There are known devices for affixing labels to adherends. Japanese Patent Application Publication No. 2020-63087 discloses a label printing device. The label printing device prints on label paper a description of items matching the contents of a package and subsequently peels the printed label paper off the backing paper with a peeling roller. The label printing device cuts the printed label paper peeled off the backing paper in conformance with the printed area. With a guide belt, the label printing device conveys the printed and cut label paper toward a conveyor. The label printing device affixes the printed label paper conveyed by the guide belt to a package conveyed by the conveyor.
In order to attach a label roll to the label printing device to make the label printing device in a usable state, the user must pull the label paper and backing paper off the label roll and guide them to the peeling roller. Thus, a label affixing device that affixes labels after peeling the labels from a release material is problematic in that attachment of tape including labels and release material to the label affixing device requires time and effort.
In view of the foregoing, it is an object of the present disclosure to provide a label affixing device to which tape including a label and release material can be easily attached.
In order to attain the above and other objects, according to one aspect, the present disclosure provides a label affixing device including a first conveying part, a peeling part, an affixing part, a discharge part, and a conveying guide. The first conveying part is configured to convey a tape from an upstream side toward a downstream side. The tape includes a label and a release material affixed to the label. The peeling part is configured to peel the label off the release material. The peeling part is disposed further downstream than the first conveying part in a conveying direction of the tape. The affixing part is configured to affix the label peeled off the release material by the peeling part to an adherend. The affixing part is disposed downstream relative to the peeling part in a conveying direction of the label. The release material from which the label has been peeled off by the peeling part is discharged through the discharge part. The discharge part is disposed downstream relative to the peeling part in a conveying direction of the release material. The conveying guide is switchable between a first position and a second position. In the first position, the conveying guide guides the tape toward the discharge part. In the second position, the conveying guide guides the label peeled off the release material by the peeling part toward the affixing part.
A label wrapping device 1A according to one embodiment of the present disclosure will be described while referring to the drawings. The referenced drawings are used to describe the technical features that can be employed in the present disclosure, and the configurations and the like of the described apparatuses are merely illustrative examples and are not intended to be limited thereto. The label wrapping device 1A is a device for producing a label 10A by printing on tape 10 in a tape cassette TC and for wrapping the produced label 10A around and affixing the produced label 10A to a cable 19. Below, the lower-left direction, upper-right direction, upper-left direction, lower-right direction, upward direction, and downward direction in
An overview of the label wrapping device 1A will be described with reference to
As shown in
As shown in
A label 10A, which is produced by printing on the tape 10 with the printing unit 2B and cutting the tape 10 with the cutting unit 2C, is peeled off a release material 10B by the peeling and guiding mechanism 4 (see
As shown in
The label 10A peeled off the release material 10B by the peeling and guiding mechanism 4 is wrapped around and affixed to a cable 19 by the affixing mechanism 6. A third cover 123 is provided at the front end portion of the housing 11 so as to be pivotally movable for opening and closing the affixing mechanism 6. The pivot center 123C of the third cover 123 extends in the left-right direction.
A fourth cover 124 is attachably and detachably provided on the opposite side of the tape accommodating unit 2A from the second cover 122.
An operation unit 120A is provided at the front end portion of the housing 11, i.e., at the downstream end portion of the housing 11 in the conveying direction of the label 10A being conveyed along the conveying path R2. An operation unit 120B is provided at the upper end portion of the housing 11, i.e., at the end portion on the opposite side of the housing 11 from the side on which the installation surface 110 is disposed. The operation units 120A and 120B are a plurality of pushbuttons for performing input operations on the label wrapping device 1A.
The printing unit 2B shown in
When a tape cassette TC is attached to the tape accommodating unit 2A, the thermal head 21 is inserted into a head insertion portion of the tape cassette TC. The platen holder 22 is provided in the lower portion of the tape accommodating unit 2A. The platen holder 22 is supported so as to be pivotally movable about a pivoting shaft 22C (see
As shown in
When the platen holder 22 moves from the standby position to the printing position, the platen roller 22A overlays the first tape 101 on the ink ribbon Ir and presses the first tape 101 and the ink ribbon Ir against the thermal head 21 in the overlaid state. The platen roller 22A rotates and conveys the first tape 101 frontward. At the same time, the thermal head 21 generates heat to heat the ink ribbon Ir. As a result, ink on the ink ribbon Ir is transferred onto the upper surface of the first tape 101, whereby character information including letters and the like is printed. After printing, the ink ribbon Ir is separated from the first tape 101 and taken up by the tape cassette TC.
Next, the second tape 103 is overlaid on the upper surface of the printed first tape 101. The base material 102 of the second tape 103 contacts the upper surface of the first tape 101. In this state, the first tape 101 and second tape 103 pass between the drive roller Ts of the tape cassette TC and the tape sub-roller 22B. The base material 102 adheres to the upper surface of the first tape 101, producing a printed label 10A. The upper surface of the label 10A corresponds to an adhesive surface Ur of the base material 102 on which adhesive has been deposited, and the release material 10B is affixed to this adhesive surface Ur. The label 10A and release material 10B are referred to as a “tape 10”. The width direction of the tape 10 corresponds to the left-right direction. The conveying path of the tape 10 between the printing unit 2B and the peeling and guiding mechanism 4 described later will be called a “conveying path R1”. The conveying direction of the tape 10 on the conveying path R1 will be called a “conveying direction Y1”. The conveying direction Y1 is oriented frontward.
The cutting unit 2C is disposed downstream in the conveying direction Y1 relative to the tape sub-roller 22B of the printing unit 2B. The cutting unit 2C has a full-cut cutting blade 23, and a half-cut cutting blade 24. The full-cut cutting blade 23 and half-cut cutting blade 24 each have a fixed blade that is fixed above the conveying path R1, and a movable blade that is disposed below the conveying path R1 and is movable. The fixed blades and movable blades extend in the left-right direction. The left end portion of each movable blade is supported on the left side of the conveying path R1 so as to be pivotally movable relative to the corresponding fixed blade. The right end portions of the movable blades face rightward. The direction in which the right end portions of the movable blades face coincides with the direction in which the second opening 122A of the second cover 122 opens (see
The full-cut cutting blade 23 can divide the tape 10 (i.e., can perform a full-cut) by moving the movable blade relative to the fixed blade. The half-cut cutting blade 24 can cut through just the label 10A of the tape 10 while leaving the release material 10B intact (i.e., can perform a half-cut) by moving the movable blade relative to the fixed blade.
As shown in
As shown in
The fourth roller 304 is supported by the support member 31 so as to be rotatable. The support member 31 has a bent plate shape and is urged upward by springs not shown in the drawings. As shown in
As shown in
The peeling and guiding mechanism 4 includes the peeling part 4A, a conveying guide 4B, a pair of retaining parts 4C, and a drive mechanism 4D. As shown in
As shown in
As shown in
The retaining parts 4C have a slender elongated plate shape and are spaced apart from each other in the left-right direction. The retaining parts 4C are connected to respective left and right end portions of the peeling part 4A and conveying guide 4B and hold the peeling part 4A and conveying guide 4B from the respective left and right sides. Each of the retaining parts 4C has a hole through which the rotational shaft 301K of the first roller 301 is inserted. Each of the retaining parts 4C is pivotally movable about the rotational shaft 301K. The peeling part 4A and conveying guide 4B move between a first position shown in
As shown in
As shown in
As shown in
The drive mechanism 4D moves the peeling part 4A and conveying guide 4B of the peeling and guiding mechanism 4 in conjunction with each other between the first position and second position. As shown in
As shown in
An inserted part 461 is provided on the left-right outer surface of each driving part 46A. The inserted parts 461 have a cylindrical shape and protrude outward in the left-right direction. The inserted parts 461 are inserted into the elongated holes 431 of the retaining parts 4C disposed outside the corresponding driving parts 46A.
When the peeling part 4A and conveying guide 4B are moved from the second position shown in
As shown in
A load is applied to the peeling part 4A when the peeling part 4A peels the label 10A from the release material 10B. Similarly, a load is applied to the conveying guide 4B when the conveying guide 4B guides the label 10A, release material 10B, tape 10, and the like. These loads are both transmitted to the inserted parts 461 of the driving parts 46A as rotational forces around the rotational shaft 301K. Here, the positions of the inserted parts 461 when the peeling part 4A and conveying guide 4B are disposed either in the first position or in the second position and the position of the rotational shaft 46C are arranged along the virtual arc Cm centered on the rotational shaft 301K. Accordingly, even when rotational forces are transmitted to the inserted parts 461 due to loads being applied to the peeling part 4A and conveying guide 4B, the peeling part 4A and conveying guide 4B are not moved by these rotational forces, whether the peeling part 4A and conveying guide 4B are disposed in the first position or in the second position. Hence, since the position of the peeling part 4A can be stabilized in the second position, the peeling part 4A can properly peel off the label 10A. Further, since the position of the conveying guide 4B can be stabilized in the first position or in the second position, the conveying guide 4B can properly guide the label 10A, release material 10B, and tape 10.
As shown in
The conveying path R2 for conveying the label 10A peeled off by the peeling part 4A disposed in the second position is located in the passage area 300A. The direction in which the label 10A is conveyed along the conveying path R2 will be called the “conveying direction Y2”. The conveying guide 4B disposed in the second position guides the label 10A along the conveying path R2 in the conveying direction Y2. The conveying guide 4B is separated downward from the conveying path R2. That is, the conveying guide 4B disposed in the second position is arranged at a position in which the conveying guide 4B does not impede movement of the label 10A along the conveying path R2 and guides the label 10A in the conveying direction Y2.
As shown in
As shown in
As shown in
A follow roller 312 is provided above the second roller 302. As shown in
The lower end portions of the spurs 312A, 312B, and 312C contact the upper end portions of the cylindrical bodies 302A, 302B, and 302C of the second roller 302, respectively. The follow roller 312 contacts the adhesive surface Ur of the label 10A being conveyed along the conveying path R2 to nip, in cooperation with the second roller 302, the label 10A between the follow roller 312 and the second roller 302.
As shown in
When the conveying guide 4B moves between the first position and the second position, the protruding pieces 412A, 412B, and 412C of the protruding portion 412 (see
As shown in
As shown in
The ribs 32A through 32F contact the lower ends of the spurs 313A through 313F of the follow roller 313, respectively. The support part 32 contacts the opposite surface Us of the label 10A being conveyed along the conveying path R2 to nip, in cooperation with the follow roller 313, the label 10A between the support part 32 and the follow roller 313. Accordingly, the support part 32 supports the opposite surface Us of the label 10A from below which has been peeled completely off the release material 10B by the peeling part 4A. Note that the side on which the support part 32 supports the opposite surface Us of the label 10A coincides with the side of the label 10A on which the installation surface 110 of the housing 11 is disposed. In other words, the support part 32 supports the label 10A from the installation surface 110 side. The label 10A supported by the support part 32 extends horizontally to be parallel to the installation surface 110.
