Shelving units comprising vertical corner columns, horizontal shelf beams, tie bars, and shelves supported by the beams are known. Existing shelving units are designed to withstand heavy loads without significant deformation. Existing shelving units are also designed to be relatively lightweight and easy to assemble and disassemble. The materials of construction, component size, and component design work together to maximize load capacity, lower the unit weight, and decrease the assembly difficulty. These design factors are often in tension with each other. For example, a lighter unit may be achieved by using thinner structural members. But, in general, the use of thinner members, assuming the same material of construction (e.g., steel or aluminum), may decrease the maximum load capacity. Increasing the load capacity may also decrease the ease of assembly, because, if nothing else, heavier components may be more difficult to manipulate during assembly and could even require mechanical assistance, such as rigging. In addition, heavier components may require more complex mechanisms to connect the beams, columns, shelves and bracing. In some cases, it may be desirable for two lighter weight components to be connected during assembly, rather than assembling fewer, but heavier components.
Assembly difficult may be measured in the amount of time needed to assemble a unit, amount of people needed to assemble a unit, tools needed to assemble the unit and mechanical skill needed to assemble. An increased precision of fit and overall alignment precision needed to connect different pieces may increase assembly difficulty. It is desirable to improve ease of assembly, by decreasing the tools needed, mechanical skill needed, and time taken to assemble a unit. It is also desirable to increase the ease of assembly by providing components that have greater alignment leeway during assembly. An objective of this invention is to provide a shelving unit that may be shipped in a disassembled state and easily assembled into a structurally sound shelving unit.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
The technology described herein includes a four-column shelving unit with front and rear shelf-support beams running between two front columns and two back columns. The knockdown bracing of the present technology provides safer and easier assembly of the shelving unit. The knockdown bracing runs between the front and rear columns to form an end frame. The four-column shelving unit comprises a right-side end frame and a left-side end frame. The end frames are connected by the front and rear shelf-support beams. The end frame is formed by a front column and a rear column connected by knockdown bracing.
The knockdown bracing may comprise a diagonal knockdown brace, a top knockdown brace and a bottom knockdown brace. In an assembled state, the diagonal knockdown brace runs between the front and back columns at an angle, such as 20 degrees, 30 degrees, 40 degrees, or 45 degrees. In an assembled state, the top knockdown brace and bottom knockdown brace are substantially perpendicular to the front and rear columns. In a knock down state, the knockdown bracing will be parallel with the column and interior to the column. The knockdown position is the unassembled position in which the column may be shipped and/or packaged and shipped.
The bracing transitions from the knockdown state to the assembled state by pivoting on a hinge that connects the bracing to the column. To complete assembly a pivot screw or other connector may be used to secure the unhinged end to the opposite column. The bracing may be formed of a C-channel with an exterior width that is less than the interior width of the partial enclosure formed by the column, which may also be a made from a C-channel.
The technology described herein is illustrated by way of example and not limitation in the accompanying figures in which like reference numerals indicate similar elements and in which:
The various technologies described herein are set forth with sufficient specificity to meet statutory requirements. However, the description itself is not intended to limit the scope of this patent. Rather, the inventors have contemplated that the claimed subject matter might also be embodied in other ways, to include different steps or combinations of steps similar to the ones described in this document, in conjunction with other present or future technologies. Moreover, although the terms “step” and/or “block” may be used herein to connote different elements of methods employed, the terms should not be interpreted as implying any particular order among or between various steps herein disclosed unless and except when the order of individual steps is explicitly described.
The technology described herein includes a four-column shelving unit with front and rear shelf-support beams running between two front columns and two back columns. The knockdown bracing of the present technology provides safer and easier assembly of the shelving unit. The knockdown bracing runs between the front and rear columns to form an end frame. The four-column shelving unit comprises a right-side end frame and a left-side end frame. The end frames are connected to each other by the front and rear shelf-support beams. The technology described herein forms an end frame by connecting a front column and a rear column to each other with knockdown bracing.
The knockdown bracing may comprise a diagonal knockdown brace, a top knockdown brace, and a bottom knockdown brace. In an assembled state, the diagonal knockdown brace runs between the front and back columns at an angle, such as 20 degrees, 30 degrees, 40 degrees, or 45 degrees. In an assembled state, the top knockdown brace and bottom knockdown brace are substantially perpendicular to the front and rear columns. In a knock down state, the knockdown bracing will be parallel with the column and interior to the column. The knockdown position is the unassembled position in which the column may be shipped and/or packaged and shipped.
