an end-of-run top cap and a top cap;





FIG. 28

is a fragmentary, top plan view of an end-of-run post with an end cover installed;





FIG. 28A

is a fragmentary, top plan view of an end-of-run post with a change-of-height end cover installed;





FIG. 29

is a vertical intermediate post with cover panels installed into a front face, and power troughs installed on the opposite side faces;





FIG. 30

is a fragmentary, top plan view of an L-post and cover;





FIG. 30A

is a fragmentary, perspective view of an L-cover;





FIG. 30B

is a perspective view of an L-top cap;





FIG. 31

is a fragmentary, top plan view of a T-post and cover;





FIG. 31A

is a fragmentary, perspective view of a T-cover;





FIG. 31B

is a perspective view of a T-top cap;





FIG. 32

is a fragmentary, top plan view of an X-post;





FIG. 33

is a fragmentary, exploded perspective view of the partition system showing the data and power lines and receptacles; and





FIG. 34

is a perspective view of an individual panel section showing the data and power receptacles at the base and beltway heights.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENT




For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in FIG.


1


. However, it is to be understood that the invention may assume various alternative orientations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings and described in the following specification are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.




The reference numeral


1


(

FIG. 1

) generally designates a knock-down portable partition system embodying the present invention. The illustrated knock-down portable partition system


1


has a panel frame


2


(

FIGS. 2

,


3


) having a central portion


3


generally indicated by the reference numeral


3


in FIG.


3


. At least one cover panel


4


covers at least a portion of the central portion


3


of the panel frame


2


. Connectors


5


detachably mount the cover panel


4


on the panel frame


2


to facilitate assembly and removal of the cover panel


4


on the panel frame


2


. The panel frame


2


includes at least two vertical junctions such as vertical posts


6


each having an upper end


7


, a lower end


8


, and opposite faces


9


with at least two beam connection ports


10


thereon positioned adjacent the upper and lower ends


7


,


8


of the associated one of the posts


6


. Upper and lower bars or beams


11


extend generally horizontally between the vertical posts


6


adjacent the upper and lower ends


7


,


8


thereof, and interconnect the same adjacent the connection ports


10


. Movable lock wedges


12


are positioned on one of the posts


6


and the beams


11


adjacent the connection ports


10


, and are movably mounted thereon for shifting between a retracted unlocked position


13


and an extended locked position


14


. As best seen in

FIGS. 4 and 5

, wedge-engaging surfaces


15


are positioned on the other of the posts


6


and the beams


11


adjacent the connection ports


10


, and are located thereon to engage the wedges


12


in a tight interference fit when the wedges


12


are shifted to the extended locked position to rigidly yet detachably interconnect the posts


6


and the beams


11


for quick and complete assembly and disassembly of the knock-down portable partition


1


.




In the illustrated example, the movable lock wedges


12


of the present invention form a quick-disconnect connector that engages and inelastically deforms the wedge-engaging surface


15


when the wedge


12


is shifted to the extended locked position


14


to create a tight interference fit which rigidly yet detachably interconnects the post


6


and the beam


11


(FIG.


5


). In addition, each post


6


includes a vertical row of slots


16


extending along a vertical face


17


. With reference to

FIGS. 4 and 6

, the vertical row of slots


16


provide for removably attaching a hang-on accessory unit such as a binder bin


18


or a work surface


19


(FIG.


7


). A lower file storage unit


20


is also removably supported by the vertical row of slots


16


in the posts


6


(FIG.


1


). Accordingly, the posts


6


each have sufficient structural strength to support the hangon accessory units.




With reference to

FIGS. 2-4

, each of the vertical posts


6


include a plurality of utility trough ports


21


with associated windows


22


(

FIG. 8

) through the posts


6


for passing utility conduits such as data or communications lines


23


or power lines


24


therethrough (FIG.


3


). The partition includes at least one utility trough such as data trough


25


or power trough


26


that are shaped to receive and retain utility conduits therein. The utility troughs have opposite ends thereof configured to be detachably connected with a horizontally aligned pair of utility trough ports


21


on the posts


6


when the panel frame


2


is in an assembled condition.




As best seen in

FIG. 9

, two adjacent rigid panel frames


2


are formed by three vertical posts


6


and at least four beams


11


extending generally horizontally between the posts


6


adjacent the upper and lower ends


7


,


8


thereof. The beams


11


provide the primary structural interconnection between the posts


6


, with the cover panels


4


providing acoustical and decorative functions.