As shown in
As shown in
As shown in
As shown in
Each of the cylindrical bodies 323A, 323B, and 323C contacts the third roller 303. As shown in
The length of the conveying guide 4B in the left-right direction is approximately the same as the length from the right end portion of the cylindrical body 323A of the follow roller 323 to the left end portion of the cylindrical body 323C of the follow roller 323. In other words, a portion of the conveying guide 4B is disposed between the cylindrical bodies 323A and 323B in the left-right direction and a portion of the conveying guide 4B is disposed between the cylindrical bodies 323B and 323C in the left-right direction.
As shown in
The downstream end portions of the guide bodies 127A and 127B in the conveying directions Y3 and Y4 are arranged on respective right and left sides of the cylindrical body 323A of the follow roller 323. The downstream end portions of the guide bodies 127C and 127D in the conveying directions Y3 and Y4 are arranged on respective right and left sides of the cylindrical body 323B of the follow roller 323. The downstream end portions of the guide bodies 127E and 127F in the conveying directions Y3 and Y4 are arranged on respective right and left sides of the cylindrical body 323C of the follow roller 323. The guide bodies 127A through 127F guide the tape 10, which passes through the passage area 300B after guided by the conveying guide 4B disposed in the first position, along the conveying path R4 toward the discharge part 16.
A curved portion 127R is formed in the distal edge of each of the guide bodies 127A through 127F. The curved portions 127R are curved in a concave shape. As shown in
The transmission unit 3B transmits the rotational drive force of a motor Mw2 to the first roller 301, second roller 302, and third roller 303 (see
As described above, the motor Mw1 (see
As shown in
The gear 365A is coupled to a rotational shaft 365C. The gear 365B is coupled to the rotational shaft 365C via a clutch C2 (not shown) described later. The gear 366A is coupled to the rotational shaft 302K of the second roller 302 via a clutch C1 (not shown) described later. The gear 366B is coupled to the rotational shaft 302K of the second roller 302 via a clutch C3 (not shown) described later. The gear 367 is coupled to the rotational shaft 301K of the first roller 301 via a step conveying mechanism 39 described later. The clutches C1-C3 are one-way clutches.
The gears 360 and 361 are meshingly engaged with each other. The gears 361 and 362 are meshingly engaged with each other. The gears 362 and 363 are meshingly engaged with each other. The gears 363 and 364 are meshingly engaged with each other. The gears 364 and 365A are meshingly engaged with each other. The gears 364 and 366A are meshingly engaged with each other. The gears 365B and 366B are meshingly engaged with each other. The gears 365B and 367 are meshingly engaged with each other. The gears 365B and 368 are meshingly engaged with each other.
When the motor Mw2 rotates forward, as illustrated in
When the gear 364 rotates clockwise, as shown in
When the gear 365A rotates in the counterclockwise direction, as shown in
When the rotational shaft 302K is rotated counterclockwise by the rotational drive force of the gear 366A, as shown in
In other words, whether the motor Mw2 rotates forward or in reverse, the second roller 302 rotates in the counterclockwise direction. This direction of rotation coincides with the rotating direction that allows the second roller 302 to convey the label 10A along the conveying path R2 in the conveying direction Y2. Further, when the motor Mw2 rotates forward, the first roller 301 does not rotate, and when the motor Mw2 rotates in reverse, the first roller 301 rotates in the counterclockwise direction. This direction of rotation coincides with the rotating direction that allows the first roller 301 to convey the tape 10 along the conveying path R1 in the conveying direction Y1.
Further, when the second roller 302 rotates in the counterclockwise direction, the clutch C1 disengages the gear 366A from the rotational shaft 302K and the clutch C3 disengages the gear 366B from the rotational shaft 302K. Accordingly, if the label 10A is forcibly moved in the conveying direction Y2 during the process of affixing the label 10A, the rotation of the second roller 302 is not restrained by the transmission unit 3B, which includes the gears 366A and 366B.
As shown in
The link mechanism 37 includes a base portion 370 having a cylindrical shape, and arm portions 371 and 372 extending from the base portion 370. A through-hole is formed in the base portion 370. The through-hole penetrates the base portion 370 in the left-right direction. The rotational shaft 302K of the second roller 302 (see
The link mechanism 38 has a slender elongated plate shape. The gear 368 in meshing engagement with the gear 365B is supported at the upper end portion of the link mechanism 38 so as to be rotatable. A protruding part 381 is provided on the lower end portion of the link mechanism 38 and protrudes leftward. The protruding part 381 is inserted into the elongated hole 372A provided in the arm portion 372 of the link mechanism 37.
As shown in
For example, when the motor Mw2 rotates in reverse in this state, as illustrated in
Note that the gear 365B does not rotate when the motor Mw2 rotates forward, as illustrated in
In the meantime, during the course of the peeling part 4A and conveying guide 4B moving between the first position and second position, the pair of driving parts 46A rotate, and the protruding part 371A on the arm portion 371 of the link mechanism 37 moves along the groove 47, as illustrated in
In other words, the switching unit 3C enables the third roller 303 to be rotated by transmitting the rotational drive force of the motor Mw2 to the third roller 303 while the peeling part 4A and conveying guide 4B are disposed in either the first position or the second position. On the other hand, the switching unit 3C places the third roller 303 in a state where the third roller 303 is freely rotatable while the peeling part 4A and conveying guide 4B are disposed between the first and second positions. Accordingly, even if the tape 10 is moved along the conveying path R4 due to movement of the peeling part 4A and conveying guide 4B between the first position and second position, the switching unit 3C can provide a state in which this movement of the tape 10 is allowed without being inhibited by the third roller 303.
As shown in
When the gear 367 rotates counterclockwise in accordance with rotation of the gear 365B, as illustrated in
As shown in
The base portion 51 includes a cylindrical portion 51A, an extended portion 51B, and a pair of side plate portions 51C. The cylindrical portion 51A is arranged around a rotational shaft 50 that spans between the side plates 13A and 13B (see
The opening and closing member 5 is supported by the side plates 13A and 13B via the rotational shaft 50 so as to be pivotally movable. The base portion 51 is pivotally movable about the rotational shaft 50 so that the lower end portion of the extended portion 51B moves in the front-rear direction. The position of the opening and closing member 5 when the lower end portion of the extended portion 51B has moved frontward will be called a closed position. The opening and closing member 5 disposed in the closed position covers the adhesive surface Ur of the label 10A moving along the conveying path R2 from above. The position of the opening and closing member 5 when the lower end portion of the extended portion 51B has moved rearward will be called an open position. The opening and closing member 5 disposed in the open position does not cover the adhesive surface Ur of the label 10A. Similarly, the first cover 121 is supported by the side plates 13A and 13B via the rotational shaft 50 so as to be pivotally movable.
As shown in
Holes are provided in the centers of the rotary bodies 52, and a rotational shaft 520 shown in
When the opening and closing member 5 is disposed in the closed position, as shown in
Urging parts 56 are provided on the rear side of the base portion 51 in the opening and closing member 5. The urging parts 56 are compression coil springs. The urging parts 56 exert a frontward urging force on the opening and closing member 5. The opening and closing member 5 is urged by the urging parts 56 from the open position (see
The label 10A conveyed by the second roller 302 passes beneath the opening and closing member 5 along the conveying path R2 and is supported by the support part 32. At this time, the rotary bodies 52 of the opening and closing member 5 contact the adhesive surface Ur of the label 10A from above. In this way, the opening and closing member 5 corrects curvature in the label 10A, which has a tendency to curl upward.
The guide member 8A is disposed downstream relative to the opening and closing member 5 in the conveying direction Y2 of the label 10A and upward relative to the conveying path R2. As shown in
As shown in
As shown in
As shown in
The guiding direction Y11 of the cable 19 is a direction diagonally downward and rearward. The installation surface 110 (see
With the opening and closing member 5 disposed in the closed position, the cable 19 guided by the guide member 8A to move in the guiding direction Y11 contacts the ribs 53 of the opening and closing member 5. The cable 19 exerts an external force on the lower end portion of the opening and closing member 5 from above. At this time, the lower end portion of the opening and closing member 5 moves rearward against the urging force of the urging parts 56, moving the opening and closing member 5 from the closed position to the open position, as shown in
The position in the up-down direction of the upper edge portion 811 of the guide member 8A is the same as that of part of the curved portion 127R (see
As shown in
During the course of the cable 19 being guided downward toward the affixing mechanism 6 by the guide member 8A, the cable 19 contacts the label 10A from above, as illustrated in
The affixing mechanism 6 affixes the label 10A supported on the support part 32 in the affixable position to the cable 19 guided by the guide member 8A. As shown in
As shown in
As shown in
The cable 19 and the label 10A can be inserted into the insertion parts 62A while the affixing mechanism 6 is in a state with the openings 620B positioned above the bottom parts 620A. Hereinafter, the rotated position of the affixing mechanism 6 at which the cable 19 is insertable, i.e., the rotated position of the affixing mechanism 6 at which the openings 620B are positioned above the bottom parts 620A, will be called the initial position. Unless specifically indicated otherwise, the following description will assume that the affixing mechanism 6 is disposed in the initial position.
The insertion parts 62A are disposed further downstream than the second roller 302 and support part 32 in the conveying direction Y2 of the label 10A and downward relative to the conveying path R2. The openings 620B of the insertion parts 62A open toward the opposite surface Us (lower surface) of the label 10A when the label 10A is supported by the support part 32 and disposed in the affixable position. As shown in
The affixing mechanism 6 includes a first arm member 66, a second arm member 67, a first spring 68, and a second spring 69, which are disposed inside the base portion 61. The first arm member 66 and second arm member 67 sandwich and hold the cable 19 in order for the affixing mechanism 6 to wrap the label 10A about the cable 19 (see
The first arm member 66 and second arm member 67 both have a bent plate shape and extend in the left-right direction to span between the pair of bottom wall parts 62. The first arm member 66 is disposed downstream relative to the second arm member 67. The first arm member 66 and second arm member 67 oppose each other in the front-rear direction.
As shown in
The first arm member 66 has a bent portion 66A formed near the lower end portion thereof. The bent portion 66A is recessed frontward. The second arm member 67A has a bent portion 67A formed near the lower end portion thereof. The bent portion 67A is recessed rearward. The bent portions 66A and 67A oppose each other in the front-rear direction with the axis 6A interposed therebetween.
