The present disclosure relates generally to optical devices, and the concentration of light.
Solar cells for electrical energy production are very well known but have limited utility due to the very high cost of production. For example, although substantial research has been ongoing for many years, the cost per Kilowatt-hour (Kwh) still is about ten times that of conventional electric power production. To compete with wind power or other alternative energy sources, the efficiency of production of electricity from solar cells should be drastically improved.
Therefore it is desirable to provide optical systems and methods that overcome the above and other problems. In particular, it is desirable to provide systems and methods that enhance the efficiency of collection of solar energy.
In one aspect, the present disclosure provides systems and methods to concentrate light from a distant source, such as the sun, onto a target device, such as a solar cell.
Aspects of the present disclosure are directed to optical devices and systems that provide high solar flux onto a multi-junction solar cell, or other target cell, to produce efficient electrical output.
In one aspect, an apparatus is disclosed including: an entrance aperture for admitting light from a source; an optical collector (e.g., an imaging or non imaging concentrator) configured to receive light admitted through the entrance aperture and concentrate the light onto a receiver element; an optical homogenizer element configured and arranged to image the entrance aperture onto the receiver element.
In some embodiments, the optical collector concentrates the light into a beam having a waist region, and the optical homogenizer element is located proximal to the waist region.
In some embodiments, the entrance aperture, optical collector, optical homogenizer element and receiver element are disposed about an optical axis, and the entrance aperture and optical homogenizer element are rotationally asymmetric about the optical axis.
In some embodiments, shape of the entrance aperture corresponds to the shape of the receiver element. In some embodiments, the entrance aperture and receiver element are both square shaped.
In some embodiments, the collector includes a lens located proximal the input aperture. In some embodiments, the lens is characterized by an f-number of 1.0 or greater. In some embodiments, the lens in a Fresnel lens. In some embodiments, the lens is rotationally asymmetric about the optical axis. In some embodiments, the lens is square shaped. In some embodiments, the lens substantially overlaps the input aperture. In some embodiments, the lens is configured such that substantially all light rays incident on the outer edge of the lens at angles less than an acceptance angle are imaged onto the receiver element,
In some embodiments, the collector includes a two mirror Cassegrain type concentrator. In some embodiments, the two mirror Cassegrain type concentrator is substantially aplanatic.
In some embodiments, the optical homogenizer element is characterized by an f-number less than about 1, less than about 1.5, less than about 1, less than about 0.5, or even less.
In some embodiments, the collector has an acceptance angle of 1.0 degrees or greater, 1.5 degrees or greater, 2.0 degrees or greater, 5.0 degrees or greater, or even more.
In some embodiments, the collector concentrates light through the homogenizer element onto the receiver element with a concentration ratio of 500 or greater, 1000 or greater, 1500 or greater, 2000 or greater, or even more.
In some embodiments, the collector concentrates light through the homogenizer element onto the receiver element with a peak to average concentration ratio of 5.0 or less, 4,0 or less, 3.0 or less, 2.0, or less, or even about 1.0 (corresponding to uniform illumination).
Some embodiments include an optical system including the collector and homogenizer element, the optical system being characterized by a an optical efficiency of 80% or greater, 90% or grater, 85% or greater, or even greater.
In some embodiments, the optical homogenizer element and the receiver element are housed in an integrated housing. In some embodiments, the housing is a can type housing.
In some embodiments, the optical homogenizer element is configured such that substantially no light passing through the homogenizer element onto the receiver element is reflected at a total internal reflection interface.
In some embodiments, the receiver element includes an energy converting element adapted to absorb light and output energy in response to the absorbed light. In some embodiments, the energy converting element outputs electrical energy in response to the absorbed light. In some embodiments, the energy converting element includes a photovoltaic cell, e.g., a single or a multi-junction photovoltaic cell. In some embodiments, the energy converting element produces thermal energy in response to the concentrated light.
In some embodiments, the receiver element includes a photodiode; a laser gain medium; a photographic medium; a digital imaging sensor, a digital light processor, or a MEMs device.