The bracing transitions from the knockdown state to the assembled state by pivoting on a hinge that connects one end of the bracing to the column. To complete assembly a pivot screw or other connector may be used to secure the unhinged end of the knockdown bracing to the opposite column. The knockdown bracing may be formed of a C-channel with an exterior width that is less than the interior width of the partial enclosure formed by the column, which may also be a made from a C-channel.
In an aspect, the top and bottom knockdown bracing are hinged within a first column, while the diagonal knockdown bracing is hinged within the second column. The first column could be the front column and the second column the back column. Or the first column could be back column and the second column the front column. The top knockdown bracing and the bottom knockdown bracing are connected to the column at points that allow both braces to fold into the column without interfering with each other. The top knockdown bracing and the bottom knockdown bracing may have the same dimensions, including the length.
Having briefly described an overview of aspects of the technology described herein, an exemplary operating environment in which aspects of the technology described herein may be implemented is described below in order to provide a general context for various aspects.
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The vertical columns (110, 111, 112, and 113) are shown as C-channels (alternatively described as U-channels). Embodiments of the technology described herein are not limited to vertical columns taking the form of a C channel. In alternative embodiments, the vertical columns may be tubular, L-beams, I-beams, or take some other suitable form. A face of the vertical columns (110, 111, 112, and 113) comprises apertures, which serve as a connection point for the horizontal shelf-support beams 130 and 131. Pins in the backside of the shelf-support beams may slide into the apertures. The knock-down bracing shown includes a diagonal knockdown brace 120, a top knockdown brace 132, and bottom knockdown brace 133.
The shelving unit 100 includes four shelves 160, 162, 164, 166. Each shelf comprises a front shelf-support beam 131 and a back shelf-support beam 130. One or more tie bars (140, 142, and 144) may run between the front shelf-support beam 131 and back shelf-support beam. Three tie bars are shown in
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The top knockdown brace 132 is secured to the back-right column 113 with a first removable pivot screw 201 and to the back-right column 111 with a second removable pivot screw 202. The first removable pivot screw 201 may pass through an opening in the front-facing side of the back-right column 113, through two openings in either side of the top knockdown brace 132, and thread into an end cap penetrating through the back-facing side of the back-right column 113. The second removable pivot screw 202 may pass through an opening in the front-facing side of the back-right column 111, through two openings in either side of the top knockdown brace 132, and thread into an end cap penetrating through the back-facing side of the back-right column 111. The top knockdown brace 132 is in an assembled state when both the first removable pivot screw 201 and the second removable pivot screw 202 are tightened in place. The assembled state, the top knockdown brace 132 substantially prevents the back-right column 113 and the back-right column 111 from moving laterally towards or away from each other.
The diagonal knockdown brace 120 is secured to the back-right column 113 with a third removable pivot screw 203 and to the back-right column 111 with a fourth removable pivot screw 204. The third removable pivot screw 203 may pass through an opening in the front-facing side of the back-right column 113, through two openings in either side of the diagonal knockdown brace 120, and thread into an end cap penetrating through the back-facing side of the back-right column 113. The fourth removable pivot screw 204 may pass through an opening in the front-facing side of the back-right column 111, through two openings in either side of the diagonal knockdown brace 120, and thread into an end cap penetrating through the back-facing side of the back-right column 111. The diagonal knockdown brace 120 is in an assembled state when both the third removable pivot screw 203 and the fourth removable pivot screw 204 are tightened in place. The assembled state, the diagonal knockdown brace 120 substantially prevents the back-right column 113 and the back-right column 111 from moving laterally towards or away from each other.
The bottom knockdown brace 133 is secured to the back-right column 113 with a fifth removable pivot screw 205 and to the back-right column 111 with a sixth removable pivot screw 206. The fifth removable pivot screw 205 may pass through an opening in the front-facing side of the back-right column 113, through two openings in either side of the bottom knockdown brace 133, and thread into an end cap penetrating through the back-facing side of the back-right column 113. The sixth removable pivot screw 206 may pass through an opening in the front-facing side of the back-right column 111, through two openings in either side of the bottom knockdown brace 133, and thread into an end cap penetrating through the back-facing side of the back-right column 111. The bottom knockdown brace 133 is in an assembled state when both the fifth removable pivot screw 205 and the sixth removable pivot screw 206 are tightened in place. In the assembled state, the bottom knockdown brace 133 substantially prevents the back-right column 113 and the back-right column 111 from moving laterally towards or away from each other.