The first spring 68 is interposed between the side wall part 63B of the base portion 61 and the first arm member 66. The second spring 69 is interposed between the side wall part 63C of the base portion 61 and the second arm member 67. The first spring 68 and second spring 69 are compression springs with identical characteristics. The first spring 68 urges the first arm member 66 in a direction toward the second arm member 67. The second spring 69 urges the second arm member 67 in a direction toward the first arm member 66.
The side wall part 63A is provided with a rib 630 protruding upward. Owing to the urging force of the first spring 68, the rear surface of the lower end portion of the first arm member 66 is in contact with the front surface of the rib 630. Similarly, owing to the urging force of the second spring 69, the front surface of the lower end portion of the second arm member 67 is in contact with the rear surface of the rib 630.
As shown in
Next, the cable 19 contacts the first arm member 66 and moves the first arm member 66 frontward against the urging force of the first spring 68 while moving further downward. Upon reaching the bottom parts 620A of the insertion parts 62A, the cable 19 is nipped and held between the bent portion 66A of the first arm member 66 and the bent portion 67A of the second arm member 67 from respective front and rear sides. Hereinafter, the position of the cable 19 that has reached the bottom parts 620A will be called a wrapping position Pm.
The label 10A is interposed between the cable 19 disposed in the wrapping position Pm and the first arm member 66 and second arm member 67. In this state, the label 10A is wrapped around and affixed to an area on the approximate lower half of the cable 19, i.e., the approximate lower half of the circumferential surface of the cable 19. In this state, the label wrapping device 1A rotates the affixing mechanism 6. The affixing mechanism 6 rotates about the axis 6A and around the cable 19. At this time, the label 10A is guided to wrap around the cable 19 disposed in the wrapping position Pm. As a result, the label 10A is wrapped around and affixed to the cable 19.
As shown in
The retaining members 7A and 7B guide a cable 19 introduced into the insertion parts 62A of the affixing mechanism 6 (see
As shown in
As shown in
As shown in
As shown in
As indicated in
The first nipping member 71 has a first sloped portion 711 at the upper end portion of the first opposing part 710. The first sloped portion 711 extends in a direction sloping relative to the up-down direction, and more specifically extends diagonally upward and rearward toward the distal end. The first sloped portion 711 is disposed rearward relative to the sloped surface 81A of the guide member 8A. The front-rear distance between the first sloped portion 711 and the sloped surface 81A becomes larger in the upward direction. That is, the first sloped portion 711 slopes so that the distance between the first sloped portion 711 and the sloped surface 81A becomes larger as the first sloped portion 711 extends further upward. The first sloped portion 711 guides the cable 19 toward the insertion part 62A. The first sloped portion 711 slopes relative to the moving direction Y22 (see
As shown in
As shown in
The first pressing member 77 spans between the first nipping members 71 of the retaining members 7A and 7B. The first pressing member 77 has a slender elongated bar shape that extends in the left-right direction and is orthogonal to the front-rear direction. The first pressing member 77 is connected to an inner surface 71U of each first nipping member 71 near the upper end portion of the first opposing part 710. The inner surface 71U is the surface of the first nipping member 71 on the side near the opening and closing member 5. The length between the first nipping members 71 of the retaining members 7A and 7B is greater than the length of the label 10A in the direction orthogonal to the conveying direction Y2, i.e., than the width of the label 10A. Therefore, the length of the first pressing member 77 in the left-right direction is greater than the width of the label 10A.
The second pressing member 78 spans between the second nipping members 72 of the retaining members 7A and 7B. The second pressing member 78 is a rotary member having a cylindrical shape and is rotatable about a rotational shaft extending in the left-right direction. The second pressing member 78 is formed of an elastic rubber. The rotational shaft of the second pressing member 78 is connected to the inner surfaces of the second nipping members 72 near the upper end portions thereof. As shown in
As shown in
The protruding part 71D is provided on the inner surface 71U of the first nipping member 71 in each of the retaining members 7A and 7B. The protruding parts 71D protrude inward. As shown in
When a cable 19 is mounted in the label wrapping device 1A, as shown in
The cable 19 continues to move downward and contacts the first sloped portion 711 of each first nipping member 71. As shown in
As shown in
When the cable 19 is removed from the label wrapping device 1A, on the other hand, an upward force is exerted on the cable 19 disposed in the wrapping position Pm. The cable 19 passes through the openings 620B in their open state and is removed from the insertion parts 62A. After the cable 19 has been removed from the insertion parts 62A, the first nipping members 71 each pivotally move counterclockwise by the urging force of the urging part 73, and the second nipping members 72 each pivotally move clockwise by the urging force of the urging part 73 (see
The electrical configuration of the label wrapping device 1A will be described with reference to
The input and output interface 91E is connected to a notification unit 93A, the operation units 120A and 120B, drive circuits MC and HC, sensors S, and an external interface 94. The notification unit 93A is an LED that can report the status of the label wrapping device 1A. The operation units 120A and 120B are buttons for operating the label wrapping device 1A. The drive circuit MC is an electronic circuit for driving motors M. The drive circuit HC is an electronic circuit for driving the thermal head 21. The external interface 94 connects to and communicates with an external terminal 94A. The CPU 91A can update programs by storing programs received from the external terminal 94A in the flash memory 91D, for example. The external terminal 94A is a general-purpose personal computer (PC) or a portable terminal.
The motors M include motors Mw1 through Mw3 and Mp1 through Mp4. The motor Mw1 is provided for moving the peeling part 4A and conveying guide 4B between the first position and second position. The motor Mw2 is provided for driving the first roller 301, second roller 302, and third roller 303. The motor Mw3 is provided for driving the affixing mechanism 6. The motor Mp1 is provided for driving the platen roller 22A. The motor Mp2 is provided for moving the platen holder 22 between the standby position and the printing position. The motor Mp3 is provided for driving the full-cut cutting blade 23. The motor Mp4 is provided for driving the half-cut cutting blade 24.
The sensors S include sensors Sw1 through Sw7, Sp1, and Sp2. The sensor Sw1 is a reflective optical sensor provided in a position (a position Ps1 in
A tape attachment process will be described with reference to
The CPU 91A controls the drive circuit MC to rotate the motor Mw1 to thereby place the peeling part 4A and conveying guide 4B in the first position (S101; see
Next, when an input operation indicating that attachment of a tape cassette TC has been completed is inputted via the operation unit 120A, the CPU 91A determines whether the sensor Sp1 has outputted a signal indicating that the second cover 122 is closed and whether the sensor Sp2 has outputted a signal indicating that a new tape cassette TC is attached to the tape accommodating unit 2A (S107). When the CPU 91A determines that the second cover 122 has not been closed or that a new tape cassette TC has not been attached (S107: NO), the process returns to S107. When the CPU 91A determines that the second cover 122 has been closed and that a new tape cassette TC has been attached to the tape accommodating unit 2A (S107: YES), the CPU 91A controls the drive circuit MC to rotate the motor Mp2 to thereby move the platen holder 22 from the standby position to the printing position. As a result, the platen roller 22A is brought near the thermal head 21, and the tape sub-roller 22B is brought near the drive roller Ts of the tape cassette TC. The platen roller 22A overlays the first tape 101 and ink ribbon Ir drawn out from the tape cassette TC and presses the first tape 101 and ink ribbon Ir against the thermal head 21 (see
The CPU 91A controls the drive circuit MC to drive the motor Mw2 in reverse. At this time, the first roller 301 and second roller 302 rotate counterclockwise and the third roller 303 rotates clockwise, as illustrated in
Based on signals outputted from the sensor Sw2, the CPU 91A determines whether the leading edge of the tape 10 has reached the position Ps2 (see
A main process will be described with reference to
As shown in
The CPU 91A drives the motor Mw2 in reverse by controlling the drive circuit MC. At this time, the first roller 301 and second roller 302 are rotated counterclockwise and the third roller 303 is rotated clockwise, as illustrated in
The CPU 91A controls the drive circuit MC to rotate the motor Mp1. Consequently, the platen roller 22A rotates to convey the first tape 101 of the tape 10 and the ink ribbon Ir interposed between the platen roller 22A and thermal head 21 in the conveying direction Y1 (see
When driving of the motor Mw2 in reverse is begun in the process of S133, the first roller 301 starts to be rotated by the step conveying mechanism 39 after a prescribed time period has elapsed since the beginning of rotation of the second roller 302 and third roller 303 (see
Based on the number of rotations of the motor Mp1 after the start of printing, the CPU 91A controls the drive circuit MC to halt the reverse drive of the motor Mw2 started in the process of S133 at the timing that the portion to become the downstream edge 105 of the label 10A in the conveying direction Y1 (i.e., the portion to become the leading edge of the label 10A) when the label 10A is generated, has moved to the position of the cutting unit 2C (S137). This halts the rotation of the first roller 301, second roller 302, and third roller 303. The CPU 91A controls the drive circuit MC to rotate the motor Mp4. As a result, the half-cut cutting blade 24 half-cuts the portion of the label 10A being generated which is to become the downstream edge 105 in the conveying direction Y1 (S139).
The CPU 91A controls the drive circuit MC to drive the motor Mw2 in reverse. The first roller 301 and second roller 302 rotate in the counterclockwise direction and the third roller 303 rotates in the clockwise direction (S141). The first roller 301 conveys the tape 10 along the conveying path R1 in the conveying direction Y1 while nipping the tape 10 in cooperation with the fourth roller 304 between the first roller 301 and fourth roller 304. Also, the third roller 303 conveys the tape 10 along the conveying path R4 in the conveying direction Y4 while nipping the tape 10 in cooperation with the follow roller 323 between the third roller 303 and follow roller 323. The CPU 91A continues to control the printing position on the tape 10 based on the number of rotations of the motor Mp1 (S142).
Based on the number of rotations of the motor Mp1 after printing began, the CPU 91A controls the drive circuit MC to halt the reverse drive of the motor Mw2 that has been begun in the process of S141 after the downstream edge 105 of the label 10A being generated has moved to a position downstream of the cutting unit 2C in the conveying direction Y1 and upstream of the peeling part 4A in the conveying direction Y1 (S143). This halts the rotation of the first roller 301, second roller 302, and third roller 303. The CPU 91A controls the drive circuit MC to rotate the motor Mw1 in order to move the peeling part 4A and conveying guide 4B from the first position to the second position (S144; see
The CPU 91A controls the drive circuit MC to drive the motor Mw2 in reverse. The first roller 301 and second roller 302 rotate counterclockwise and the third roller 303 rotates clockwise (S145). The first roller 301 conveys the tape 10 along the conveying path R1 in the conveying direction Y1 while nipping the tape 10 in cooperation with the fourth roller 304 between the first roller 301 and fourth roller 304. Also, the third roller 303 conveys the tape 10 along the conveying path R4 in the conveying direction Y4 while nipping the tape 10 in cooperation with the follow roller 323 between the third roller 303 and follow roller 323. The CPU 91A continues to control the printing position on the tape 10 based on the number of rotations of the motor Mp1 (S146). The CPU 91A continues this process from S147 (see
As shown in
The CPU 91A controls the drive circuit MC to drive the motor Mw2 in reverse. At this time, the first roller 301 and second roller 302 rotate counterclockwise and the third roller 303 rotates clockwise, as illustrated in
The CPU 91A determines whether the edge 106 of the label 10A that has been half-cut in the process of S148 has passed the peeling part 4A (S153). The CPU 91A determines that the edge 106 of the label 10A has not passed the peeling part 4A when the number of rotations of the motor Mw2 since the start of the reverse drive of the motor Mw2 in the process of S151 is less than a first prescribed number (S153: NO). In this case, the CPU 91A returns to the process of S153.