As shown in

FIGS. 10-13

, each vertical post


6


has a pair of opposite faces


9


and front faces


27


. Each post


6


includes an upper utility trough port


29


having a window that is open along the upper side for lay-in of utility conduits such as data lines


23


along the top edge


31


of the panel frame


2


. In addition, each post


6


has a utility trough port


21


adjacent the lower end, with a window


30


(

FIG. 25

) having an open lower edge for lay-in of utility conduits such as power lines


24


along the bottom edge


32


of the panel frame


2


(FIG.


3


). Each of the utility trough ports


21


includes a circular window


22


and a rectangular window


33


. Data and power lines


23


,


24


that are routed in the data or power troughs


25


,


26


may be fed through the windows


22


. If required, power box


63


may be snapped to the bottom of the power trough


26


(FIG.


3


), and the power line


24


passed through the rectangular windows


33


. As best seen in

FIG. 8

, each beam connection port


10


includes four vertical slots


34


and a horizontal slot


35


. In addition, a pair of upper slots


28


(

FIG. 10

) are located directly above the beam connection ports


10


for connecting an upper utility trough of a shorter panel frame


2


at a change of height location. A small window


36


(

FIGS. 4-6

) of the beam connection port


10


includes a downwardly extending tab


37


having a wedge-engaging surface


15


along the lower edge thereof. In addition, the front faces


27


of each post


6


include apertures


38


for mounting of the cover panels


4


. Each of the posts


6


has a single, vertically adjustable foot


39


which is received in a threaded plate


40


that is welded to the lower end


8


of the post. The front faces


27


also include four apertures


41


near the lower end


8


of each post for removably mounting a base cover


42


. Each post


6


is made from a larger U-shaped piece


43


and a smaller U-shaped piece


44


, each of which is formed from sheet metal. The larger and smaller U-shaped pieces


43


and


44


are welded together at the edge


45


.




With reference to

FIGS. 2-6

, each beam


11


has a movable lock wedge


12


that is rotatably mounted to the upper side


47


of the beam


11


by a rivet


46


. The beam


11


includes four tabs and slots that form downwardly extending hooks


48


at each end that are received in vertical slots


34


of the beam connection port


10


. Each hook


48


forms a slot


50


that engages the bottom edge


49


of each vertical slot


34


. The lock wedge


12


is formed from sheet metal, and includes a flat body portion


53


that forms a lever arm for mechanical advantage whereby the lock wedges


12


can be manually shifted from a retracted unlocked position to an extended locked position by a person without the use of tools. An upwardly turned flange


51


provides a surface for an installer to push against for manually rotating the locking wedge


12


out of the engaged position in a direction opposite the arrow “A” shown in

FIGS. 4 and 5

. Each locking wedge


12


also includes a downward flange


52


that provides a stop when the locking wedge


12


is rotated into the extended locked position shown in FIG.


5


. Shifting the locking wedge


12


to the extended locked position inelastically deforms the wedge-engaging surface


15


of the downwardly extending tab


37


due to the tight interference fit between the extension


54


of the locking wedge


12


and the wedge-engaging surface


15


. The extension


54


is “coined,” or flattened at


121


to facilitate engagement with the wedge engaging surface


15


. In the illustrated example the wedge-engaging surface


15


is permanently or inelastically deformed; however, a tight interference fit that does not result in inelastic deformation may also be used to lock the beam


11


to the post


6


. Alternatively, the locking wedge


12


could have a tapered cam surface on the extension


54


to progressively engage the wedge-engaging surface


15


to form a tight interference fit. This interference fit may be chosen such that the wedge-engaging surface


15


is inelastically deformed in a similar manner to that shown in

FIGS. 5 and 6

.




Each beam


11


is designed to be removed from between a pair of posts


6


that form assembled panel frames


2


adjacent the panel frame being disassembled in a manner similar to the data trough


25


illustrated in FIG.


3


. This is accomplished by providing longer, extended hooks


48


at a first end


56


of the beam


11


(FIG.


14


). In addition, a horizontal tab


55


is provided at the first end


56


(FIGS.