In some embodiments, the receiver includes a light emitting element, and where the collector and the homogenizer element cooperate to collect emitted light from the light emitting element and form a beam of emitted light which is output from the input aperture. In some embodiments, the beam is substantially collimated. In some embodiments the divergence angle of the beam is less than 5 degrees, less than 2.5 degrees, less than 1 degree, or less. In some embodiments, the light emitting element includes a light emitting diode, an organic light emitting diode, a laser, or a lamp.
In some embodiments, the apparatus concentrates light incident at angles less than an acceptance angle with a concentration ratio at or near the thermodynamic limit.
In another aspect, a method is disclosed including: receiving light from a source with an optical concentrator module including an apparatus of any of the types described herein; using the optical concentrator, concentrating light onto the receiver element; and using the receiver element, converting the concentrated light into another form of energy.
As used herein, the f-number of an optical element is defined as one half times the inverse of the numerical aperture NA of the element. For an optical element having an acceptance angle θ, and working in a media having an index of refraction n, the numerical aperture is given by NA=n sin θ.
Various embodiments may include any of the above described features, either alone, or in any suitable combination.
Referring to
As shown, the entrance aperture 102, collector 104, homogenizer element 105 and receiver element 106 are disposed about an optic axis O. In typical embodiments entrance aperture 102 may be rotationally asymmetric about the optic axis square shaped), however, other embodiments it may be symmetric (i.e., circular).
As shown, collector 104 is a lens, however, any other suitable refractive, reflective, diffractive (or combination thereof) imaging or non-imaging optical concentrator may be used (e.g. a Cassegrain concentrator, as described in detail below). In some embodiments, the lens has an f-number that is greater than about 1, e.g., between 1 and 4 or even greater. As shown, the lens is a substantially flat and square Fresnel lens positioned within and substantially filling a square shaped input aperture 102. Other embodiments my include curved Fresnel lenses, non-square, fiat Fresnel lenses, etc. In some embodiments, a flat cover (not shown), e.g., made of glass or PMMA or other suitable optically transparent material, is positioned on or proximal to the collector 104 on a side opposite the receiving element 106. The cover provides additional environmental protection for the collector 104 and allows the collector 104 to be very thin, e.g., a very thin layer.
As shown receiving element 106 is a photo-voltaic (PV) cell, e.g., a single or multi-junction silicon based PV cell. However, as suitable PV device know in the art may be used. Typically, the PV cell will have a form factor which is not rotationally symmetric about the optic axis, (e.g., a square shaped chip) although, in some embodiments, symmetric shapes may be used.
Homogenizer element 105 is an optical element which images the entrance aperture 105 onto the receiver element 106 (known in the art as a “Kohler” illumination configuration). As shown, homogenizer element 105 is an aspheric singlet lens. However, in other embodiments any other suitable optical element or combination of optical elements (refractive, reflective, diffractive, combinations thereof, etc.) may be used. In some embodiments, the homogenizer element 105 includes an anti-reflective (AR) coating to avoid losses due to reflection. Any suitable AR coating know in the art may be used.
The homogenizer element 105 may be used advantageously in applications where it is beneficial to “spread out” the irradiance more uniformly across receiver element 106. As is known in the art, many types of solar cells and other optical devices operate more efficiently When uniformly illuminated. For example, a typical solar cell may be suitable for use at concentrations of, e.g., up to a concentration C-500. However, when using conventional concentrators, even though the average concentration on the cell is below this limit, the device may be illuminated non-uniformly, e.g., such that solar light is concentrated to localized portions of the cell at concentrations significantly greater than C=500. This uneven concentration can lead to localized regions of high temperature on the cell, leading in turn to degraded performance and possible damage. In addition, localized high solar flux can cause electric breakdown of tunnel diode layers between junctions of a multi-junction cell degrading performance.
As discussed in greater detail below, in various embodiments, homogenizer element 105 produces desirably uniform irradiance distributions on the receiver element 106. For example, in some embodiments, the ratio of the peak concentration on the cell to the average concentration over the cell may be 5.0 or less, 4.0 or less, 3.0 or less, 2.0 or less, or even about 1.0 (corresponding to uniform illumination.)