On the other hand, the CPU 91A determines that the edge 106 of the label 10A has passed the peeling part 4A when the number of rotations of the motor Mw2 since the start of the reverse drive of the motor Mw2 in the process of S151 is greater than or equal to the first prescribed number (S153: YES). In this case, the generated label 10A has been entirely peeled off by the peeling part 4A. The CPU 91A controls the drive circuit MC to halt the reverse drive of the motor Mw2 that has been begun in the process of S151 (S155). This halts the rotation of the first roller 301, second roller 302, and third roller 303.
The CPU 91A controls the drive circuit MC to drive the motor Mw2 forward. At this time, the first roller 301 and third roller 303 do not rotate and only the second roller 302 rotates in the counterclockwise direction, as illustrated in
The CPU 91A determines whether the label 10A, which has been conveyed by the second roller 302 whose rotation has been started in the process of S157, has reached the affixable position (S159). When the number of rotations of the motor Mw2 since the start of the forward drive of the motor Mw2 in the process of S157 is less than a second prescribed number, the CPU 91A determines that the label 10A has not yet reached the affixable position (S159: NO). In this case, the CPU 91A returns to the process of S159.
However, when the number of rotations of the motor Mw2 since the start of the forward drive of the motor Mw2 in the process of S157 is greater than or equal to the second prescribed number, the CPU 91A determines that the label 10A has arrived at the affixable position (S159: YES). The CPU 91A controls the drive circuit MC to halt the forward drive of the motor Mw2 begun in the process of S157 (S161). This halts the rotation of the second roller 302. The CPU 91A executes a wrapping process (see
The user positions a cable 19 above the guide member 8A in order to mount the cable 19 in the label wrapping device 1A for affixing the label 10A to and wrapping the label 10A around the cable 19. As shown in
As shown in
As shown in
In the transmission unit 3B, the clutch C1 interposed between the rotational shaft 302K of the second roller 302 and the gear 366A has disengaged the rotational shaft 302K from the gear 366A when the rotational shaft 302K rotates counterclockwise, while the clutch C3 interposed between the rotational shaft 302K of the second roller 302 and the gear 366B has disengaged the rotational shaft 302K from the gear 366B when the rotational shaft 302K rotates counterclockwise, as illustrated in
While the cable 19 is held in the wrapping position Pm, as shown in
As shown in
Therefore, when at least one of the sensors Sw3 and Sw4 has not detected the cable 19 (S31: NO), the CPU 91A proceeds to the process in S51. The CPU 91A determines whether only one of the sensors Sw3 and Sw4 has detected the cable 19 (S51). When both of the sensors Sw3 and Sw4 have not detected the cable 19 (S51: NO), the CPU 91A returns to the process in S31 and continues to monitor signals outputted from the sensors Sw3 and Sw4.
However, when the CPU 91A determines that only one of the sensors Sw3 and Sw4 has detected the cable 19 (S51: YES), the CPU 91A determines whether a prescribed time has elapsed since the timing at which the CPU 91A first determined that only one of the sensors Sw3 and Sw4 had detected the cable 19 (S53). While the CPU 91A determines that the prescribed time has not elapsed (S53: NO), the CPU 91A returns to the process in S31 and continues to monitor signals outputted from the sensors Sw3 and Sw4. However, when the CPU 91A determines that the prescribed time has elapsed since the timing at which the CPU 91A first determined that only one of the sensors Sw3 and Sw4 had detected the cable 19 (S53: YES), the CPU 91A notifies the user through the notification unit 93A that the cable 19 is not properly mounted (S55). The CPU 91A then returns to the main process (see
On the other hand, when both of the sensors Sw3 and Sw4 have detected the cable 19, then the cable 19 is disposed in the wrapping position Pm at the positions of both sensors Sw3 and Sw4 and, hence is properly disposed in the wrapping position Pm. When the CPU 91A determines that both sensors Sw3 and Sw4 have detected the cable 19 (S31: YES), the cable 19 advances to the process in S33. Note that the cable 19 remains held by the retaining member 7 at positions outside the affixing mechanism 6 in the left-right direction while the affixing mechanism 6 is rotating and wrapping the label 10A around the cable 19 through the process in S33 through S41 described below.
The CPU 91A controls the drive circuit MC to rotate the motor Mw3 so that the affixing mechanism 6 is rotated in a first rotating direction Y81 (see
As the affixing mechanism 6 is rotated in the first rotating direction Y81, the portion of the label 10A from the portion affixed to the cable 19 to the edge 105 is wrapped around and affixed to the cable 19 by the first arm member 66, as shown in
Next, the CPU 91A controls the drive circuit MC to rotate the motor Mw3 so that the affixing mechanism 6 rotates in a second rotating direction Y83 (see
As the affixing mechanism 6 rotates in the second rotating direction Y83, the portion of the label 10A from the portion affixed to the cable 19 to the edge 106 is wrapped around and affixed to the cable 19 by the first arm member 66 and second arm member 67, as illustrated in
After the label 10A has been wrapped around and affixed to the cable 19, the cable 19 is moved upward from the wrapping position Pm to remove the cable 19 from the label wrapping device 1A. The cable 19 passes through the openings 620B, which are in the open state due to the opening and closing member 5 being in the open position, and is removed from the insertion parts 62A. After the cable 19 is removed, the first nipping members 71 are rotated counterclockwise by the urging force of the urging part 73, and the second nipping members 72 are rotated clockwise by the urging force of the urging parts 73 so that both return to their original positions. The opening and closing member 5 is also moved from the open position to the closed position by the urging force of the urging parts 56, thereby closing the openings 620B of the insertion parts 62A of the affixing mechanism 6.
A tape replacement process will be described with reference to
First, the CPU 91A determines whether an operation for beginning replacement of the tape cassette TC has been inputted on the operation unit 120A (S170). When the CPU 91A determines that an operation other than an operation to initiate replacement of the tape cassette TC has been inputted (S170: NO), the CPU 91A ends the tape replacement process. When the CPU 91A determines that an operation to initiate replacement of the tape cassette TC has been inputted (S170: YES), the CPU 91A advances to S171.
The CPU 91A controls the drive circuit MC to rotate the motor Mp3. As a result, the full-cut cutting blade 23 performs a full-cut on the tape 10 positioned in the conveying path R1 (S171). Hereinafter, the cut end of the tape 10 will be called the “cut portion”.
Next, the CPU 91A determines whether the peeling part 4A and conveying guide 4B are arranged in the second position (S172). When the CPU 91A determines that the peeling part 4A and conveying guide 4B are in the first position (S172: NO), the CPU 91A advances to S175. When the CPU 91A determines that the peeling part 4A and conveying guide 4B are in the second position (S172: YES), the CPU 91A places the peeling part 4A and conveying guide 4B in the first position by rotating the motor Mw1 through control of the drive circuit MC (S173; See
The CPU 91A controls the drive circuit MC to drive the motor Mw2 in reverse. At this time, the first roller 301 and second roller 302 rotate counterclockwise and the third roller 303 rotates clockwise, as illustrated in
The CPU 91A determines whether the cut portion of the tape 10, which is the upstream end of the tape 10 in the conveying direction Y4, has reached the position Ps2 downstream of the third roller 303 in the conveying direction Y4 (S177). When the number of rotations of the motor Mw2 since the start of the reverse driving of the motor Mw2 in the process of S175 is less than a third prescribed number, the CPU 91A determines that the cut portion of the tape 10 has not reached the position Ps2 (S177: NO) and returns to the process of S177. When the number of rotations of the motor Mw2 after the start of the reverse driving of the motor Mw2 in the process of S175 becomes greater than or equal to the third prescribed number, the CPU 91A determines that the cut portion of the tape 10 has reached the position Ps2 (S177: YES). The CPU 91A controls the drive circuit MC to halt the reverse drive of the motor Mw2, which has been started in the process of S175 (S179). This halts the rotation of the first roller 301, second roller 302, and third roller 303.
Since the cut portion of the tape 10 has reached the position Ps2, this cut portion has moved to the downstream side of the third roller 303 in the conveying direction Y4. In other words, the entire tape 10 is now arranged downstream of the third roller 303 in the conveying direction Y4. Thus, the CPU 91A executes the same process of S107 through S113 in the tape replacement process (see
When an input operation indicating that attachment of a tape cassette TC has been completed is inputted via the operation unit 120A, the CPU 91A determines whether the sensor Sp1 has outputted a signal indicating that the second cover 122 is closed and whether the sensor Sp2 has outputted a signal indicating that a new tape cassette TC is attached to the tape accommodating unit 2A (S107). When the CPU 91A determines that the second cover 122 is closed and a new tape cassette TC is attached to the tape accommodating unit 2A (S107: YES), the CPU 91A controls the drive circuit MC to rotate the motor Mp2 in order to move the platen holder 22 from the standby position to the printing position. As a result, the platen roller 22A is brought adjacent to the thermal head 21, and the tape sub-roller 22B is brought adjacent to the drive roller Ts of the tape cassette TC.
The CPU 91A controls the drive circuit MC to drive the motor Mw2 in reverse (S109). The first roller 301 conveys the tape 10 drawn out from the tape cassette TC along the conveying path R1 in the conveying direction Y1 while nipping the tape 10 in cooperation with the fourth roller 304 between the first roller 301 and fourth roller 304 (see
A process in response to an operational failure will be described with reference to
To begin, after the peeling part 4A begins peeling off the label 10A and the second roller 302 begins conveying the label 10A in S151 of the main process (see
The CPU 91A temporarily halts the print control underway in the main process (
Next, the CPU 91A determines whether opening and closing of the first cover 121 have been performed based on signals outputted from the sensor Sw6 (S209). When the CPU 91A determines that opening and closing of the first cover 121 have not been performed (S209: NO), the CPU 91A returns to S209. Note that, in order to clear the jamming of the label 10A from the peeling part 4A, the user opens the first cover 121, removes the jammed label 10A from the peeling part 4A, and subsequently closes the first cover 121. When the CPU 91A determines that opening and closing of the first cover 121 have been performed (S209: YES), the CPU 91A advances to the process of S221. The CPU 91A reprints the image of the label 10A identified in the process of S205 and resumes print control in the main process (S221). The CPU 91A then ends the operational failure process.