14


-


16


). The beam


11


is removed by shifting it in the direction of the arrow “B” (

FIG. 14

) and then raising the second end


57


in the direction of the arrow “C ” and then sliding the beam


11


in a direction opposite the arrow B. The horizontal tab


55


provides stability and guides the first end


56


of the beam


11


when shifted in a direction indicated by the arrow B, but does not engage the horizontal slot


35


when the beam is shifted downward into the vertical slots


34


. Each beam


11


is made from an upper U-shaped piece


58


and a lower U-shaped piece


59


which are welded together adjacent the edge


60


(FIG.


16


). In addition, each beam


11


may include rectangular windows


62


and circular windows


122


through the beam


11


for vertical routing of data or power lines


23


,


24


through the beams


11


within the panel frame


2


. Each locking wedge


12


includes an aperture


61


which is used to hang the locking wedge


12


for painting during the fabrication process.




Two types of utility troughs may be utilized for routing of data and power lines


23


,


24


. A data trough


25


is illustrated in

FIGS. 17-19

, and a power trough


26


is illustrated in

FIGS. 20-22

. Either trough may be used for routing of data or power lines


23


,


24


within the trough; however, only the power trough


26


is utilized for hanging power boxes


63


and power lines


24


therebelow.




With reference to

FIGS. 17-19

, each data trough


25


has a U-shaped cross-sectional shape that includes a bottom wall


76


and side walls


75


having a curved-under top edge


77


. Each data trough


25


also includes a pair of tabs


78


and a slot


79


forming a downwardly extending hook at a first end


80


. At a second end


81


, the data trough


25


includes a pair of tabs


82


with a cutback portion


83


that provides clearance when the first end


80


of the data trough is tipped upward in a direction of the arrow “E” (

FIG. 17

) during removal and installation of the data trough


25


between a pair of posts


6


when the panel frame


2


is in an assembled condition (FIG.


3


). Each of the data troughs


25


includes cutout portions


84


for mounting of data receptacles


65


, and rectangular apertures


85


and circular apertures


86


for vertical routing of data and power lines


23


,


24


within the panel frame


2


.




With reference to

FIGS. 20-22

, each power trough


26


has a generally U-shaped cross-sectional shape, and includes cutout portions


66


along the side walls


67


for mounting data receptacles


65


(FIG.


3


). Each end of the power trough


26


includes two L-shaped tabs


69


and a horizontal tab


70


(

FIG. 8

) which are received in the L-shaped slots


72


and the horizontal slot


73


, respectively, of a utility trough port


21


(FIG.


4


). One end of the power trough


26


includes a locking wedge such as sliding wedge


71


that is moved in the direction of the arrow “D” of

FIG. 20

after the power trough


26


is positioned in the utility trough port


21


, thereby providing a tight interference fit which prevents movement of the utility trough


26


when an electrical line is plugged into the power receptacle


64


. Alternatively, a locking wedge


12


could also be utilized for attachment of the power trough


26


to the post


6


. Elongated slots


74


provide a snap-in mounting for power boxes


63


as illustrated in FIG.


3


.




As best seen in

FIGS. 3

,


17


and


18


, the data trough


25


may be installed by inserting the second end


81


into the utility trough port of a post


6


. The first end


80


is rotated downward, the beam is then shifted in the direction of the first end


80


and down, opposite the arrow E (

FIG. 17

) to engage the slots


79


into the L-shaped slots


72


of the utility trough port


21


. With reference to

FIG. 26

, each of the upper utility ports


29


includes tapered upper edges


138


and vertical notch portions


139


. During installation of the upper data troughs


25


, the tabs


78


and


82


are pushed downward along the tapered edges


138


and snap into the vertical notch portions


139


. The power troughs


26


may be installed in a similar manner by inserting the L-shaped tabs


69


and horizontal tab


70


into the corresponding L-shaped slots


72


and horizontal slot


73


of a utility trough port


21


(FIG.


8


). The second end


88


is then rotated downward and the utility trough is shifted in the direction of the second end


88


to engage the L-shaped tabs


69


and the horizontal tab


70


into the corresponding L-shaped slots


72


and horizontal slot


73


of a utility trough port


21


. The sliding wedge


71


is then shifted in the direction indicated by the arrow D shown in FIG.


20


.




With reference to

FIGS. 23 and 24

, each cover panel


4


includes a cover frame


89


that includes horizontal members


90


and vertical members


91


that are “toggle locked” together at


92


. Clips


93


include tabs


95


and spurs or bent-out portions


96


, and arms


94


. The clips


93


are installed to the cover frame


89


by inserting the tabs


95


into apertures


97


in the direction indicated by the arrows “F” shown in FIG.


