Patent Grant
7371307
(i) Field of the Invention
The present invention relates to an improvement in any process which generates polysulphide by the oxidation of white liquor; the invention also relates to a method of increasing the yield of pulp in Kraft pulping with an oxidized white liquor.
(ii) Description of the Prior Art
In Kraft pulping operations, where the goal is to remove lignin while retaining carbohydrates, yield is increased by minimizing carbohydrate (i.e., cellulose and hemicellulose) degradation. This degradation occurs through the “peeling” reaction in which sugar units are sequentially removed from the reducing end group of the polysaccharide chains. One way to prevent this reaction is to convert aldehyde groups on the wood polysaccharides to a form which is relatively inert to further “peeling”. This conversion is achieved by either oxidizing the aldehyde to its corresponding carboxylic acid (Alfredsson et al., 1963), (Holton, 1977) or, alternatively, reducing it to its alcohol form (Hartler, 1959), (Pettersson et al., 1961). The two methods that are applied in the pulp and paper industry involve the oxidation process and use anthraquinone (Holton, 1977), or polysulphide (Clayton et al., 1967), (Landmark et al., 1965), (Sanyer et al., 1964), (Teder, 1969), or both as oxidizing agents. Anthraquinone is a catalytic additive while polysulphide is generated from white liquor by oxidation of sodium sulfide in one of several processes (Dorris, 1992), (Smith et al., 1977).
It has now been found that polysulphide (PS) generated by oxidation of white liquor is a mixture of active polysulphide and inactive polysulphide.
Active polysulphide is an oxidant which oxidizes carbohydrate aldehyde groups to acid groups which are not susceptible to the peeling reaction during Kraft pulping. The oxidizing action of active polysulphide thus minimizes degradation of cellulose and hemicellulose during Kraft pulping and increases pulp yield.
Inactive polysulphide, on the other hand, cannot oxidize carbohydrate aldehyde groups and thus does not cause a pulp yield increase during Kraft pulping.
Polysulphide concentration may be measured gravimetrically or spectrometrically. Gravimetric measurement of polysulphide does not distinguish between active and inactive and provides the total concentration of polysulphide comprising both active and inactive polysulphide. Similarly, spectrometric measurement of polysulphide, at most wavelengths, measures the total concentration of polysulphide. VIS (visible light absorption) spectrophotometric measurement of polysulphide concentrations at 416 nm, however, is found to measure the. concentration of active polysulphide only. UV (ultraviolet) spectrophotometric measurement of polysulphide concentration at 285 or 286 nm is found to have contributions from both active and inactive polysulphide but primarily active polysulphide and is thus a valuable indicator of active polysulphide concentrations.
The concentration of polysulphide measured gravimetrically is referred to herein as PSGR. This concentration (PSGR) is thus the total concentration of polysulphide including both the active and the inactive polysulphide.
The concentration of polysulphide measured UV spectrometrically at 285 nm or 286 nm is referred to herein as PSUV or PS285 or PS286, respectively. This concentration (PSUV) measured is thus a measure of concentration of mainly active polysulphide.
The concentration of polysulphide measured VIS (visible light absorption) spectrometrically at 416 nm is referred to herein as PSVIS or PS416. This concentration (PSVIS) is a useful measure of concentration of active polysulphide.
The ability to attain elevated concentrations of active polysulphide, i.e., PSVIS or PSUV; and the ability to increase the ratio of the concentration of active polysulphide to concentration of total polysulphide, i.e., PSVIS/PSGR or PSUV/PS/GR, enables an increase in pulp yield during Kraft pulping.
It is an object of the present invention to increase the concentration of polysulphide measured by ultraviolet light (UV) spectrometry at 285 or 286 nm (i.e., PSUV) or the concentration of polysulphide measured by visible light absorption (VIS) spectrometry at 416 (i.e., PSVIS) nm and the PSUV/PSGR or PSVIS/PSGR ratio of polysulphide liquors generated by the oxidation of white liquor without substantial loss of polysulphide charge where PSGR indicates the concentration of polysulphide measured gravimetrically.
It is a further object of the present invention to increase the yield of pulp from wood particles by cooking the wood particles in a polysulphide liquor having a high concentration of polysulphide measured at 285 or 286 nm (i.e., PSUV) or measured at 416 nm (i.e., PSVIS) and thereby increasing the PSUV/PSGR or the PSVIS/PSGR ratio, generated by the oxidation of white liquor, where PSGR is as defined above.