Homogenizer element 105 provides an especially advantageous effect when shape of the input aperture 102 is well matched to the shape of the receiver element 106, e.g., in the case of a square shaped input aperture, and where the receiver element is square shaped PV solar cell. In such a case, in the absence of homogenizer element 105, the solar irradiance on the cell would have a circular, peaked distribution poorly matched to the shape of the cell. In contrast, by imaging the square shaped entrance aperture 102 onto the correspondingly square shaped receiver element 106, an irradiation distribution is provided which is well matched to the shape of the cell.
Notably, homogenizer element 105 may provide the advantageous irradiation, distributions described above with a relatively simple shape and compact form factor. For example, in typical embodiments, homogenizer 105 may be rotationally symmetric about the optic axis (e.g. as an aspheric singlet lens). The homogenizer element 105 may be shaped without any sharp features, and can operate, e.g., without requiring and total internal reflectance effects at its surfaces. Thus, the homogenizer element may have a shape suitable for fabrication using molding techniques known in the art. For example, the homogenizer element 105 may be fabricated by flowing molten glass into a form and allowing the glass to cool and solidify. In some embodiments, (e.g., for relatively low temperature concentration applications), the concentrator can be molded from acrylic, plastic, or other suitable material. In some embodiments the concentrator may be relatively short, e.g. characterized by an f-number of 2 or less, 1 or less, 0.5 or less, etc.
A person skilled in the art will appreciate that these features represent advantages over conventional optical mixers. Such mixers are typically refractive elements which are rotationally asymmetric about an optical axis. These devices receive light at an entrance face, mix incoming light using a multiple successive TIR (total internal reflection) reflections from lateral surfaces of the mixer, and output light with a more uniform distribution from an exit face. Typically, these mixers have complicated shapes which cannot be fabricated using molding techniques, requiring. Instead, more complicated and costly fabrication techniques such as precision grinding. Moreover, these mixers are typically very long, and cannot be used in high concentration systems (e.g., systems which provide concentration at or near the thermodynamic limit) while maintaining a small f-number (e.g. less that 0.5, less than 1.0, less than 2.0, etc.). Further, because the reliance on multiple TIR reflections, mixers of this type are often susceptible to performance degradation due to debris on or damage to the mixer's lateral surface.
where F2 is the f-number of homogenizer element 105. Accordingly, for fixed acceptance angle θ, smaller f-number gives larger concentration.
Referring to
In light of the above, a method of designing optical device 100 may be provided. First, a desired acceptance angle is chosen for the device 100. Second, the design of collector 104 is selected to well satisfy the edge ray condition, as described above. Third, the waist region 705 for the collector is determined (e.g., by ray tracing), and the position of the homogenizer element 105 is chosen to correspond to the positioned in the waist region 105. Fourth the shape, material, etc. of the homogenizer element is chosen (e.g., using any suitable optical design tools known in the art) such that the entrance aperture 102 is will imaged onto the receiver 106.
In some cases, aberrations in homogenizer element 105 may degrade the performance of optical concentrator 100, e.g., reducing the concentration or the acceptance angle, or impacting the uniformity or shape of the irradiance pattern. Taking aberrations into consideration, for a given collector 104, and a target acceptance angle and concentration, performance can be optimized as follows. The position and shape of the homogenizer element 105 serve as optimization values. Two merit conditions are used for the optimization. First, a good image is required of the peripheral edge point of the receiver element 106 (the edge ray condition shown with respect to the second set of rays 202 in
in one exemplary embodiment, a device 100 of the type shown in
Referring to
Referring to
In one exemplary embodiment, a device 100 of the type shown in
Referring to
Although several exemplary embodiments have been described, it is to be understood that optical device 100 and elements thereof may be provided with various suitable optical characteristics. In some embodiments, the optical homogenizer element 105 is characterized by an f-number less than about 1, less than about 1.5, less than about 1, less than about 0.5, or even less. In some embodiments, the collector 104 has an acceptance angle of 1.0 degrees or greater, 1.5 degrees or greater, 2.0 degrees or greater, 5.0 degrees or greater, or even more. In some embodiments, the collector 104 concentrates light through the homogenizer element 105 onto the receiver element with concentration ratio of 500 or greater, 1000 or greater, 1500 or greater, 2000 or greater, or even more. In some embodiments, the collector 104 concentrates light through the homogenizer element onto the receiver element with a peak to average concentration ratio of 5.0 or less, 4.0 or less, 3.0 or less, 2.0, or less, or even about 1.0 (corresponding to uniform illumination). In some embodiments, optical device 100 is characterized by a an optical efficiency of 80% or greater, 90% or grater, 85% or greater, or even greater.