On the other hand, when the label 10A is detected at the position Psi before the first time has elapsed after the start of peeling off the label 10A by the peeling part 4A in S151 of the main process (see
The CPU 91A temporarily halts print control currently underway in the main process (
Next, the CPU 91A determines whether opening and closing of the third cover 123 have been performed based on signals outputted from the sensor Sw7 (S239). When the CPU 91A determines that opening and closing of the third cover 123 have not been performed (S239: NO), the CPU 91A returns to the process of S239. Note that, in order to resolve the jamming of the label 10A at the affixing mechanism 6, the user opens the third cover 123, removes the label 10A from the affixing mechanism 6, and subsequently closes the third cover 123. When the CPU 91A determines that opening and closing of the third cover 123 have been performed (S239: YES), the CPU 91A advances to the process of S221. The CPU 91A reprints the image of the label 10A identified in the process of S235 and resumes print control in the main process (S221). The CPU 91A then ends the operational failure process.
For example, the user attaches a tape cassette TC to the label wrapping device 1A in a state where the peeling part 4A and conveying guide 4B are disposed in the first position (S101, S103, S105). In this case, the conveying guide 4B guides the tape 10 in the attached tape cassette TC toward the discharge part 16 (S109). Next, in a state where the peeling part 4A and conveying guide 4B are disposed in the second position (S144), the label 10A is peeled off from the tape 10 and the user wraps the label 10A around and affixes the label 10A to the cable 19 using the affixing mechanism 6 (S163). Hence, the label wrapping device 1A can facilitate the user in attaching the tape cassette TC in a state where the conveying guide 4B is disposed in the first position. Further, by switching the conveying guide 4B to the second position, the label wrapping device 1A can peel the label 10A off the tape 10 of the attached tape cassette TC and wrap the label 10A around and affix the label 10A to a cable 19.
The label wrapping device 1A moves the peeling part 4A and conveying guide 4B in conjunction with each other between the first position and second position. As a result, the label wrapping device 1A can suppress the label 10A from being peeled off the tape 10 being guided toward the discharge part 16 in a state where the peeling part 4A and conveying guide 4B are disposed in the first position. Additionally, the label wrapping device 1A can guide the label 10A peeled off the release material 10B by the peeling part 4A toward the affixing mechanism 6 in a state where the peeling part 4A and conveying guide 4B are disposed in the second position.
The third roller 303 of the label wrapping device 1A can properly convey the tape 10 guided by the conveying guide 4B disposed in the first position or the release material 10B from which the label 10A has been peeled off by the peeling part 4A toward the discharge part 16.
In the transmission unit 3B, the gear ratios of the gears 360 through 369 are adjusted so that the conveying speed of the tape 10 or release material 10B conveyed by the rotation of the third roller 303 is greater than the conveying speed of the tape 10 conveyed by the rotation of the first roller 301 when the motor Mw2 is driven in reverse. In this case, strong tension can be applied to the release material 10B conveyed by the third roller 303 in a state where the peeling part 4A and conveying guide 4B are disposed in the second position. Thus, the label 10A can be properly peeled off the release material 10B.
The follow roller 323 opposing the third roller 303 is configured of the cylindrical bodies 323A, 323B, and 323C that are arranged spaced apart from each other in the left-right direction. Further, the conveying guide 4B disposed in the first position extends between the pair of retaining parts 4C. With respect to the left-right direction, the right retaining part 4C is positioned further rightward than the rightmost cylindrical body 323A of the follow roller 323, and the left retaining part 4C is positioned further leftward than the leftmost cylindrical body 323C of the follow roller 323. In other words, portions of the conveying guide 4B are disposed at positions overlapping the cylindrical bodies 323A through 323C of the follow roller 323 in the left-right direction, and other portions of the conveying guide 4B are disposed at positions between the cylindrical bodies 323A and 323B and between the cylindrical bodies 323B and 323C of the follow roller 323 in the left-right direction. With this configuration, the conveying guide 4B can properly guide the tape 10 or release material 10B to areas between the cylindrical bodies 323A and 323B and between the cylindrical bodies 323B and 323C of the follow roller 323. Therefore, the label wrapping device 1A can reduce the possibility of the tape 10 or release material 10B becoming jammed between the conveying guide 4B and the follow roller 323.
When the first cover 121 is opened, the fourth roller 304 is moved to the separated position, separating from the tape 10. In this case, the user can easily remove the tape 10 from between the first roller 301 and fourth roller 304 while the first cover 121 is open, thereby facilitating maintenance when the tape 10 becomes jammed between the first roller 301 and fourth roller 304. Conversely, when the first cover 121 is closed, the fourth roller 304 is moved to the nipping position for nipping the tape 10. Accordingly, the fourth roller 304 enables the label wrapping device 1A to properly perform the operation of conveying the tape 10 toward the peeling and guiding mechanism 4 with the first roller 301.
The base portion 411 of the conveying guide 4B has the curved portion 41R with a radius of curvature r1. The guide portion 127 provided on the rear wall 121C of the first cover 121 has the curved portions 127R with a radius of curvature r2. The curved portion 41R of the conveying guide 4B is positioned further upstream than the upstream end of the guide portion 127 in the conveying direction Y4 of the tape 10. The radius of curvature r1 for the curved portion 41R of the conveying guide 4B is smaller than the radius of curvature r2 for the curved portions 127R of the guide portion 127. In other words, the tape 10 conveyed in the conveying direction Y4 is initially guided by the curved portion 41R of the conveying guide 4B having the smaller radius of curvature and is subsequently guided by the guide portion 127 having the larger radius of curvature. This configuration can reduce the potential for the tape 10 catching on the guide portion 127 while being guided by the peeling part 4A and conveying guide 4B disposed in the first position. Accordingly, the label wrapping device 1A can smoothly convey the tape 10 toward the discharge part 16.
The label wrapping device 1A has the follow roller 311 for conveying the label 10A peeled off by the peeling part 4A. Further, the protruding pieces 412A, 412B, and 412C in the protruding portion 412 of the conveying guide 4B pass between the spurs 311A, 311B, 311C, and 311D of the follow roller 311 when the conveying guide 4B moves between the first position and second position. Specifically, the protruding piece 412A passes the right side of the spur 311A, and the protruding piece 412C passes the left side of the spur 311D. The protruding piece 412B passes between the spurs 311B and 311C. With this configuration, the conveying guide 4B and follow roller 311 can be closely arranged in the label wrapping device 1A while reducing the possibility that the conveying guide 4B will contact the follow roller 311 during the course of moving between the first position and second position. Hence, the label wrapping device 1A can smoothly convey the label 10A along the conveying path R2.
When in the second position, the conveying guide 4B is downwardly separated from the conveying path R2 of the label 10A that has been peeled off the release material 10B by the peeling part 4A. By retracting the conveying guide 4B to a position where the conveying guide 4B does not interfere with the conveyed label 10A, the label wrapping device 1A can reduce the possibility that conveyance of the label 10A will be impeded due to the label 10A adhering to the conveying guide 4B after the label 10A is peeled off the release material 10B.
The label wrapping device 1A conveys the tape 10 printed by the printing unit 2B toward the peeling and guiding mechanism 4 using the first roller 301 and peels off the label 10A using the peeling part 4A. Hence, the user can wrap the printed label 10A around and affix the label 10A to a cable 19 using the label wrapping device 1A.
The pair of retaining parts 4C holds the peeling part 4A and conveying guide 4B from respective left and right sides, i.e., from both sides in the width direction of the label 10A. The label wrapping device 1A moves the peeling part 4A and conveying guide 4B in conjunction with each other in accordance with movement of the pair of retaining parts 4C. This configuration can suppress skew in the left and right end portions of the peeling part 4A and the conveying guide 4B, stabilizing the positions of the left and right end portions. As a result, the label wrapping device 1A can move the peeling part 4A and conveying guide 4B in conjunction with each other while reliably peeling off the label 10A with the peeling part 4A and guiding the label 10A with the conveying guide 4B.
When the weight of the peeling part 4A acts on the pair of retaining parts 4C in a state where the conveying guide 4B is disposed in the second position, the retaining parts 4C are urged to rotate counterclockwise when viewed from the right. This rotating direction is opposite the rotating direction (the clockwise direction) of the retaining parts 4C when the conveying guide 4B moves from the second position to the first position. In other words, the conveying guide 4B disposed in the second position does not move to the first position even when the weight of the peeling part 4A is applied. Therefore, the label wrapping device 1A can suppress the retaining parts 4C from rotating due to the weight of the peeling part 4A, thereby suppressing the conveying guide 4B from moving from the second position to the first position.
The label wrapping device 1A has the drive mechanism 4D, which moves the peeling part 4A and conveying guide 4B between the first position and second position. The label wrapping device 1A can switch the peeling part 4A and conveying guide 4B between the first position and the second position using the drive mechanism 4D.
The drive mechanism 4D has the pair of driving parts 46A, which move both left and right end portions of the peeling part 4A and the conveying guide 4B, i.e., both end portions of the peeling part 4A and conveying guide 4B in the width direction of the label 10A. The driving parts 46A in this configuration move the peeling part 4A and conveying guide 4B between the first position and second position by applying a force that is uniform along the width direction of the label 10A to the peeling part 4A and conveying guide 4B. Hence, since the label wrapping device 1A can apply a balanced force to both left and right end portions of each of the peeling part 4A and conveying guide 4B, the label wrapping device 1A can suitably move the peeling part 4A and conveying guide 4B.
The inserted part 461 is provided on each of the driving parts 46A, and the elongated hole 431 is formed in each of the retaining parts 4C. The inserted parts 461 are in contact with the upper end portions of the corresponding elongated holes 431 in the retaining parts 4C, whether the peeling part 4A and conveying guide 4B are in the first position or the second position. Therefore, the peeling part 4A and conveying guide 4B are stabilized when in the first position or second position. Thus, the label wrapping device 1A can reduce the possibility that the peeling part 4A and conveying guide 4B disposed in the first position or second position will move when the drive mechanism 4D is not driving. Accordingly, the label wrapping device 1A can stably maintain the peeling part 4A and conveying guide 4B in the first position or second position.
