This application is a 371 of PCT/JP2017/003742, filing date Feb. 2, 2017.
The present disclosure relates to a label-affixing machine that affixes a label to the back surface of a wrapped product and a stretch-wrapping machine including the label-affixing machine.
A label-affixing machine disclosed in the following Patent Literature 1 is known as a label-affixing machine that affixes a label to the back surface of a product. As illustrated in
The label printer 3, which is used here, issues a label 4 while separating the label 4 from a mount 41 so that the adhesive surface of the label 4 faces the label conveying means 6. The issued label 4 is held by the label holding means 5 that sucks the label 4. Then, when a product 1 being conveyed reaches a predetermined position, a solenoid 71 as the delivery means 7 is operated on the basis of a label detection signal of a sensor (not illustrated) and the label 4 held by the label holding means 5 is moved to a position, which is illustrated by a chain line, from a position, which is illustrated by a solid line, by the solenoid 71 so that the held label 4 is delivered to the label conveying means 6.
The delivered label 4 is conveyed upward in a state in which the adhesive surface of the delivered label 4 is affixed to string belts 61 of the label conveying means 6. Accordingly, the delivered label 4 joins the product 1 being conveyed and is affixed to the back surface of the product 1.
Patent Literature 1: Japanese Patent No. 4619571
Incidentally, in a case in which the product is a packed lunch, side dishes, or the like, raw materials and additives are printed on the label, which is to be affixed to the back surface of the product, and a cooking method or the like is printed on the label sometimes. The amount of printing of them varies depending on the product. For this reason, in a case in which a label with a mount where labels having a fixed size are affixed to a mount at a fixed pitch is used, there is a problem that the size of a label should be changed according to the amount of printing.
In contrast, in the case of a mountless label where a long label sheet is cut into a length corresponding to the amount of printing to form a label, the length of a label can be freely changed according to the amount of printing. Accordingly, the mountless label is preferred as a label to be affixed to the back surface of a product.
However, there is a problem that a mountless label cannot be used in the label-affixing machine disclosed in Patent Literature 1. The reason for this is as follows: as illustrated in
Accordingly, a method of feeding the cut label 4 from the rollers 8 by rotationally driving the pair of rollers 8 is also considered. However, even in this case, the rear end portion of the label 4 getting out of the rollers 8 remains at a position where the rear end portion of the label 4 interferes with the rollers 8. For this reason, when the label 4 held by the label holding means 5 is to be moved toward the label conveying means 6, there is another problem that the posture of the label 4 is lost since the adhesive surface of the label 4 comes into contact with the rollers 8.
The disclosure has been made to solve the above-mentioned problems, and an object of the disclosure is to provide a label-affixing machine that can use not only a label with a mount but also a mountless label and a stretch-wrapping machine on which the label affixing machine is mounted.
A label-affixing machine according to an aspect of the disclosure is a label-affixing machine that affixes a label, which is conveyed by a label conveying body, to a back surface of a product being conveyed. The label-affixing machine includes: a label holding unit configured to hold the label so that an adhesive surface of the label faces outward; a pressing mechanism configured to press a label conveying body, which is disposed on a side facing the label holding unit, against the adhesive surface of the held label by moving the label conveying body toward the label holding unit; and a controller that controls drive of the label conveying body and the pressing mechanism to affix the label to the back surface of the product.
In the label-affixing machine, the label conveying body can be pressed against the adhesive surface of the label and the label 4 can be moved just as it is in that state in the direction where the label is issued. Accordingly, even though not only a label with a mount is used but also a mountless label is used, the label can be affixed to the back surface of the same product.
In the label-affixing machine according to the aspect of the disclosure, the controller may control the drive of the label conveying body and the pressing mechanism to allow the label conveying body to be away from the label holding unit while the label is issued and, once the issuing of the label ends, to press the label conveying body against the adhesive surface of the held label.