Although the specific examples described above have dealt with concentrating radiation from a relatively large solid angle of incidence onto a relatively small target (e.g. concentrating solar light onto a solar cell), it will be understood that they may equally well be applied to broadcasting radiation from a relatively small source to a relatively large solid angle. (e.g. collecting light from an LED chip to form a beam or sheet of light). In some embodiments, the light is collected into a beam which is substantially collimated. In some embodiments the divergence angle of the beam is less than 5 degrees, less than 2.5 degrees, less than 1 degree, or less. The small source may, for example, include a light emitting diode, an organic light emitting diode, a laser, or a lamp.
One or more or any part thereof of the techniques described herein can be implemented in computer hardware or software, or a combination of both. The methods can be implemented in computer programs using standard programming techniques following the method and figures described herein. Program code is applied to input data to perform the functions described herein and generate output information. The output information is applied to one or more output devices such as a display monitor. Each program may be implemented in a high level procedural or object oriented programming language to communicate with a computer system. However, the programs can be implemented in assembly or machine language, if desired. In any case, the language can be a compiled or interpreted language. Moreover, the program can run on dedicated integrated circuits preprogrammed for that purpose.
Each such computer program is preferably stored on a storage medium or device (e.g., ROM or magnetic diskette) readable by a general or special purpose programmable computer, for configuring and operating the computer when the storage media or device is read by the computer to perform the procedures described herein. The computer program can also reside in cache or main memory during program execution. The analysis method can also be implemented, as a computer-readable storage medium, configured with a computer program, where the storage medium so configured causes a computer to operate in a specific and predefined manner to perform the functions described herein. In some embodiments, the computer readable media is tangible and substantially non-transitory in nature, e.g., such that the recorded information is recorded in a form other than solely as a propagating signal.
Note that as used herein, an acceptance angle should be taken as symmetric about zero, i.e., a device with an acceptance angle of 5 will accept light rays at angles ranging from −5 degrees to +5 degrees,
A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention.
As used herein the term “light” and related terms (e.g. “optical”) are to be understood to include electromagnetic radiation both within and outside of the visible spectrum, including, for example, ultraviolet and infrared radiation.
In some embodiments, collectors of the type described herein may be designed by appropriate application of the “edge-ray” principal, e.g., as described in Roland Winston et al, Nonimaging Optics, Academic Press (Elsevier) 2005.
Having thus described several aspects of at least one embodiment of this invention, it is to be appreciated that various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to be part of this disclosure, and are intended to be within the spirit and scope of the invention. Accordingly, the foregoing description and drawings are by way of example only.
All publications, patent applications, issued patents, and other documents referred to in this specification are herein incorporated by reference as if each individual publication, patent application, issued patent, or other document were specifically and individually indicated to be incorporated by reference in its entirety. Definitions that are contained in text incorporated by reference are excluded to the extent that they contradict definitions in this disclosure.
For the purposes of this disclosure and unless otherwise specified, “a” or “an” means “one or more.”
As used herein, the term “comprising” is intended to mean that the compositions and methods include the recited elements, but not excluding others, “Consisting essentially of” when used to define compositions and methods, shall mean excluding other elements of any essential significance to the combination for that intended purpose. “Consisting of” shall mean excluding more than trace elements of other ingredients and substantial method steps for making or using the concentrators or articles of this invention.
The construction and arrangements of the optical homogenizer, as shown in the various exemplary embodiments, are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. Some elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process, logical algorithm, or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present disclosure.
This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Application No. 61/369,586, filed Jul. 30, 2010, the contents of which is incorporated by reference into the present application.
Number | Date | Country | |
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61369586 | Jul 2010 | US |