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In order to transition the top knockdown brace 132 into an assembled position, the top knockdown brace 132 may be rotated upward into a position that is roughly parallel to the ground and perpendicular to the back-right column 113 and the back-right column 111. The second removable pivot screw 202 may then be inserted through an upper brace end opening 312 in the top knockdown brace 132 and upper opening 302 in the back-right column 111.
In order to transition the bottom knockdown brace 133 into an assembled position, the bottom knockdown brace 133 may be rotated downward into a position that is roughly parallel to the ground and perpendicular to the back-right column 113 and the back-right column 111. The sixth removable pivot screw 206 may then be inserted through a lower-brace end opening 316 in the bottom knockdown brace 133 and lower opening 306 in the back-right column 111.
In order to transition the diagonal knockdown brace 120 into an assembled position, the diagonal knockdown brace 120 may be rotated upward into a position that is angled to the ground and runs diagonally between the back-right column 113 and the back-right column 111. The third removable pivot screw 203 may then be inserted through a diagonal-brace end opening 313 in the diagonal knockdown brace 120 and middle opening 303 in the back-right column 113.
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The top knockdown brace 132 is secured to the back-right column 113 with a first removable pivot screw 201 and to the back-right column 111 with a second removable pivot screw 202. As can be seen, the front end of the top knockdown brace passes into the interior volume of the back-right column 113, where it is secured by the first removable pivot screw 201. The first removable pivot screw 201 may pass through an opening in the front-facing side of the back-right column 113, through two openings in either side of the top knockdown brace 132, and thread into an end cap penetrating through the back-facing side of the back-right column 113.
The diagonal knockdown brace 120 is secured to the back-right column 113 with a third removable pivot screw 203 and to the back-right column 111 with a fourth removable pivot screw 204. As can be seen, the front end of the diagonal knockdown brace 120 passes into the interior volume of the back-right column 113, where it is secured by the third removable pivot screw 203. The third removable pivot screw 203 may pass through an opening in the front-facing side of the back-right column 113, through two openings in either side of the diagonal knockdown brace 120, and thread into an end cap penetrating through the back-facing side of the back-right column 113.
The bottom knockdown brace 133 is secured to the back-right column 113 with a fifth removable pivot screw 205 and to the back-right column 111 with a sixth removable pivot screw 206. As can be seen, the front end of the bottom knockdown brace 133 passes into the interior volume of the back-right column 113, where it is secured by the fifth removable pivot screw 205. The fifth removable pivot screw 205 may pass through an opening in the front-facing side of the back-right column 113, through two openings in either side of the bottom knockdown brace 133, and thread into an end cap penetrating through the back-facing side of the back-right column 113.
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The removable pivot screw 600 includes a threaded portion 602, a body portion 604, an integral spacer 606, and a head 608. Though not shown in this view, the end cap 620 includes a threaded receptacle sized to receive all or a portion of the threaded portion 602 of the removable pivot screw 600. The end cap 620 includes a cap end 622, a groove 624, and a tapered integral spacer 626. The taper may be helpful for pushing the end cap 620 through an opening in the side wall of a column. The opening in the column may be sized to be slightly smaller than the circumference at the groove and of the integral spacer 626. The cap end 622 may have a first length 623. The groove 624 may be defined by a groove length 625 and a groove depth. The groove depth may be considered the difference between the groove radius and the integral spacer's radius at the end the closest to the groove. The tapered integral spacer 626 has a spacer length 627.
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As shown in more detail with reference to
The first, second, third, fourth, fifth, and sixth end caps are matched with their corresponding removable pivot screws when installed. The end caps may be preinstalled within their respective openings during the manufacturing process (rather than at installation). The end caps may be forced through the openings, such that a groove in the end cap fits against an interior side of an opening in the knockdown bracing's side wall. The groove width may be slightly larger than a thickness of a column's side wall. In this way, a groove exterior surface may be in contact with an opening's inward facing portion.
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The technology described herein has been described in relation to particular aspects, which are intended in all respects to be illustrative rather than restrictive. While the technology described herein is susceptible to various modifications and alternative constructions, certain illustrated aspects thereof are shown in the drawings and have been described above in detail. It should be understood, however, that there is no intention to limit the technology described herein to the specific forms disclosed, but on the contrary, the intention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the technology described herein.
This application claims the benefit of U.S. Provisional Application No. 63/526,725, filed Jul. 14, 2023, and titled “Knockdown Bracing for Shelving Unit End Frame”, the entirety of which application is hereby incorporated by reference.
Number | Date | Country | |
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63526725 | Jul 2023 | US |