In the label-affixing machine according to the aspect of the disclosure, the controller may control the drive of the label conveying body and the pressing mechanism to allow the label conveying body to travel upward in a state in which the label conveying body is away from the label holding unit while the label is issued and, once the issuing of the label ends, to allow the label conveying body to stop after pressing the label conveying body against the adhesive surface of the issued label. Accordingly, it is possible to inhibit the curled front end portion of the label from being folded so that the adhesive surface of the label faces inward.
The label-affixing machine according to the aspect of the disclosure may further include a remaining amount detection unit for a label roll that is loaded into a label printer. In a case in which a detected remaining amount is equal to or smaller than a predetermined value, the controller may control the drive of the label conveying body and the pressing mechanism to allow the label conveying body to travel in a state in which the label conveying body is away from the label holding unit while the label is issued and, once the issuing of the label ends, to allow the label conveying body to stop after pressing the label conveying body against the adhesive surface of the issued label. Accordingly, it is possible to inhibit the curled front end portion of the label from not being sucked.
In the label-affixing machine according to the aspect of the disclosure, in a case in which the length of the label in a direction where the label is issued is equal to or smaller than a predetermined value, the controller may control the drive of the label conveying body and the pressing mechanism to allow the label conveying body to travel upward in a state in which the label conveying body is away from the label holding unit while the label is issued and, once the issuing of the label ends, to allow the label conveying body to stop after pressing the label conveying body against the adhesive surface of the issued label. Accordingly, it is possible to inhibit the curled front end portion of the label from floating.
In the label-affixing machine according to the aspect of the disclosure, the label printer, which issues the label, may include a cutter configured to cut a label sheet into a length corresponding to the amount of printing. The pair of rollers 8 (see
In the label-affixing machine according to the aspect of the disclosure, the controller may control the pressing mechanism to press the label conveying body against an adhesive surface of the label sheet to be cut before the label sheet is cut. Accordingly, the label, which is cut and separated from the label sheet, is affixed to and held by the label conveying body without causing a position deviation.
The label-affixing machine according to the aspect of the disclosure may further include a label sensor configured to detect a label to be conveyed by the label conveying body, and the controller may control the drive of the label conveying body and the pressing mechanism to allow the label conveying body to travel until the label is detected by the label sensor after the label conveying body is pressed against the adhesive surface of the label. Accordingly, even though the length of a label in the direction where the label is issued is variously changed, the front end portion of the label can be made to remain at the detection position of the label sensor.
The label-affixing machine according to the aspect of the disclosure may further include a conveyor configured to convey the product and a product detecting sensor configured to detect the product. Once the controller receives a detection signal from the product detecting sensor, the controller may allow the label conveying body to travel upward. Accordingly, when the product to be conveyed reaches the detection position of the product detecting sensor, a label, which stands by at a predetermined position, is sent and is affixed to the back surface of the product. Therefore, even though the length of the product in the conveying direction is changed, the label can be affixed to a predetermined position on the back surface of the product.
A stretch-wrapping machine according to an aspect of the disclosure includes a carry-out conveyor configured to send a wrapped product to the conveyor and the label-affixing machine, and the carry-out conveyor and the conveyor of the label-affixing machine are connected to each other through a power transmission mechanism.
In the stretch-wrapping machine, the carry-out conveyor of the wrapping machine and the conveyor of the label-affixing machine can be operated at the same speed in synchronization with each other.
According to the disclosure, it is possible to provide a label-affixing machine that can use not only a label with a mount but also a mountless label and a stretch-wrapping machine on which the label-affixing machine is mounted.
Embodiments will be described in detail below with reference to the drawings. Meanwhile, the same portions or corresponding portions will be denoted in the respective drawings by the same reference numerals and the repeated description thereof will be omitted.
The label holding unit 110 includes a negative-pressure chamber 112 that includes a plurality of suction ports 111 provided on one surface thereof, and sucks and holds the issued label 4 by these suction ports 111. For this reason, the pressure of air in the negative-pressure chamber 112 is set to low negative pressure that allows the label 4 sucked to the suction ports 111 to be slidable along the suction ports 111 without falling in a state in which the adhesive surface of the label 4 faces outward. Further, air may be applied to the label holding unit 110 to press the issued label 4 against the label holding unit 110 even by the pressure of air.