It is a still further object of the invention to increase the content of active polysulphide in a polysulphide liquor generated by the oxidation of white liquor.
It is another object of the present invention to increase the yield of pulp from wood particles by cooking wood particles in polysulphide liquor generated by the oxidation of white liquors and which have been thermally treated.
In accordance with one aspect of the invention, there is provided a method which comprises exposing an oxidized white liquor to a temperature effective to increase the concentration of polysulphide measured at 285 or 286 nm (PSUV) or the polysulphide measured at 416 nm (PSVIS) and the corresponding PSUV/PSGR or PSVIS/PSGR ratio of polysulphide in the oxidized white liquor, where PSGR is the concentration of polysulphide measured gravimetrically.
In accordance with another aspect of the invention, there is provided a method of increasing the concentration of polysulphide measured at 285 or 286 nm (PSUV) or polysulphide measured at 416 nm (PSVIS) and the PSUV/PSGR or PSVIS/PSGR ratio of a polysulphide liquor, where PSGR is the concentration of polysulphide measured gravimetrically, said method comprising heating or cooling if necessary and then storing said liquor at a temperature between 20° C. and 95° C. for a time of up to 72 hours.
In accordance with yet another aspect of the invention, there is provided a method of producing an oxidized white liquor containing polysulphide comprising: oxidizing a white liquor to produce an oxidized white liquor containing polysulphide and having a first PSUV/PSGR or PSVIS/PSGR ratio, and heating said oxidized white liquor to produce an oxidized white liquor having a second PSUV/PSGR or PSVIS/PSGR ratio, wherein said second ratio is greater than said first ratio, wherein PSUV, PSVIS and PSGR are as defined hereinbefore.
In accordance with still another aspect of the invention, there is provided a method of increasing the yield of pulp in Kraft pulping with a white liquor containing polysulphide comprising: i) oxidizing a white liquor to produce an oxidized white liquor containing polysulphide, ii) heating or cooling, if necessary, and then storing said oxidized white liquor to increase the concentration of polysulphide measured at 285 or 286 nm (PSUV) or polysulphide measured at 416 nm (PSVIS) and the PSUV/PSGR or PSVIS/PSGR ratio of polysulphide in the oxidized white liquor, and in a subsequent step: iii) delignifying pulp with the oxidized white liquor from step ii), wherein PSUV, PSVIS and PSGR are as defined hereinbefore.
In general, it is advantageous or especially preferred to increase the concentration of polysulphide measured at 416 nm (PSVIS) and the corresponding PSVIS/PSGR ratio.
The invention relates to the heat treatment of a polysulphide liquor generated by the oxidation of white liquor. This heat treatment is preferably at a temperature below 95° C., more preferably between 20° C. and 95° C., and most preferably between 50 and 95° C. for a time up to 72 hours, preferably 1 to 48 hours, more preferably 6 to 30 hours, and even more preferably 12 to 24 hours.
In one preferred embodiment of the invention, there is provided a method which comprises exposing an oxidized white liquor produced by oxidation of white liquor in the presence of lime mud, or MnO2 or both lime and MnO2 to a temperature effective to increase the concentration of polysulphide measured at 285 or 286 nm (PSUV) or polysulphide measured at 416 nm (PSVIS) and the PSUV/PSGR or PSVIS/PSGR ratio of polysulphide in the oxidized white liquor. Preferably the temperature, in this latter preferred embodiment, is below 95° C. and the period of exposure is for a time up to 72 hours; more preferably the temperature is between 50° C. and 95° C., for an exposure time of 1 to 48 hours.
In another preferred embodiment of the invention, there is provided a method of increasing the PSUV/PSGR or PSVIS/PSGR ratio of a polysulphide liquor generated by oxidation of white liquor in the presence of lime mud or MnO2 or both lime mud and MnO2, which method comprises heat treating the oxidized white liquor at a temperature between 50° C. and 95° C. for a time of up to 72 hours, and preferably 1 to 48 hours.