The position of the inserted part 461 when the peeling part 4A and conveying guide 4B are in the first position (see
The switching unit 3C transmits the rotational drive force of the motor Mw2 to the third roller 303 and rotates the third roller 303 in a state where the peeling part 4A and conveying guide 4B are disposed in the first position or in the second position. The switching unit 3C restricts rotation of the third roller 303 in a state where the peeling part 4A and conveying guide 4B are disposed between the first position and the second position. In other words, the label wrapping device 1A restricts the third roller 303 from conveying the release material 10B or the tape 10 while the peeling part 4A and conveying guide 4B are moving between the first position and the second position. Thus, the label wrapping device 1A can reduce the likelihood that tension from the release material 10B or tape 10 will be applied to the peeling part 4A and conveying guide 4B, leading to misalignment or other issues, due to the release material 10B and tape 10 being conveyed while the peeling part 4A and conveying guide 4B move between the first position and the second position.
The motor Mw2 that drives the first roller 301, second roller 302, and third roller 303 and the motor Mw1 that moves the peeling part 4A and conveying guide 4B between the first position and the second position are provided on the same side (the lower side) of a virtual plane extending horizontally and passing through the conveying path R2 of the label 10A. With this configuration, the label wrapping device 1A can be reduced in size by efficiently arranging the motors Mw1 and Mw2 in the housing 11.
After a tape cassette TC is attached, the label wrapping device 1A begins printing on the tape 10 (see
After moving the peeling part 4A and conveying guide 4B to the first position (S101 of
The label wrapping device 1A switches the peeling part 4A and conveying guide 4B from the first position to the second position (S144) at a time within a period of time from a time when the first roller 301 begins conveying the tape 10 (S133) to a time when the upstream edge of the tape 10 in the conveying direction Y1 reaches the peeling part 4A. With this configuration, in the label wrapping device 1A, the label 10A generated by being printed by the printing unit 2B and being cut by the cutting unit 2C can be peeled off from the release material 10B using the peeling part 4A and can be guided toward the affixing mechanism 6.
The label wrapping device 1A halts conveyance of the release material 10B by the third roller 303 after the label 10A peeled off the release material 10B by the peeling part 4A has moved to the downstream side of the peeling part 4A (S155). Thereafter, the label wrapping device 1A conveys just the label 10A in the conveying direction Y2 using the second roller 302 (S157). With this configuration, the label wrapping device 1A can halt conveyance of the release material 10B while the printed label 10A is being wrapped around and affixed to the cable 19 in the affixing mechanism 6, thereby reducing the possibility of the tape 10 becoming jammed by conveyance of the release material 10B. Further, since the label wrapping device 1A can convey the label 10A independently, the position at which the label 10A is peeled by the peeling part 4A can be separated from the position of the affixing mechanism 6, in which the label 10A is affixed to the cable 19. This configuration can reduce the potential for the label 10A becoming jammed in the passage area 300A, even when the label 10A is long. Therefore, the label wrapping device 1A can affix labels 10A of various lengths to cables 19.
When the label wrapping device 1A receives an instruction for replacement of the tape 10, the label 10A performs a full-cut on the tape 10 with the cutting unit 2C (S171). Thereafter, the label wrapping device 1A drives the third roller 303 until the cut portion of the cut tape 10 arrives at the position Ps2, which is further downstream than the third roller 303 (S175, S179). As a result, the label wrapping device 1A can discharge the cut tape 10 remaining in the passage area 300B, which includes the conveying path R4, to the outside through the discharge part 16. Hence, the user can replace the tape cassette TC after discharging all tape 10 from the passage area 300B. Further, the label wrapping device 1A can reduce the possibility of tape 10 remaining and becoming jammed between the first roller 301 and third roller 303.
When the label wrapping device 1A detects jamming of a label 10A at the peeling part 4A (S203) or jamming of a label 10A at the affixing mechanism 6 (S233), the label wrapping device 1A prints an image with the printing unit 2B that is the same as the image printed prior to the jam occurring (S221). In other words, the same image as the image printed on the jammed tape 10 is reprinted in the process of S221. With this configuration, when a label 10A becomes jammed, the label wrapping device 1A can resume printing by printing the same image as the image printed on the jammed label 10A.
When the label wrapping device 1A determines that the label 10A has not been detected at position Ps1 for the prescribed first time or greater since the start of peeling off the label 10A by the peeling part 4A (S201: NO), the label wrapping device 1A determines that jamming of the label 10A has occurred at the peeling part 4A (S203). Further, when the label wrapping device 1A determines that the label 10A has continuously been detected for the second time or greater since the label 10A was initially detected at position Ps1 (S231: YES), the label wrapping device 1A determines that jamming of the label 10A has occurred at the affixing mechanism 6 (S233). As a result, the label wrapping device 1A can detect an operational failure and identify the location where a label jamming has occurred.
While the invention has been described in conjunction with the example structure outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiment of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below:
The method of printing with the printing unit 2B is not limited to that in the embodiment. For example, the label wrapping device 1A may print using a receptor-type tape cassette TC. In this case, the tape cassette TC may accommodate a tape 10 having the label 10A, and the release material 10B affixed to the adhesive surface Ur of the label 10A that is coated with adhesive. The printing unit 2B may print on the opposite surface Us of the label 10A, which is the opposite surface of the adhesive surface Ur. In this case, the label 10A may be a die-cut label, which has been pre-cut to a predetermined size, for example. The label wrapping device 1A need not possess the cutting unit 2C.
The label wrapping device 1A need not possess the printing unit 2B and cutting unit 2C. The printing of tape 10 may be performed by an external printing device. The label wrapping device 1A may use the tape 10 printed by this printing device to wrap and affix labels around cables 19. The objects to which labels 10A are affixed are not limited to cables 19 but may be other adherends.
The conveying guide 4B may contact the tape 10 from below while in the first position to guide the tape 10 toward the conveying path R4. The conveying guide 4B may contact the opposite surface Us of the label 10A from below while in the second position to guide the label 10A toward the conveying path R2.
The shape of the conveying guide 4B is not limited to that in the above embodiment. For example, the conveying guide 4B may be a pair of plate-shaped members separated from each other in the up-down direction. The conveying guide 4B may guide the tape 10 toward the conveying path R4 in a state where the conveying guide 4B is disposed in the first position. In this case, the conveying guide 4B may guide the tape 10 by having the tape 10 contact opposing surfaces of the pair of plate-shaped members. On the other hand, the conveying guide 4B may guide the label 10A toward the conveying path R2 in a state where the conveying guide 4B is disposed in the second position. In this case, the conveying guide 4B may guide the label 10A by having the label 10A contact the opposing surfaces of the pair of plate-shaped members. The pair of opposing surfaces may be provided with rollers to reduce the frictional force between the surfaces and the tape 10 or label 10A.
The peeling part 4A and conveying guide 4B need not be coupled together but may be moved between the first and second positions by separate drive mechanisms. In this case, the timing for switching the peeling part 4A and conveying guide 4B between the first position and second position need not be the same for both. For example, the label wrapping device 1A may move the peeling part 4A from the first position to the second position after moving the conveying guide 4B from the first position to the second position. Further, the label wrapping device 1A may move the conveying guide 4B from the second position to the first position after moving the peeling part 4A from the second position to the first position, for example.
In place of the third roller 303, a follow roller may be arranged opposite the follow roller 323. These follow rollers may guide the tape 10 conveyed by the first roller 301 or the release material 10B from which the label 10A has been peeled by the peeling part 4A toward the discharge part 16 along the conveying paths R3 and R4.
When the motor Mw2 is driven in reverse, the conveying speed at which the tape 10 or release material 10B is conveyed by the rotation of the third roller 303 may be lower than the conveying speed at which the tape 10 is conveyed by the rotation of the first roller 301. When the motor Mw2 is driven in reverse, the conveying speed at which the tape 10 is conveyed by the rotation of the first roller 301 may be the same as the conveying speed at which the tape 10 or release material 10B is conveyed by the rotation of the third roller 303.
The follow roller 323 may be configured of a single cylindrical body. In this case, the follow roller 323 may convey the tape 10 or release material 10B toward the discharge part 16 in cooperation with the third roller 303 while nipping the tape 10 or release material 10B in its entirety in the width direction between the follow roller 323 and the third roller 303.
The lever 31S may be manually operable by the user. In this case, the label wrapping device 1A can switch the fourth roller 304 between the nipping position and the separated position, regardless of the state of the first cover 121. The fourth roller 304 may also be switched between the nipping position and separated position by the drive of a motor.
The radius of curvature r1 for the curved portion 41R of the conveying guide 4B may be the same as the radius of curvature r2 for the curved portions 127R of the guide portion 127. In this case, the curved portions 41R and 127R may be arranged along arcs having a common center. The radius of curvature r1 for the curved portion 41R of the conveying guide 4B may also be greater than the radius of curvature r2 for the curved portions 127R of the guide portion 127.
The follow roller 311 may have just the spurs 311A and 311D and need not possess the spurs 311B and 311C. In this case, the conveying guide 4B may be configured just of the base portion 411 and not the protruding portion 412. The base portion 411 of the conveying guide 4B may pass between the spurs 311A and 311D when the conveying guide 4B moves between the first position and second position. Alternatively, the conveying guide 4B may pass the upstream side of the follow roller 311 in the conveying direction Y2 during the course of moving between the first position and second position.
The curved portion 41R of the conveying guide 4B disposed in the second position may be arranged along the conveying path R2 of the label 10A. In other words, the conveying guide 4B disposed in the second position may contact the label 10A to guide the label 10A in the conveying direction Y2.
The label wrapping device 1A need not possess the first roller 301 and may convey the tape 10 toward the peeling and guiding mechanism 4 using the platen roller 22A.
The peeling part 4A and conveying guide 4B may be held at just one of the left and right end portions thereof. That is, the label wrapping device 1A may possess just one of the retaining parts 4C.
When the weight of the peeling part 4A is applied to the retaining parts 4C in a state where the conveying guide 4B is disposed in the second position, the retaining parts 4C may be configured to rotate clockwise in a right-side view. In other words, this rotating direction may be the same as the rotating direction (the clockwise direction) of the retaining parts 4C when the conveying guide 4B is moved from the second position to the first position. In this case, the label wrapping device 1A can move the conveying guide 4B from the second position toward the first position using the weight of the peeling part 4A.
Each of the retaining parts 4C may have a retaining through-hole that penetrates the retaining part 4C in the left-right direction. Each of the side plates 13A and 13B of the frame 13 has a first through-hole positioned to overlap the retaining through-hole when the peeling part 4A and conveying guide 4B are in the first position, and a second through-hole positioned to overlap the retaining through-hole when the peeling part 4A and conveying guide 4B are in the second position. The user may restrict movement of the retaining parts 4C while the peeling part 4A and conveying guide 4B are in the first position by inserting pins into the retaining through-holes and first through-holes in a state where the peeling part 4A and conveying guide 4B are in the first position. The user may also restrict movement of the retaining parts 4C while the peeling part 4A and conveying guide 4B are in the second position by inserting pins into the retaining through-hole and second through-holes in a state where the peeling part 4A and conveying guide 4B are in the second position. With this configuration, the label wrapping device 1A can stabilize the positions of the peeling part 4A and conveying guide 4B since the insertion of pins can restrict rotation of the retaining parts 4C.