24


. The clip


93


is then slid in the direction of the arrows “G.” This causes the spurs or bent-out portions


96


to engage the surface


98


between the apertures


97


, thereby preventing the clip from shifting in a direction opposite the arrow G. With reference to

FIGS. 4 and 23

, the arms


94


of each clip


93


are received into the outer portion


98


of the apertures


38


in the vertical post


6


. The apertures


38


position adjacent covers


4


in a spaced-apart relationship to provide clearance for the vertical row of slots


16


. In addition, the apertures


38


provide support for the cover


4


so that the cover is held securely in position and does not shift vertically. Each cover


4


includes an outer decorative fabric layer


99


and a thicker acoustic layer


100


which may be made from a fiberglass mat or other suitable material.




With reference to

FIG. 25

, each base cover


42


is formed from sheet metal and includes an upper flange


101


and a lower flange


102


. An upper tab


103


at each end of the upper flange


101


snaps into engagement with an aperture


41


, and a lower tab


104


engages an aperture


41


to retain the base cover


42


to the post


6


. A cutout


105


along the upper flange


101


provides clearance for vertical routing of data or power lines


23


,


24


.




With reference to

FIG. 26

, a top cap


106


which is molded from a polymeric material includes a pair of downwardly extending legs


107


with arcuate portions


108


which snap into the curved-under top edge


77


of a data trough


26


.




With reference to

FIGS. 27

,


28


and


28


A, a change-of-height end cover


109


includes slotted tabs


110


which engage the uppermost slots in a vertical row of slots


16


(

FIG. 11

) to provide a decorative cover for the post


6


. After the slotted tabs


110


are engaged, the lower end


126


of the end cover


109


is slid over the lower end


8


of the post


6


to frictionally engage the narrow portions


125


against the post


6


. The end cover


109


includes a brace


124


that offsets the end cover


109


to provide a vertical passage


128


for data and power lines


23


and


24


. The end-of-run cover


123


is similar to the change-of-height end cover


109


, except that the end-of-run cover


123


rests against the post


6


at the inner surface


127


.




With reference to

FIGS. 29-32

, the partition system


1


may include an in-line or end-of-run post


6


(FIG.


29


), an L-post


112


(FIG.


30


), a T-post


113


(FIG.


31


), and an X-post


111


(FIG.


32


). The intermediate or end-of-run post


6


may be used at an end-of-run location with an end cover


109


, or at an intermediate location as illustrated in FIG.


29


. With reference to

FIG. 27A

, an end-of-run top cap


135


is made of a polymeric material, and includes integral clips


134


which are received into the notch areas


133


of the top cap


106


. The change-of-height top cap (not shown) is similar to the end-of-run top cap


135


, except that it is slightly longer as required to correspond to the greater width of the change-of-height end cover


109


(FIG.


28


A). With reference to

FIGS. 30 and 30A

, each L-post may be covered by an L-cover


114


which includes hooks


115


for engaging slots


116


in the L-post


112


. Each L-cover


114


also includes smaller tabs


130


(

FIG. 30A

) which engage the vertical row of slots


16


to retain the lower end thereof. A brace


129


provides a rigidity at the upper and lower ends of the L-cover


114


. The L-cover


114


provides an open vertical passage


117


that may be utilized for vertical routing of electrical or power lines. With reference to

FIG. 30B

, an L-top cap is made of a polymeric material, and includes integral clips


134


that are received into the notch areas


133


of the top cap


106


(FIG.


26


). The spacing of the covers


4


and the L-cover


114


provides clearance such that hang-on binder bins or other accessories may be hung from the vertical row of slots


16


.




The T-post


113


includes a recessed portion


120


, which, in combination with the T-cover


118


provides a vertical passage


119


for vertical wiring of power or communications cabling (FIG.


31


). The T-cover


118


includes upper hooks


131


and lower hooks


132


that engage the vertical row of slots


16


. With reference to

FIG. 31B

, a T-top cap


136


includes integrally formed clips


134


that are received in the notch areas


133


of the top cap


106


.




With reference to

FIG. 32

, an X-post


111


has a generally X-shaped plan configuration for joining four panel frames


2


in an X formation. All of the post configurations have a single foot


39


, and also have opposite faces with a plurality of beam connection ports


10


and utility trough ports


21


in the same configuration as the in-line post


6


. In addition, each of the posts includes a vertical row of slots


16


for support of hang-on accessory units.