In still another preferred embodiment of the invention, there is provided a method of increasing the yield of pulp in Kraft pulping with a white liquor containing polysulphide comprising: i) oxidizing a white liquor in the presence of lime mud, MnO2 or both lime mud and MnO2 to produce an oxidized white liquor containing polysulphide, ii) heat treating the oxidized white liquor to increase the concentration of polysulphide measured at 285 or 286 nm (PSUV) or polysulphide measured at 416 nm and the PSUV/PSGR or PSVIS/PSGR ratio of polysulphide in the oxidized white liquor, and iii) cooking wood chips with the oxidized white liquor from step ii) to produce pulp.
i) Oxidized White Liquor
The oxidized white liquor in this invention is one produced by oxidizing sodium sulphide in the white liquor to sodium polysulphide.
The invention is not confined to any particular oxidation procedure for producing the polysulphide or oxidized white liquor. The invention thus extends to oxidized white liquors in which the oxidation is carried out with oxygen or oxygen-containing gases such as air, in the presence of a catalyst, for example, wet-proofed activated carbon in the MOXY (trademark of The Mead Corporation) process; lime mud in the PAPRILOX (trademark of Pulp and Paper Research Institute of Canada) process, lime mud spiked with manganese dioxide; or with oxygen or oxygen containing gas in the presence of a metal oxide, such as oxides of manganese, iron, cobalt, zinc, aluminum, nickel or chromium, which metal oxide functions as a catalyst for polysulphide formation.
An especially preferred or advantageous oxidized white liquor for use in the invention is that produced by oxidation of a white liquor produced by causticizing green liquor and containing the lime mud generated in the causticization process.
Green liquor is produced from the smelt derived from black liquor in chemical recovery of a conventional Kraft liquor cycle. The green liquor comprises sodium carbonate and sodium sulphide and the causticization involves addition of lime, calcium oxide, to the green liquid. The lime reacts with the sodium carbonate to produce sodium hydroxide with precipitation of insoluble calcium carbonate. The suspended solids comprising the calcium carbonate, unreacted calcium oxide and other insoluble solids present in the smelt, is referred to as lime mud.
This lime mud is thus a by-product of the white liquor formation.
The white liquor suspension containing lime mud, can be employed directly in the production of the oxidized white liquor, as outlined in U.S. Pat. No. 5,082,526 incorporated herein by reference. Especially advantageously, a catalytic amount of manganese dioxide is added to the white liquor suspension to further enhance the oxidation. Suitable catalytic amounts of manganese dioxide comprise 0.1 to 2.0 g/l of a white liquor.
In such case, the resulting oxidized white liquor contains the lime mud and, where applicable, the added manganese dioxide catalyst, as suspended solids.
ii) Heat Treatment
The process of this invention for increasing the PSUV, i.e., concentration of polysulphide measured at 285 or 286 nm or PSVIS, i.e., concentration of polysulphide measured at 416 nm and the PSUV/PSGR or PSVIS/PSGR ratio of polysulphide liquors generated by the oxidation of white liquor, is a process in which the polysulphide liquor is heat treated within a range of temperatures and times without substantial loss of polysulphide charge.
Increasing the concentration of polysulphide measured at 285 or 286 nm (i.e., PSUV) or measured at 416 nm (i.e., PSVIS) and the PSUV/PSGR or PSVIS/PSGR ratio increases the active polysulphide content in the liquor. The oxidized white liquor is separated from the oxidation catalysts such as lime mud and manganese oxide prior to the heat treatment.
In particularly advantageous embodiments, the liquors generated by the oxidation of white liquor in the presence of MnO2, lime mud or both MnO2 and lime mud are heat treated at a temperature below 95° C. for a time up to 72 hours to increase the concentration of polysulphide measured at 285 or 286 nm (PSUV) or polysulphide measured at 416 nm (PSVIS) and the PSUV/PSGR or PSVIS/PSGR ratio.
The temperature of the polysulphide liquor for the heat treatment can be adjusted using a heat exchanger. The temperature of the polysulphide liquor can also be adjusted by evaporative cooling with an oxygen-containing gas. Normal practice is to remove the heat generated by the reactions between sodium sulphide and oxygen, to prevent the oxidized liquor temperature from rising to or above the liquor boiling point (Uloth et al., 1997, Tench et al., 1999). Storage may be provided by existing tankage provided both for liquor clarification and flow buffering or by new tankage. The target storage temperature and storage time can be optimized to ensure that the maximum charge of active polysulphide in the polysulphide liquor, is delivered to the pulp digester.