The label wrapping device 1A may possess a lever for switching the positions of the peeling part 4A and conveying guide 4B between the first position and second position. The user may switch positions of the peeling part 4A and conveying guide 4B by operating the lever.
The drive mechanism 4D may possess just one of the driving parts 46A. In this case, the drive mechanism 4D may move the peeling part 4A and conveying guide 4B between the first position and second position by applying a force to only one of the retaining parts 4C.
The positions of the inserted parts 461 relative to the elongated holes 431 may differ between when the peeling part 4A and conveying guide 4B are in the first position and when the peeling part 4A and conveying guide 4B are in the second position. For example, the inserted parts 461 of the driving parts 46A may be in contact with the upper end portions of the elongated holes 431 in the corresponding retaining parts 4C when the peeling part 4A and conveying guide 4B are disposed in the first position. Conversely, the inserted parts 461 of the driving parts 46A may be in contact with the lower end portion of the elongated holes 431 in the corresponding retaining parts 4C when the peeling part 4A and conveying guide 4B are disposed in the second position.
The rotational shaft 46C of the pair of driving parts 46A may be arranged in a position offset from the centers of the driving parts 46A. In this case, the positions of the inserted parts 461 when the peeling part 4A and conveying guide 4B are disposed in the first position, the positions of the inserted parts 461 when the peeling part 4A and conveying guide 4B are disposed in the second position, and the position of the rotational shaft 46C of the drive mechanism 4D need not be arranged along the virtual arc Cm when viewed from the right. Grooves may be formed in the outer surfaces of the driving parts 46A in place of the inserted parts 461, and inserted parts inserted into the grooves of the driving parts 46A may be provided on the retaining parts 4C in place of the elongated holes 431.
The link mechanism 37 of the switching unit 3C may be pivotally moved by the drive of a motor. For example, the link mechanism 37 may be coupled to the motor Mw1, which moves the peeling part 4A and conveying guide 4B between the first position and second position, and may pivotally move in accordance with the rotation of the motor Mw1. The transmission unit 3B need not possess the switching unit 3C, and the gear 368 may be constantly in meshing engagement with the gears 365B and 369.
The motors Mw1 and Mw2 may be arranged on different sides of the virtual plane extending horizontally and passing through the conveying path R2 of the label 10A. For example, the motor Mw1 may be disposed in a space upward relative to the virtual plane and covered by the fourth cover 124.
The label wrapping device 1A may place the peeling part 4A and conveying guide 4B in the second position at the timing that printing is started on the tape 10 (S135). In this case, the label 10A can be peeled off the release material 10B immediately after the tape 10 is printed. The label wrapping device 1A may also allow a tape cassette TC to be attached to the tape accommodating unit 2A in a state where the peeling part 4A and conveying guide 4B are disposed in the second position.
The label wrapping device 1A may perform printing with the printing unit 2B and cutting with the cutting unit 2C in a state where the peeling part 4A and conveying guide 4B are disposed in the second position. The label wrapping device 1A may convey, using the first roller 301, the label 10A toward the peeling part 4A and conveying guide 4B being maintained in the second position.
The first roller 301, second roller 302, and third roller 303 may always rotate in conjunction with each other to convey the label 10A, release material 10B, and tape 10.
The label wrapping device 1A may determine based on signals outputted from the sensor Sw2 whether the cut portion of the cut tape 10, which is the upstream end of the cut tape 10 in the conveying direction Y4, has reached position Ps2, which is positioned downstream relative to the third roller 303 in the conveying direction Y4 (S177). When the sensor Sw2 has not detected the cut portion of the cut tape 10 and the CPU 91A determines that the cut portion of the cut tape 10 has not reached position Ps2 (S177: NO), the CPU 91A may return to the process of S177. When the sensor Sw2 detected the cut portion of the cut tape 10 and the CPU 91A determines that the cut portion of the cut tape 10 has reached position Ps2 (S177: YES), the CPU 91A may control the drive circuit MC to halt the reverse drive of the motor Mw2 that has been started in the process of S175 (S179). This halts the rotation of the first roller 301, second roller 302, and third roller 303.
The user may notify the label wrapping device 1A via the operation unit 120A that a printing problem (a printing failure) has occurred with the printing unit 2B. The label wrapping device 1A may execute the process in S209 through S221 of
The present disclosure contains the following aspects.
(Aspect 1) According to aspect 1, a label affixing device includes: a first conveying part; a peeling part; an affixing part; a discharge part; and a conveying guide. The first conveying part is configured to convey a tape from an upstream side toward a downstream side. The tape includes a label and a release material affixed to the label. The peeling part is configured to peel the label off the release material. The peeling part is disposed further downstream than the first conveying part in a conveying direction of the tape. The affixing part is configured to affix the label peeled off the release material by the peeling part to an adherend. The affixing part is disposed downstream relative to the peeling part in a conveying direction of the label. The release material from which the label has been peeled off by the peeling part is discharged through the discharge part. The discharge part is disposed downstream relative to the peeling part in a conveying direction of the release material. The conveying guide is switchable between a first position and a second position. In the first position, the conveying guide guides the tape toward the discharge part. In the second position, the conveying guide guides the label peeled off the release material by the peeling part toward the affixing part.
For example, the user attaches a tape to the label affixing device in a state where the conveying guide is disposed in the first position. In this case, the conveying guide guides the tape toward the discharge part. Next, in a state where the conveying guide is disposed in the second position, the label is peeled off from the tape and the user affixes the label to an adherend using the affixing part. Hence, the label affixing device can facilitate the user in attaching the tape in a state where the conveying guide is disposed in the first position. Further, by switching the conveying guide to the second position, the label affixing device can peel the label off the attached tape and affix the label to the adherend.
(Aspect 2) In the label affixing device according to the aspect 1, the peeling part and the conveying guide may move in conjunction with each other, the peeling part may not peel the label off the release material in a state where the conveying guide is disposed in the first position, and the peeling part may peel the label off the release material in a state where the conveying guide is disposed in the second position. By moving the peeling part and the conveying guide in conjunction with each other, the label affixing device can suppress the label from being peeled off the tape being guided toward the discharge part and can guide the label peeled off the release material by the peeling part toward the affixing part.
(Aspect 3) In the label affixing device according to the aspect 1 or 2, the label affixing device may further include a third conveying part configured to convey the tape or the release material from which the label has been peeled off by the peeling part. The label affixing device can properly convey the tape guided by the conveying guide disposed in the first position or the release material from which the label has been peeled off by the peeling part toward the discharge part.
(Aspect 4) In the label affixing device according to the aspect 3, a conveying speed at which the tape or the release material is conveyed by the third conveying part may be greater than a conveying speed at which the tape is conveyed by the first conveying part. The label can be properly peeled off the release material because strong tension can be applied to the release material conveyed by the third conveying part.
(Aspect 5) In the label affixing device according to the aspect 3 or 4, the third conveying part may include a third roller, the label affixing device may further include a plurality of third auxiliary rollers adjacent to each other in a direction orthogonal to a conveying direction in which the tape or the release material is conveyed, the plurality of third auxiliary rollers may be configured to nip, in cooperation with the third roller, the tape or the release material between the plurality of third auxiliary rollers and the third roller, and at least part of the conveying guide disposed in the first position may be arranged between the plurality of third auxiliary rollers in the direction orthogonal to the conveying direction in which the tape or the release material is conveyed. Since the conveying guide can properly guide the tape or release material to areas between the plurality of third auxiliary rollers, the label affixing device can reduce the possibility of the tape or release material becoming jammed between the conveying guide and the plurality of third auxiliary rollers.
(Aspect 6) In the label affixing device according to any one of the aspects 1 to 5, the first conveying part may include a first roller, the label affixing device may further include a fourth roller and a first cover, the fourth roller may oppose the first roller with a conveying path of the tape interposed between the fourth roller and the first roller, the first cover may be configured to be opened and closed between a state where a conveying path through which the label peeled off the release material by the peeling part passes is exposed and a state where the conveying path through which the label peeled off the release material by the peeling part passes is not exposed, the fourth roller may nip the tape while the first cover is closed, and the fourth roller may be separated from the tape while the first cover is open. Since the first roller and the fourth roller are separated from each other in accordance with opening of the first cover, the label affixing device can facilitate the user in performing maintenance.
(Aspect 7) In the label affixing device according to any one of the aspects 1 to 6, the conveying guide may have a first curved portion formed at a portion of the conveying guide which faces the peeling part, the label affixing device may further include a guide portion provided on a conveying path of the tape guided by the conveying guide disposed in the first position, the guide portion may be configured to guide the tape along the conveying path of the tape, the guide portion may have a second curved portion, the first curved portion may be positioned further upstream than an upstream end portion of the guide portion in a conveying direction of the tape, and a radius of curvature of the first curved portion may be smaller than a radius of curvature of the second curved portion. The label affixing device can reduce the possibility potential for the tape catching on the guide portion while being guided by the conveying guide disposed in the first position. Accordingly, the label affixing device can smoothly convey the tape toward the discharge part.
(Aspect 8) In the label affixing device according to any one of the aspects 1 to 7, the label affixing device may further include a plurality of conveying spurs configured to guide the label peeled off the release material by the peeling part, and the conveying guide may have at least one protruding portion configured to pass between the plurality of conveying spurs during the course of movement of the conveying guide between the first position and the second position. The label affixing device can reduce the possibility that the conveying guide will contact the plurality of conveying spurs during the course of moving between the first position and second position.
(Aspect 9) In the label affixing device according to any one of the aspects 1 to 8, the conveying guide disposed in the second position may be separated from a conveying path of the label peeled off the release material by the peeling part. By retracting the conveying guide to a position where the conveying guide does not interfere with the conveyed label, the label affixing device can reduce the possibility that conveyance of the label will be impeded due to the label adhering to the conveying guide after the label is peeled off the release material.
(Aspect 10) In the label affixing device according to any one of the aspects 1 to 9, the label affixing device may further include a printing unit configured to print on a portion of the tape, and the first conveying part may be configured to convey the tape printed by the printing unit. The user can affix the printed label to the adherend using the label affixing device.
(Aspect 11) In the label affixing device according to the aspect 2, the label affixing device may further include a retaining part retaining the conveying guide and the peeling part from both sides in a width direction of the label, and the conveying guide and the peeling part may move in conjunction with each other in accordance with movement of the retaining part. The label affixing device can move the peeling part and conveying guide in conjunction with each other while reliably peeling off the label with the peeling part and guiding the label with the conveying guide.