The conveying unit 120 conveys the label conveying body 121, to which the label 4 is affixed, to the back surface of the product 1. In
Further, in
The pressing mechanism 130 is a mechanism for allowing the conveying unit 120 to be close to and away from the label holding unit 110 to press the label conveying body 121 against the adhesive surface of the label 4 that is held by the label holding unit 110. For this purpose, in
The controller 140 performs control for controlling the operation timing of the conveying unit 120 and the operation timing of the pressing mechanism 130 to make the label conveying body 121 be away from the label holding unit 110 while a label 4 is issued and, once the issuing of the label ends, to press the label conveying body 121 against the adhesive surface of the held label.
That is, when the label printer 3 starts printing, a label 4 to be fed from the label printer 3 is raised while being sucked to the suction ports 111 of the label holding unit 110. Then, at a timing where the issuing of the label ends, the controller 140 actuates the pressing mechanism 130 to press the string belts 124 as the label conveying body 121 against the adhesive surface of the label 4. Accordingly, the label 4 is affixed to the string belts 124. In this state, the controller 140 rotates the respective pulleys 122 and 123 to allow the string belts 124 to travel in the direction of the arrow at a timing where the product 1 being conveyed reaches the affix position of the label 4. Accordingly, the label 4, which is conveyed by the string belts 124, protrudes from a product conveying surface, the back surface of the product 1 appears, and the label 4 is affixed to the back surface of the product 1. In more detail, when the string belts 124 turn around the upper pulley 122, the label 4 protrudes upward while being separated from the string belts 124, the back surface of the product 1 being conveyed appears, and the label 4 is affixed to the back surface of the product 1.
According to the label-affixing machine 100, as described above, the label conveying body 121 is pressed against the adhesive surface of the label 4 and the label 4 is raised just as it is in that state in a direction where the label 4 is issued. Accordingly, even though not only a label with a mount is used but also a mountless label is used, the label 4 can be affixed to the back surface of the same product 1.
Incidentally, since this kind of label 4 is wound around a paper core so that an adhesive surface of the label 4 faces inward, the label 4 to be issued tends to be curled so that the adhesive surface of the label 4 faces inward. For this reason, in a case in which the label 4 is issued from the label printer 3, the front end portion of the label 4 may float without being sucked to the suction ports 111 as illustrated in
In order to solve such a problem, the controller 140 controls the drive of the pressing mechanism 130 and the label conveying body 121 to allow the label conveying body 121 to travel upward in a state in which the label conveying body 121 is away from the label holding unit 110 while a label 4 is issued and, once the issuing of the label ends, to allow the label conveying body 121 to stop after pressing the label conveying body 121 against the adhesive surface of the issued label 4.
In
Incidentally, since the bending of the issued label 4 is less in a case in which the diameter of a label roll wound in the form of a roll is large, such curl does not cause a problem. However, since the bending of the issued label 4 is large in a case in which the diameter of a label roll is small, there is a case where the curled front end portion may not be sucked to the suction ports 111.
In preparation for such a case, the label-affixing machine 100 includes a remaining amount detection unit 150 for a label roll loaded into the label printer 3. In a case in which a detected remaining amount is equal to or smaller than a predetermined value, the controller 140 performs control for controlling the drive of the pressing mechanism 130 and the label conveying body 121 to allow the label conveying body 121 to travel upward in a state in which the label conveying body 121 is away from the label holding unit 110 while a label 4 is issued and, once the issuing of the label ends, to allow the label conveying body 121 to stop after pressing the label conveying body 121 against the adhesive surface of the held label 4.