The heat treatment is preferably carried out by maintaining the oxidized liquor at a temperature of 50° C. to 90° C. for a time of 1 to 48 hours.
iii) Polysulphide PSUV/PSGR or PSVIS/PSGR Ratio
Polysulphide can be generated from sodium sulphide in a white liquor by various methods including the direct addition of sulphur to the white liquor. However, this method cannot be used industrially without a bleed of sulphur from the Kraft recovery cycle, which is expensive to provide. Having different methods of polysulphide generation, however, allows comparisons of the form of the polysulphide that is generated by each of the different methods. These comparisons have shown that there are differences in what is measured as polysulphide when polysulphide liquor is generated by the direct addition of sulphur to the white liquor and when it is generated by the oxidation of white liquor.
Polysulphide concentration can be measured in many ways, already known in the art, but two of the most simple and effective are measurement by gravimetry (PSGR) and by UV or VIS absorption (e.g., PSUV or PSVIS). The two methods can be used to give a PSUV/PSGR or PSVIS/PSGR ratio. Polysulphide generated by direct sulphur addition has a PSUV/PSGR or PSVIS/PSGR ratio very close to 1, but polysulphide generated by oxidation of white liquor has a ratio that varies depending on the way that it has been made.
Gravimetric methods for measuring or determining the concentration of polysulphide (PS) are known in the art, and reference is made to Dorris et al, Journal of Pulp and Paper Science: Vol. 20, No. 8, p. 211-214, “Analysis of Oxidized White Liquors, Part I: Determination of Polysulphides by Gravimetry”, the teachings of which are incorporated herein by reference, and which describes a simple gravimetric method for determining polysulphide concentration in oxidized white liquors based on acidifying the liquor containing polysulphide to precipitate elemental sulphur.
Spectroscopic methods for measuring polysulphide concentration are also known in the art as acknowledged by Dorris et al referred to above. Reference may be made to Teder A., Svensk Papperstidn. 70(5): 197 (1967), “Spectroscopic Determination of Polysulphide Excess Sulfur in Aqueous Solutions”; Teder, A, “Some Aspects of the Chemistry of Polysulfide Pulping”, Svensk Papperstidn. 72 (No. 9), May 15, 1969, pages 294-303, and to U.S. Pat. No. 5,581,684, Holmqvist et al, the teachings of which are incorporated herein by reference, for a teaching of such a spectroscopic method.
It will be understood that this invention does not reside in techniques for measuring or determining polysulphide concentration. Such techniques are part of the state of the art and the addressee will be knowledgeable of such techniques including gravimetric methods and spectroscopic methods.
It will be further understood that the concentration units are not relevant to the invention and any concentration units can be employed. In general, the concentrations of polysulphide, whether by gravimetric or spectrometric methods, are indicated herein in g/l, i.e., grams per litre, but other concentration units may be employed.
It will be evident, scientifically and mathematically, that when comparing concentrations of polysulphide determined by different methods such as in the ratios PSUV/PSGR and PSVIS/PSGR referred to herein, the concentrations are in the same units.
The differences in the form of polysulphide in the white liquor change the degree to which the yield of pulp is increased by the application of a given polysulphide charge. Polysulphide liquors that have a PSUV/PSGR or PSVIS/PSGR ratio of 1 deliver the full yield expected from the application of a given polysulphide charge in the Kraft pulping process. In such polysulphide liquors, the polysulphide content may thus be considered to be active polysulphide, i.e., polysulphide which oxidizes aldehyde groups on wood polysaccharides to inhibit carbohydrate degradation during delignification of pulp.
Oxidized liquors that have lower ratios are found to deliver diminishing amounts of the expected yield (
The lower the PSUV/PSGR or PSVIS/PSGR ratio, the lower is the content of active polysulphide in the polysulphide of the liquor, and conversely, the higher is the content of inactive polysulphide.
It is therefore desirable in industrial application that the concentration of polysulphide measured at 285 or 286 nm (PSUV) or measured at 416 nm (PSVIS) and the PSUV/PSGR or PSVIS/PSGR ratio of the polysulphide liquor be as high as possible, or as close to 1 as possible.
The heat treatment of the invention does result in some loss in the total polysulphide content, determined as both active and inactive. The loss depends on the treatment temperature and time.