With reference to

FIG. 33

, the data and power troughs


25


and


26


provide a flexible, easily installed system for support of data and power lines


23


and


24


, and the power and data receptacles


64


,


65


. The data and power lines


23


,


24


may be run vertically through the apertures in the utility troughs and beams. As illustrated in

FIG. 34

, a single power trough mounted at a beltway-high level may provide for both power receptacles


64


and data receptacles


65


. The base covers


42


are also cut out to provide for both power and data receptacles


64


,


65


at the base of the panel.




The knock-down portable partition system


1


of the present invention provides a flexible, easily shipped and assembled system having capability for handling a wide range of power and communications cabling needs. The panel frame


2


is simple, and quickly assembled yet provides sufficient structural strength for support of hang-on accessories such as binder bins


18


, work surfaces


19


, and lower file storage units


20


. Each post utilizes a single foot for support, thereby simplifying the vertical adjustment of the panel frame


2


. The beams


11


and the data and power troughs


25


,


26


may all be removed from between a pair of vertical posts


6


while the adjacent panel frames


2


are in an assembled condition. The cover panels


4


are easily removed and installed and provide an acoustic, sound-absorbing layer.




In the foregoing description, it will be readily appreciated by those skilled in the art that modifications may be made to the invention without departing from the concepts disclosed herein. Such modifications are to be considered as included in the following claims, unless these claims by their language expressly state otherwise.