For example, in a case in which the conveying speed of a label 4 to be fed from the label roll is constant, the rotational speed of the label roll is increased as the diameter of the roll is reduced. Accordingly, the remaining amount detection unit 150 can be formed of a sensor configured to detect the rotational speed of the label roll at the time of issuing of a label. In this case, in a case in which the detected rotational speed is equal to or higher than a predetermined value, it is determined that the remaining amount of the label roll is equal to or smaller than a predetermined value. Further, instead of this structure, a proximity sensor for detecting the position of a label roll can also be provided at the outermost peripheral position of a label roll, of which the remaining amount is equal to or smaller than a predetermined value, to form the remaining amount detection unit 150. In a case in which such a structure is employed, the remaining amount of a label roll, which causes the curled front end portion to be folded, is tested in advance and the diameter of a label roll, which is slightly larger than the diameter of a label roll where there is a concern that the curled front end portion may be folded, is set as the above-mentioned predetermined value.
Furthermore, in the case of a label 4 that has a short length in the direction where the label is issued, many suction ports 111 not closed by the label 4 remain. For this reason, since a suction force is reduced, the curled front end portion may float from the suction ports 111.
Accordingly, in a case in which the length of a label in the direction where the label is issued is equal to or smaller than a predetermined value, the controller 140 controls the drive of the pressing mechanism 130 and the label conveying body 121 to allow the label conveying body 121 to travel upward in a state in which the label conveying body 121 is away from the label holding unit 110 while the label 4 is issued and, once the issuing of the label ends, to allow the label conveying body 121 to stop after pressing the label conveying body 121 against the adhesive surface of the label.
The length of the label in the direction where the label is issued in this case is, for example, the length of a label to be fed per label. The length of the label in the direction where the label is issued in this case can be obtained in a case in which the label printer 3 develops print information as two-dimensional image data. Accordingly, the length of a label to be fed, which is obtained in a case in which the above-mentioned control is needed, is obtained in advance through a test operation, and is registered as the predetermined value.
Since curl, which is caused by a tendency to be wound, occurs not only in the case of a label with a mount and but also in the case of a mountless label likewise, the above-mentioned control can be applied not only in the case of the label with a mount of
For this reason, in a case in which the mountless label is used, the controller 140 controls the pressing mechanism 130 before the cutting of a label sheet 42 to press the label conveying body 121 against the adhesive surface of an issued label sheet 42. Accordingly, a label 4 can be cut and separated at a proper line.
In
Incidentally, the front end portion of a label to be issued from the label printer 3 is held by the label holding unit 110, but the rear end edge thereof remains at the separation position of a separation plate 33 of
For this reason, label sensors 43 and 44 for detecting the label 4 are provided at a predetermined position on the conveying path of the label conveying body 121, and the controller 140 allows the label conveying body 121 to be raised until the front end portion of the label 4 is detected by the label sensors 43 and 44 after the label conveying body 121 is pressed against the adhesive surface of the label 4. Accordingly, even though the length of a label in the direction where the label is issued is variously changed, the front end portion of the label can be made to remain at the detection position of the label sensors 43 and 44.
Photoelectric sensors, which detect that the label reaches in a case in which irradiation light is blocked by the label, can be used as the label sensors used in this case. A projector and an optical receiver are provided on the conveying path of a label at a predetermined position slightly below a position where a product 1 and the label 4 are to join each other, that is, at a position where irradiation light is blocked by the label 4 to be conveyed as illustrated in
Accordingly, even though the length of a label in the direction where the label is issued varies, the front end portion of the label 4 can always remain at a fixed position. Therefore, although one kind of control for sending the label conveying body 121 to the product 1 at a timing where the product 1 reaches a predetermined position is provided, labels 4 having different lengths in the direction where a label is issued can be affixed to a predetermined position on the back surface of a product.
The label-affixing machine 100 includes a conveyor 200 configured to convey a product 1, and a product detecting sensor 400 that detects the product 1 to be conveyed. The controller 140 allows the label conveying body 121 to travel upward in a case in which the controller 140 receives a product detection signal from the product detecting sensor 400.
Accordingly, when the product 1 to be conveyed reaches the detection position of the product detecting sensor 400, a label 4, which stands by at a predetermined position, is sent and is affixed to the back surface of the product 1. Therefore, even though the length of the product 1 in the conveying direction is changed, the label 4 can be affixed to a predetermined position on the back surface of the product.