It will be recognized that the heat treatment parameters are desirably selected to establish a satisfactory content of active polysulphide for the protective oxidation of the carbohydrate aldehyde groups. As such, a balance is to be achieved between PSUV/PSGR or PSVIS/PSGR ratio and the actual concentration of active polysulphide. A PSUV/PSGR or PSVIS/PSGR ratio close to 1 will not be beneficial if the heat treatment has decreased the total polysulphide content to a level where the active polysulphide content is inadequate for the protective oxidation reaction.
On the other hand, a low PSUV/PSGR or PSVIS/PSGR ratio will be beneficial where the total polysulphide content remains high such that the ratio signifies an adequate active polysulphide content for the protective oxidation reaction.
In general, an active polysulphide concentration of at least 4 g/l, and preferably at least 6 g/l, in the oxidized white liquor, is required for effective oxidation of the carbohydrate aldehyde groups in the wood chips.
The active polysulphide can be measured spectrometrically, for example, at 285 nm, 286 nm (UV) or preferably and more accurately at 416 nm (VIS) wavelength.
The liquors used to generate the results in
The PSUV measurements for the ratios shown in
Similar results can be generated by using liquors that are produced by oxidizing white liquor with air in the presence of a wet-proofed activated carbon catalyst. At the industrial scale, this is done in a single oxidation step with compressed air blown into a fixed bed of the carbon black catalyst. Smith and Sanders (U.S. Pat. No. 4,024,229) have presented some details on the production of PTFE-coated catalyst. Industrially the MOXY (trademark of The Mead Corporation) and Chiyoda processes both use carbon as the oxidation catalyst. These processes also produce liquors that have PSUV/PSGR ratios of less than 1 and which can be improved by the heat treatment of the invention. Heat treatment increases the concentration of PSUV measured at 285 or 286 nm or PSVIS measured at 416 nm and the PSUV/PSGR or PSVIS/PSGR ratio of these liquors and therefore, the fibre yield when using them for pulping.
Oxidized white liquor was produced by causticizing 0.75 L of green liquor with 45 g reburned lime, spiked with 0.6 g MnO2. The manganese content of clarified green liquor samples is typically 0.3 to 6.0 mg/L. The amount of manganese added in the MnO2 in this example (504 mg/L) is about a hundred times that normally found in green liquor. After 100 min causticizing time at 90° C., oxygen was sparged into the causticized slurry at a rate of 0.1 L/min for 30 min. After oxidation, the resulting CaCO3 lime mud with added MnO2, was separated from the oxidized white liquor. Samples of the clarified white liquor were then stored in a thermostated bath held at a desired temperature. At regular time intervals, small samples of liquor were withdrawn for determination of polysulphide concentration in g/l by UV spectrometry at 286 nm (PSUV) and by gravimetry (PSGR).
Example 1 illustrates the increase in the PSUV/PSGR ratio when a freshly oxidized white liquor is treated at 73° C. for up to 48 hours.
Table I shows that by heat treatment at 73° C. for 48 hours, the PSUV/PSGR ratio was changed from 0.45 to 0.86 while the polysulphide concentration (PSGR) was only decreased from 9.3 g/L to 7.1 g/L. Over 48 hours at 73° C., the PSUV concentration increased by 44%, from 4.23 to 6.08 gpl as sulphur. As can be seen from
Example 2 illustrates the change in the ratio when the same liquor is heated at 95° C. At this temperature the activation of the liquor, as measured by the change in ratio, is very rapid. Within an hour the ratio has increased to a useful 0.74. Long times of treatment (>3 hours) are less useful at this temperature because of the increasing loss of polysulphide concentration measured either by UV spectrometry at 286 nm or gravimetry.
Example 3 illustrates the change in the ratio and polysulphide concentration at an intermediate temperature of 85° C. At this temperature, it takes between 2 and 3 hours for the activation of the liquor. Again longer times of treatment are less useful because of the increasing loss of polysulphide charge.
Example 4 illustrates the change in the ratio and polysulphide charge at 78° C. but with the liquor having been pre-activated over 4 days at ambient temperature. The ambient temperature treatment increased the ratio from 0.46 to 0.55 without any loss of polysulphide concentration.