Claims
  • 1. A method of reconfiguring a knock-down portable partition frame system, comprising:providing a plurality of interconnected panel frames wherein at least one intermediate frame is positioned between a pair of adjacent frames, said intermediate frame including first and second spaced apart upright posts that are shared with said adjacent frames and form a part of said adjacent frames, said intermediate frame having a horizontal beam extending between and interconnecting said posts; and reconfiguring said partition frame system by removing said beam without disassembling said adjacent frames.
  • 2. The method of claim 1, including:installing a utility trough configured to route utility lines to said intermediate frame by connecting opposite ends of said utility trough to said posts without disassembling said adjacent frames.
  • 3. The method of claim 2, wherein:installing said utility trough includes: engaging a first end of said utility trough with said first one of said posts; downward rotation of said second end of said utility trough about said first end; and engaging said second end of said utility trough with said second post.
  • 4. The method of claim 3, wherein:said second post has a vertical face with openings therein, and said second end of said utility trough includes hooks that are inserted into said openings.
  • 5. The method of claim 2, wherein:said utility trough includes a cutback portion adjacent an end thereof; and a portion of said post is received in said cutback portion during installation of said utility trough.
  • 6. The method of claim 1, wherein:said beam includes elongated connectors at a first end thereof, at least a portion of a selected one of said posts being received between said connectors; and said beam is shifted longitudinally during installation to facilitate engagement of said connectors to a selected one of said posts.
  • 7. The method of claim 1, including:providing cover panels; and installing said cover panels to said intermediate frame.
  • 8. The method of claim 1, wherein:said beam is secured to said posts by threadless disengageable connectors, and wherein: removal of said beam includes disengaging said threadless connectors.
  • 9. A method of reconfiguring a knock-down portable partition frame system, comprising:providing a plurality of interconnected panel frames wherein at least one intermediate frame is positioned between a pair of adjacent frames, said intermediate frame including first and second spaced apart upright posts that are shared with said adjacent frames and form a part of said adjacent frames, said intermediate frame having a horizontal beam extending between and interconnecting said posts; a utility trough configured to support utility lines extending between said posts; and reconfiguring said partition frame system by removing said utility trough without disassembling said adjacent frames.
  • 10. The method of claim 9, wherein:removing said utility trough includes; disengaging a first end of said utility trough from said first post; rotating a second end of said utility trough upwardly about said first end; and shifting said utility trough away from said first post.
  • 11. The method of claim 10, wherein:said first end of said utility trough includes a connector and a cutback portion, and wherein a portion of said posts is received in said cutback portion when said utility trough is rotated upwardly.
  • 12. The method of claim 9, wherein:said utility trough is secured to said posts by threadless disengageable connectors, and wherein: removal of said utility trough includes disengaging said threadless connectors.
  • 13. A method of reconfiguring a knock-down partition system, comprising:providing a plurality of interconnected panel frames including a pair of adjacent frames and a first frame between said adjacent frames and having first and second spaced apart generally upright posts that are shared with said adjacent frames and form a part of said adjacent frames, and a horizontal beam extending between and interconnecting said posts; and removing said beam without disassembling said adjacent frames by shifting said beam in a first direction generally towards said first post, rotating a first end of said beam upwardly, followed by shifting said beam in a second direction that is generally away from said first post.
  • 14. The method of claim 13, wherein:said first frame includes a utility trough shaped to supportably route utility lines, said utility trough having a first end connected to said first post, and a second end connected to said second post; said method including: removing said utility trough by rotating said first end upwardly relative to said first post, and shifting said utility trough relative to said second post.
  • 15. The method of claim 14, wherein:said utility trough includes a movable lock member that engages a selected one of said posts; said method including: shifting said movable lock member out of engagement prior to shifting said first end upwardly.
  • 16. The method of claim 13, wherein:said first frame includes pivotable lock members located adjacent opposite ends of said beam for shifting between a locked position wherein said lock members engage said posts to retain said beams, and an unlocked position wherein said beams can be disassembled from said posts, said method including: shifting said lock members out of said locked position.
  • 17. The method of claim 13, wherein:said beam is secured to said posts by threadless disengageable connectors, and wherein: removal of said beam includes disengaging said threadless connectors.
  • 18. A method of reconfiguring a knock-down partition system, comprising:providing a plurality of interconnected panel frames including a pair of adjacent frames and a first frame positioned between said adjacent frames and having first and second spaced apart generally upright posts that are shared with said adjacent frames and forming a part of said adjacent frames, and a horizontal utility trough extending between said posts, a first end of said utility trough supported by said first post, and a second end of said utility trough supported by said second post; and removing said utility trough without disassembling said adjacent frames by rotating said first end of said utility trough upwardly, and shifting said utility trough in a direction that is generally away from said first post.
  • 19. The method of claim 18, wherein:said utility trough includes a sliding wedge configured to selectively engage a selected one of said posts to retain said utility trough, said method including: shifting said sliding wedge out of engagement to permit disassembly of said utility trough from said first frame.
  • 20. The method of claim 18, wherein:said posts include an upwardly opening U-shaped cutout at an upper end thereof to permit routing of utility lines along an upper edge of said first frame, said utility trough aligned with said cutouts, said method including: providing utility lines extending along an upper edge of said first frame and extending through said U-shaped cutouts.
  • 21. The method of claim 18, including:providing data lines extending along said utility trough.
  • 22. The method of claim 18, wherein:said first frame includes a structural beam extending between said first and second posts, and movable lock members adjacent opposite ends of said beam and interconnecting said posts and beam when assembled, said method including: moving said lock members to permit disassembly of said beam from said posts.
  • 23. The method of claim 22, including:rotating said lock members.
  • 24. The method of claim 18, wherein:said utility trough is secured to said posts by threadless disengageable connectors, and wherein: removal of said utility trough includes disengaging said threadless connectors.
CROSS-REFERENCES TO RELATED APPLICATIONS

This application is a continuation of Application No. 09/407,520, filed on Sep. 28, 1999, entitled KNOCK-DOWN PORTABLE PARTITION SYSTEM, now U.S. Pat. No. 6,301,846, which is a Continuation-In-Part of Application No. 08/914,664, filed on Aug. 19, 1997, entitled KNOCK-DOWN PORTABLE PARTITION SYSTEM, issued U.S. Pat. No. 6,009,675, which claims the benefit of U.S. Provisional Application No. 60/033,884, filed Dec. 24, 1996. Application No. 09/407,520, now issued U.S. Pat. No. 6,301,846, is also a Continuation-In-Part of Application No. 09/243,915, filed on Feb. 3, 1999, entitled KNOCK-DOWN PORTABLE PARTITION SYSTEM, issued U.S. Pat. No. 6,079,173, which is a continuation of Application No. 08/856,995, filed on May 15, 1997, entitled KNOCK-DOWN PORTABLE PARTITION SYSTEM, issued U.S. Pat. No. 5,899,035. The entire contents of each of the above-identified patent applications and patents is hereby incorporated by reference.

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Number Date Country
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Continuations (1)
Number Date Country
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Child 09/829028 US
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Child 09/407520 US