Further, a stretch-wrapping machine includes a carry-out conveyor that sends a wrapped product 1 to the conveyor 200, and the carry-out conveyor and the conveyor 200 are connected to each other through a power transmission mechanism 212 to be described later. Accordingly, the carry-out conveyor of the wrapping machine and the conveyor 200 of the label-affixing machine can be operated at the same speed in synchronization with each other.
According to the above-mentioned label-affixing machine 100, since the label conveying body 121 is moved to the label holding unit 110 and conveys the label 4, which is held by the label conveying body 121, in the direction where the label is issued, the posture of the issued label 4 is not lost and the label can be affixed to the back surface of the product 1 just as it is even though not only a label with a mount but also a mountless label is used.
Further, even though a label of which the front end has a tendency to be curled is used, the curled front end portion of the label can be affixed to the label conveying body 121 while being pushed down in the direction where the label is issued. Accordingly, a label can be always affixed to the product 1 as a normal label 4 without a defect that the curled front end portion of the label is folded.
In addition, a label 4, which stands by at a predetermined position, is raised and is affixed to the back surface of the product 1 at a timing where a product 1 being conveyed reaches the detection position of the product detecting sensor 400. Accordingly, even though the length of a product in the conveying direction or the length of a label in the direction where the label is issued varies, a label 4 can be repeatedly affixed to a determined position on the back surface of the product.
Further, according to the stretch-wrapping machine, the conveyor, which sends a wrapped product 1 to the label-affixing machine 100, and the conveyor 200 of the label-affixing machine 100 can be operated at the same speed in synchronization with each other. Accordingly, affixing a label to a product 1 being conveyed is easily controlled, and a user can cope with a trouble after suspending the operation of the wrapping machine provided on the upstream side even though the trouble occurs in the label-affixing machine 100 provided on the downstream side.
An embodiment of the label-affixing machine and an embodiment of the stretch-wrapping machine on which the label-affixing machine is mounted will be described below with reference to
[Structure of Entire Machine]
In
<Stretch-Wrapping Machine>
The wrapping machine main body 1201 includes a carry-in conveyor 1202 that is provided on the side facing a worker 11 of
The product 10, which is not yet wrapped and placed on the weighing device 1203, is processed food, such as fresh food, a side dish, or a packed lunch, stored on a tray. For this reason, the name, weight, price, and the like of a product are printed on a price label to be affixed to the upper surface of the wrapped product 1, and raw materials, additives, and the like having been used are printed on a label 4 to be affixed to the back surface of the product 1.
The wrapping machine main body 1201 is provided with a lift mechanism, a film conveying mechanism, a film holding mechanism, and a film folding mechanism that are not illustrated and are well known. The unwrapped product 10, which is carried into the wrapping machine main body 1201 by the carry-in conveyor 1202, is lifted from below toward a film, which is horizontally stretched by the film conveying mechanism and the film holding mechanism, by the lift mechanism. The lifted product 10 is pushed up while the film is stretched, and the peripheral edge portion of the film, which is formed into a chevron shape in this way, is folded to the back surface of the product 10 by the film folding mechanism. The product 1, which is wrapped in this way, is discharged to a carry-out conveyor 1204, which is provided on the front side, through a heater conveyor (not illustrated).
The carry-out conveyor 1204 is disposed above the carry-in conveyor 1202 so as to be orthogonal to the carry-in conveyor 1202. The conveyor 200, which forms a part of the label-affixing machine 100, and a stock conveyor 500 that temporarily stocks products 1 to which the labels are affixed are connected to the downstream portion of the carry-out conveyor 1204. The carry-out conveyor 1204 and the conveyor 200 of the label-affixing machine 100 are adapted to be operated at the same speed in synchronization with each other by being connected to each other through a power transmission mechanism 212 of
Since such a structure is well known, the detailed description thereof will be omitted here and a label-affixing machine 100 according to an embodiment will be described next.