Oxidized white liquor was produced by causticizing 0.75 L of green liquor with 53 g reburned lime, spiked with 1.5 g MnO2. After 60 min causticizing time at 95° C., air was sparged into the causticized slurry at a rate of 0.55 L/min for 58 min. After oxidation, the resulting CaCO3 lime mud with added MnO2, was separated from the oxidized white liquor. Samples of the clarified white liquor were then stored in a thermostated bath held at a desired temperature. At regular time intervals, small samples of liquor were withdrawn for determination of polysulphide concentration by UV spectrometry (PSUV) and by gravimetry (PSGR).
Example 5 illustrates the increase in the concentration of polysulphide measured at 285 or 286 nm (PSUV) and measured at 416 nm (PSVIS) and the PSUV/PSGR and PSVIS/PSGR ratio when a freshly oxidized white liquor is treated at 60° C. for up to 20 hours.
The data in the table in this example shows that by heat treatment at 60° C. for 20 hours, the PSUV/PSGR or PS285/PSGR ratio was changed from 0.44 to 0.60, and the PSVIS/PSGR or PS416/PSGR ratio increased from 0.18 to 0.40, while the gravimetric polysulphide concentration was only decreased from 8.4 g/L to 7.5 g/L. The PS416 concentration in the oxidized liquor doubled from 1.5 to 3.0 gpl (as sulphur) during the 20 hours of storage at 60 C. As can be seen from
Example 6 illustrates the change in the ratio when the same liquor is heat treated at 80° C. At this temperature the activation of the liquor, as measured by the change in ratio, is more rapid. Within 16 hours the ratio has increased to a useful 0.89.
The data in the table in this example shows that by heat treatment at 80° C. for 20 hours, the PSUV/PSGR or PS285/PSGR ratio was changed from 0.44 to 0.93, and the PSVIS/PSGR or PS416/PSGR ratio increased from 0.18 to 0.86, while the gravimetric polysulphide concentration was decreased from 8.4 g/L to 4.6 g/L. As can be seen from
Example 7 illustrates the change in the ratio when a similar liquor is heat treated at 70° C. At this temperature the activation of the liquor, as measured by the change in ratio, is less rapid than at 80° C., but more rapid than 60° C. Within 20 hours, the PSUV/PSGR or PS285/PSGR ratio has increased to a useful 0.72 and the PSVIS/PSGR or PS416/PSGR ratio increased from 0.21 to 0.57. Through 20 hours of heat treatment at 70 C., the PS416 concentration was more than doubled from 1.8 to 3.8 gpl (as sulphur).
Example 8 illustrates the change in the ratio when the same liquor is heat treated at 90° C. At this temperature, the activation of the liquor, as measured by the change in ratio, is very rapid. Within 5 hours, the PSUV/PSGR or PS285/PSGRAV ratio has increased to a useful 0.84, and the PSVIS/PSGR or PS416/PSGR ratio increased from 0.21 to 0.74, while the gravimetric polysulphide concentration was decreased from 8.5 g/L to 4.3 g/L. Longer times at this temperature resulted in a lower PSGR, PSUV and PSVIS concentrations with only a small gain in the ratios.
Unclarified mill white liquor containing 100 g/L of lime mud was oxidized with air in the presence of 2.0 g/L MnO2 at 85-90° C. for 60 minutes, cooled quickly to room temperature (20° C.) using a water bath and filtered to remove the lime mud and to give a clarified oxidized white liquor. One portion of the oxidized white liquor was treated at 70° C. for 20 hours. Another portion was stored at room temperature (20° C.) for 20 hours. The polysulphide concentrations in these two oxidized white liquors were determined by gravimetry to be PSGR=6.4 g/L and 7.7 g/L, respectively, and by UV to be PSUV=5.1 g/L and 3.8 g/L, respectively. The PSUV/PSGR of the oxidized white liquor treated at 70° C. for 20 hours (OWL-70° C.) was thus 0.80 and the PSUV/PSGR of the oxidized white liquor stored at 20° C. for 20 hours (OWL-20° C.) was 0.49. The same amounts of these two oxidized white liquors were then used for the pulping of mixed softwood chips (50/50 black spruce and pine) in a micro-digester using 50 g (OD weight) of the wood chips in each of four stainless steel laboratory bombs. A control Kraft cook using the white liquor (WL) was also carried. out. The liquor to wood ratio and the maximum cooking temperature were 4.5 to 1 and 170° C., respectively. The PSGR charges were 1.3 and 1.5% (on wood) for the cook using OWL-70° C. and the cook using OWL-20° C., respectively. Each bomb was cooked to a certain H-factor. Upon completion of each cook, the pulp from each bomb was well washed and screened through a laboratory flat screen plate (0.2 mm or 0.008″ slot). The screened pulp yields were measured by weighing the oven-dried screened pulps and the permanganate numbers determined according to PAPTAC, Standard G. 17H.