(Aspect 12) In the label affixing device according to the aspect 11, the retaining part may be pivotally movable, the conveying guide may move between the first position and the second position in accordance with pivotal movement of the retaining part, and a rotating direction of the retaining part when a weight of the peeling part acts on the retaining part in a state where the conveying guide is disposed in the second position may be opposite a rotating direction of the retaining part when the conveying guide moves from the second position to the first position. The label affixing device can suppress the retaining part from rotating due to the weight of the peeling part, thereby suppressing the conveying guide from moving from the second position to the first position.
(Aspect 13) In the label affixing device according to the aspect 11 or 12, the label affixing device may further include a frame and a pin, the frame may support the retaining part so that the retaining part is pivotally movable, and the pin may be configured to be inserted through the retaining part to restrict pivotal movement of the retaining part. By restricting rotation of the retaining part, the label affixing device can stabilize the positions of the conveying guide and peeling part.
(Aspect 14) In the label affixing device according to any one of the aspects 1 to 13, the label affixing device may further include a drive mechanism configured to move the conveying guide between the first position and the second position. The label affixing device can switch the conveying guide between the first position and the second position using the drive mechanism.
(Aspect 15) In the label affixing device according to the aspect 14, the drive mechanism may include a pair of driving parts configured to move end portions of the conveying guide, and the end portions may be both end portions of the conveying guide in a width direction of the label. By applying a force that is uniform along the width direction of the label to the conveying guide, the label affixing device can suitably move the conveying guide between the first position and the second position.
(Aspect 16) In the label affixing device according to the aspect 14 or 15, the conveying guide may be configured to move between the first position and the second position by rotating about a prescribed rotational shaft, the drive mechanism may include a cam provided with an inserted part inserted into an elongated hole formed in the retaining part retaining the conveying guide, rotation of the cam may cause the conveying guide to move between the first position and the second position, and the inserted part may be disposed at either of both end portions of the elongated hole both in a state where the conveying guide is disposed in the first position and in a state where the conveying guide is disposed in the second position. The label affixing device can reduce the possibility that the conveying guide disposed in the first position or second position will move when the drive mechanism is not driving. Accordingly, the label affixing device can stably maintain the conveying guide in the first position or second position.
(Aspect 17) In the label affixing device according to the aspect 16, a position of the inserted part when the conveying guide is disposed in the first position, a position of the inserted part when the conveying guide is disposed in the second position, and a rotational center of the cam may be arranged in a circumferential direction about the rotational shaft of the conveying guide. The label affixing device can suppress the conveying guide from rotating or tilting when an external force is applied to the conveying guide, thereby suitably guiding the label using the conveying guide.
(Aspect 18) In the label affixing device according to the aspect 3, the third conveying part may include a third roller and a transmission unit, the transmission unit may be configured to transmit a rotational drive force to the third roller, and the transmission unit may prohibit transmission of the rotational drive force to the third roller during movement of the conveying guide between the first position and the second position. With this configuration, the label affixing device can suppress the third roller from conveying the release material when the conveying guide moves between the first position and the second position.
(Aspect 19) In the label affixing device according to any one of the aspects 1 to 18, the label affixing device may further include a conveying motor and a moving motor, the conveying motor may be configured to drive at least the first conveying part, the moving motor may be configured to move the conveying guide between the first position and the second position, and the conveying motor and the moving motor may be positioned on the same side of a virtual plane passing through a conveying path of the label. The label affixing device can be reduced in size by efficiently arranging the conveying motor and the moving motor.
(Aspect 20) In the label affixing device according to the aspects 1 to 19, the label affixing device may further include a printing unit configured to print on a portion of the label, the first conveying part may be configured to convey the tape printed by the printing unit, and the label affixing device may further include starting means for starting printing by the printing unit in a state where the conveying guide is disposed in the first position. The label affixing device can reduce the conveying load on the tape when beginning to print on the label, so that printing with the printing unit can be performed appropriately.
(Aspect 21) In the label affixing device according to the aspect 20, the label affixing device may further include first driving means for placing the conveying guide in the first position in a ready state before the starting means starts printing. The label affixing device can reduce the tendency for the tape being bent by the conveying guide disposed in the second position.
(Aspect 22) In the label affixing device according to the aspect 21, the ready state may be a state before the tape is attached. The label affixing device can further greatly reduce the tendency for the attached tape being bent because the tape is attached in a state where the conveying guide is disposed in the first position.
(Aspect 23) In the label affixing device according to any one of the aspects 20 to 22, the label affixing device may further include second driving means for switching the conveying guide from the first position to the second position at a time within a period of time from a time when the first conveying part starts conveying the tape to a time when an edge of the label of the tape being conveyed has reached the peeling part, and the edge of the label may be an upstream edge of the label in the conveying direction of the tape. The label affixing device can peel the label printed by the printing unit off the release material using the peeling part and then guide the printed label toward the affixing part.
(Aspect 24) In the label affixing device according to the aspect 23, the label affixing device may further include a second conveying part and a third conveying part, the second conveying part may be configured to convey the label peeled off the release material by the peeling part toward the affixing part, the third conveying part may be configured to convey the tape or the release material from which the label has been peeled off by the peeling part, and the label affixing device may further include third driving means for performing conveyance of the label by the second conveying part without performing conveyance of the release material by the third conveying part when an upstream edge of the label in the conveying direction of the label has moved to a downstream side of the peeling part in the conveying direction of the label by the label peeled off the release material by the peeling part being guided by the conveying guide disposed in the second position. The label affixing device halts conveyance of the release material by the third conveying part after the label peeled off the release material by the peeling part has moved to the downstream side of the peeling part. Thereafter, the label affixing device conveys just the label using the second conveying part. With this configuration, the label affixing device can halt conveyance of the release material while the printed label is being affixed to the adherend in the affixing part, thereby reducing the possibility of the tape becoming jammed doe to conveyance of the release material. Further, since the label affixing device can convey the label independently, the position at which the label is peeled by the peeling part can be separated from the position of the affixing part. Therefore, the label affixing device can affix labels of various lengths to adherends.
(Aspect 25) In the label affixing device according to any one of the aspects 20 to 24, the label affixing device may further include discharging means for conveying the tape toward the discharge part using the first conveying part in a state where the conveying guide is disposed in the first position. The label affixing device can discharge the tape remaining in the conveying path to the outside through the discharge part.
(Aspect 26) In the label affixing device according to the aspect 25, the label affixing device may further include a third conveying part, the third conveying part may be configured to convey the tape or the release material from which the label has been peeled off by the peeling part, the label affixing device may further include receiving means for receiving an instruction for replacement of the tape, the label affixing device may further include cutting means for cutting the tape using a cutting unit when the receiving means receives the instruction, the cutting unit may be disposed further upstream than the peeling part in the conveying direction of the tape, and the discharging means may convey, after the cutting means cuts the tape, the cut tape using the third conveying part until an upstream edge of the cut tape in the conveying direction of the tape has moved to a downstream side of the third conveying part. In the label affixing device, a tape can be replaced after all tape is discharged from the conveying path.
(Aspect 27) In the label affixing device according to the aspect 26, when a first sensor disposed further downstream than the third conveying part in the conveying direction of the tape has detected a cut portion of the cut tape after the start of conveyance of the cut tape by the third conveying part, the discharging means may halt the conveyance of the tape by the first conveying part and the third conveying part. The label affixing device can reduce the possibility of the tape remaining and becoming jammed between the first conveying part and the third conveying part.
(Aspect 28) In the label affixing device according to the aspect 25, the label affixing device may further include detecting means for detecting an operational failure or a printing failure and reprinting means for printing, when the detecting means has detected an operational failure or a printing failure, an image using the printing unit that is the same as an image printed before the detection of the operational failure or the printing failure. The label affixing device can detect an operational failure or a printing failure and then resume printing.
(Aspect 29) In the label affixing device according to the aspect 28, the label affixing device may further include a second sensor configured to detect a presence or absence of the label, the second sensor may be disposed further downstream than the peeling part in the conveying direction of the label, the detecting means may detect an operational failure related to a label jamming at the peeling part when the second sensor has not detected the label peeled off the release material by the peeling part for a prescribed period of time or greater since peeling of the label off the release material, and the detecting means may detect an operational failure related to a label jamming at the affixing part when the second sensor has continuously detected the label for a prescribed period of time or greater since the start of the detection of the label by the second sensor. The label affixing device can detect an operational failure and identify the location where a label jamming has occurred.
The label wrapping device 1A is an example of the “label affixing device” in the present disclosure. The first roller 301 is an example of the “first conveying part” in the present disclosure. The second roller 302 is an example of the “second conveying part” in the present disclosure. The affixing mechanism 6 is an example of the “affixing part” in the present disclosure. The third roller 303 is an example of the “third conveying part” in the present disclosure. The cylindrical bodies 323A, 323B, and 323C of the follow roller 323 are each an example of the “third auxiliary roller” in the present disclosure. The curved portion 41R is an example of the “first curved portion” in the present disclosure. The curved portion 127R is an example of the “second curved portion” in the present disclosure. The spurs 311A, 311B, 311C, and 311D of the follow roller 311 are each an example of the “conveying spur” in the present disclosure. The motor Mw2 is an example of the “conveying motor” in the present disclosure. The motor Mw1 is an example of the “moving motor” in the present disclosure. The CPU 91A executing the process of S135 is an example of the “starting means” in the present disclosure. The CPU 91A executing the processes of S101 and S131 is an example of the “first driving means” in the present disclosure. The CPU 91A executing the process of S144 is an example of the “second driving means” in the present disclosure. The CPU 91A executing the process of S157 is an example of the “third driving means” in the present disclosure. The CPU 91A executing the processes of S175 and S179 is an example of the “discharging means” in the present disclosure. The CPU 91A executing the process of S170 is an example of the “receiving means” in the present disclosure. The CPU 91A executing the process of S171 is an example of the “cutting means” in the present disclosure. The CPU 91A executing the processes of S203 and S233 is an example of the “detecting means” in the present disclosure. The CPU 91A executing the process of S221 is an example of the “reprinting means” in the present disclosure. The sensor Sw1 is an example of the “second sensor” in the present disclosure. The sensor Sw2 is an example of the “first sensor” in the present disclosure.
Number | Date | Country | Kind |
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2021-126147 | Jul 2021 | JP | national |
This is a by-pass continuation application of International Application No. PCT/JP2022/027081 filed on Jul. 8, 2022 claiming priority from Japanese Patent Application No. 2021-126147 filed on Jul. 30, 2021. The entire contents of the International Application and the priority application are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2022/027081 | Jul 2022 | WO |
Child | 18425976 | US |