[Label-Affixing Machine]
In
<Conveyor>
As illustrated in side views of
<<Drive Belt>>
As illustrated in
Moreover, the main drive roller 208 is mounted on one end portion of a rotating shaft 210 parallel to each roller 201, and a gear, which meshes with an idle gear 211, is mounted on the an end portion of the rotating shaft 210 opposite to the main drive roller 208. Accordingly, the idle gear 211 is disposed in a space 212S opposite to the drive roller portions 206 of
In addition, a timing belt 218 is wound the timing pulley 214 and a drive pulley 216 that is mounted on the rotating shaft of a motor 215, which is provided on the lower side, through tree guide rollers 217. Since the three guide rollers 217 are mounted on a movable plate 1211 that is movable relative to the main body frame 1210, the positions of the three guide rollers 217 relative to the drive pulley 216 of the motor 215 are changed in a case in which the movable plate 1211 is moved. Accordingly, tension is applied to the timing belt 218.
<<Power Transmission Mechanism>>
Further, the second idle gear 212 meshes with a gear 220 that drives the above-mentioned carry-out conveyor 1204. Accordingly, the second idle gear 212 serves as the power transmission mechanism 212 that transmits the torque of the conveyor 200 to the carry-out conveyor 1204. Furthermore, a gear ratio of the respective gears 211, 213, and 220 is set so that the conveying speed of the carry-out conveyor 1204 is equal to the conveying speed of the conveyor 200.
Meanwhile, the conveyor 200 of
<<Product Detecting Sensor>>
A product detecting sensor 400, which detects a product 1 being conveyed, is provided above a carry-in port of the conveyor 200. The product detecting sensor 400 is formed of a proximity sensor that detects a product 1 in a non-contact manner.
<Label Printer>
The label printer 300 of
As illustrated in
As illustrated in
As illustrated in
A mountless label is loaded into the label printer 300. In this case, a label roll is loaded into the loading unit 302 so that the adhesive surface of the label sheet 303 is in contact with the platen roller 330. For this reason, guide plates 340 and 341 of which upper end portions are close to each other are provided at the upper portions of the print head 310 and the platen roller 330 as illustrated in
<Structure of Main Parts of Label-Affixing Machine>
In
<<Label Holding Unit>>
The label holding unit 110 includes a negative-pressure chamber 112, a label holding body 113 that is provided on the side facing the conveying unit 120, and an exhaust fan 114 that reduces pressure in the negative-pressure chamber 112. The label holding body 113 includes sleighs 115 (see
The label holding body 113 is fixed to a T-shaped bracket 118, and the bracket 118 is rotatably mounted on a machine frame through a hinge 118a that extends in a direction orthogonal to the plane of
<<Conveying Unit>>
In
The upper rotating shaft 126 faces the opening portion 203 formed at the conveyor 200, and the upper ends of the string belts 124 mounted on the upper rotating shaft 126 are mounted at positions slightly lower than the upper ends of the adjacent two rollers 201. Further, separation rollers 129, which separate the label 4 from the string belts 124, are mounted between the upper pulleys 122 that are arranged in a line. Furthermore, label sensors 43 and 44 are provided above the conveying unit 120 at a position where the inside of the negative-pressure chamber 112 is seen from the suction port 111. One label sensor 44 is formed of the label sensor 44 as an optical receiver illustrated in
The power transmission mechanism, which meshes with the drive gear 50 of
<<Pressing Mechanism>>
In
Furthermore, when the electromagnetic solenoid 133 is actuated and the movable core is moved to the right, the lever 132 is rotationally moved clockwise, the pin 131 is also moved to the right, and the conveying unit 120 is rotationally moved counterclockwise about the upper rotating shaft 126. Then, when the string belts 124 come into contact with the label holding body 113, a second stopper 136, which is provided on the movable core, works and the string belts 124 are in close contact with the label holding body 113. Accordingly, in a case in which a label 4 is held by the label holding body 113, the adhesive surface of the label 4 is affixed to the string belts 124. When a controller 140 to be described later drives the motor 54 of
<<Controller>>
<<Control of Drive of Label Conveying Body and Pressing Mechanism Performed by Controller>>
The controller 140 controls the drive of the label conveying body 121 and the pressing mechanism 130 on the basis of a timing chart of
In this timing chart, when the lift mechanism is started at a time T0, the label printer 300 prints predetermined items on a label sheet 303 while conveying the label sheet 303 from the start of the lift mechanism serving as a starting point. Then, the label sheet 303, which is fed from the guide plates 340 and 341, passes through the cutter unit 305, and the controller 140 allows the string belts 124 to travel at a time T1 when the front end portion of the label sheet 303 is sucked to the label holding body 113. At that time, the traveling string belts 124 are present at a position away from the label holding body 113. Accordingly, in a case in which the label is fed while the front end portion of the label sags down, the front end portion, which sags down, comes into contact with the string belts 124 and is raised while being fallen down toward the label holding body 113. Accordingly, the front end portion, which sags down, of the label is raised while being sucked to the label holding body 113.