Unclarified mill white liquor containing 100 g/L of lime mud was oxidized with air in the presence of 2.0 g/L MnO2 at 85-90° C. for 60 minutes, cooled quickly to room temperature (20° C.) using a water-bath and filtered to remove the lime mud and to give a clarified oxidized white liquor. One portion of the oxidized white liquor was treated at 70° C. for 20 hours. Another portion was stored at room temperature (20° C.) for 20 hours. The polysulphide concentrations in these two oxidized white liquors were determined by gravimetry to be PSGR=6.0 g/L and 7.6 g/L respectively. The same amounts of these two oxidized white liquors were then used for the pulping of maple chips in a micro-digester using 50 g (OD weight) of the wood chips in each of four stainless steel laboratory bombs. A control Kraft cook using the white liquor (WL) was also carried out. The liquor to wood ratio and the maximum cooking temperature were 4.0 to 1 and 165° C., respectively. The PSGR charges were 1.1 and 1.4% (on wood) for the cook using OWL-70° C. and the cook using OWL-20° C., respectively. Each bomb was cooked to a certain H-factor. Upon completion of each cook, the pulp from each bomb was well washed and screened through a laboratory flat screen plate (0.2 mm or 0.008″ slot). The screened pulp yields were measured by weighing the oven-dried screened pulps and the permanganate numbers determined according to PAPTAC, Standard G. 17H.
This example (through
In this example, a polysulphide liquor was made with MnO2 but without lime mud. A synthetic white liquor was prepared from sodium hydroxide and sodium sulphide. A sample (750 mL) of this white liquor was oxidized using air at 450 ml/min with 0.4 grams of a commercial grade MnO2 (0.53 g/L MnO2). The composition of the synthetic white liquor and the product oxidized liquor are illustrated in Table 9. Table 10 shows that heat treatment at 77° C. for 16.5 hours of this type of oxidized liquor is effective in increasing the PSUV/PGR ratio from 0.46 to 0.97 and increasing the PS416 concentration in the oxidized liquor from 1.4 to 3.3 gpl (as sulphur).
In this example, a polysulphide liquor was made with a wet-proofed activated carbon catalyst. Wet proofing was done by spraying a dry film lubricant (TFE in Freon-trademark) on activated carbon (50-200 mesh from Fisher Scientific Co. Ltd.). The resulting paste was dried in the fume hood under a flow of nitrogen.
Table 11 shows that heat treatment at 65° C., or aging at 25° C., over 60 hours of this type of oxidized liquor increases the active polysulphide from 2.15 g/L to 4.55-5.68 g/L.
The oxidation was done at room temperature by adding 5 g of wet-proofed carbon to about 300 mL of artificial white liquor pre-heated to 85° C. in a 500 mL beaker. Oxidation was done for about 15 h by letting air diffuse through the floating carbon into the white liquor. Samples of the oxidized liquor were then analyzed by gravimetry and by UV spectrophotometry, just after production (fresh) and then after storage for 60 h at 25° C. Another aliquot of the fresh oxidized liquor was also stored at 65° C. for 60 h and then analyzed again.
The effect of liquor aging on the change in active (PSact), inactive (PSinact) and total (PStot) concentrations of polysulphides is presented in Table 11.
This Application is a continuation-in-part of U.S. Ser. No. 10/053,408, filed Jan. 23, 2002 (now abandoned), which claims priority under 35 U.S.C. 119(e) from U.S. Provisional Application Ser. No. 60/263,519, filed Jan. 24, 2001.
| Number | Name | Date | Kind |
|---|---|---|---|
| 4024229 | Smith et al. | May 1977 | A |
| 5082526 | Dorris | Jan 1992 | A |
| Number | Date | Country |
|---|---|---|
| PCTUS9705591 | Nov 1997 | WO |
| WO 97 42372 | Nov 1997 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 20050072539 A1 | Apr 2005 | US |
| Number | Date | Country | |
|---|---|---|---|
| 60263519 | Jan 2001 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 10053408 | Jan 2002 | US |
| Child | 10991527 | US |