In the meantime, the label sheet 303 is subjected to printing. When the printing ends, the label sheet 303 is further fed until a boundary portion between the preceding label and the following label reaches a cut position. Then, when the boundary position reaches the cut position, the label printer 300 stops the stepping motor 333 and subsequently outputs a printing completion signal to the controller 140.
Once the controller 140 receives the printing completion signal at a time T2, the controller 140 actuates the electromagnetic solenoid 133 of the pressing mechanism 130 to move the string belts 124 toward the label holding unit 110 and stops the travel of the string belts 124 after some delay. Accordingly, the label sheet 303, which is held by the label holding unit 110, is affixed to the string belts 124.
Subsequently, the controller 140 drives the cutter unit 305 at a time T3 when the string belts 124 are in close contact with the label holding body 113 and completely hold a label 4. Accordingly, the label sheet 303 is cut and a label 4 having a predetermined length is formed. Subsequently, the controller 140 allows the string belts 124 to travel again at a time T4 when the label sheet 303 is completely cut. Accordingly, the label 4 of which the rear end portion has been present at the cut position is conveyed upward. Meanwhile, the label printer 300 sends the label sheet 303 back at a time T4 when the label 4 is cut and separated from the label sheet 303 to return the overrun front end portion of the label sheet 303 to a print start position.
Then, the controller 140 stops the travel of the string belts 124 at a time T5 when the front end portion of the label 4, which is conveyed upward, is detected by the label sensors 43 and 44 and the signal thereof is input to the controller 140. Accordingly, the front end portion of the label, which is affixed to the string belts 124, is stopped at the detection position of the label sensors 43 and 44, that is, a position between the label sensor 43 as a projector and the label sensor 44 as an optical receiver that are illustrated in
While the stopped label 4 stands by at the detection position, a wrapped product 1 is sent to the conveyor 200 from the carry-out conveyor 1204. The product detecting sensor 400 detects the product 1 and outputs a detection signal to the controller 140 at a time T6 as that timing. Then, the controller 140 operates a timer from the time T6, and allows the string belts 124 to travel at a time T7 when the front end portion of the product 1 reaches the opening portion 203 of the conveyor 200. Then, since the label 4, which stands by immediately below the opening portion 203, protrudes obliquely upward from below, the label 4 is affixed to the back surface of the product 1 when the product 1 joins the label 4. In this case, it is preferable that the protruding speed of the label 4 and the conveying speed of the product 1 are set to the same value. However, in a case in which the conveying speed of the product is higher, the front end portion of the label 4 is pulled by the product 1 in a state in which the front end portion of the label 4 is affixed to the back surface of the product 1. Accordingly, at a timing T8 when the front end portion of the label reaches the back surface of the product 1, the electromagnetic solenoid. 133 of the pressing mechanism 130 is allowed to stop so that the string belts 124 float from the label holding body 113.
Subsequently, when the next product 10 is placed on the weighing device 1203 and the lift is started at a time T9 after the weighing of the product 10 is completed, the same operations as the above-mentioned operations are repeated.
In the above-mentioned operations, the string belts 124 are allowed to travel in a state in which the string belts 124 float from the label holding body 113 from an early stage where the issuing of one label does not yet end. The reason for this is to prevent the front end portion of a thin label or a label, which has a tendency to be wound, from sagging down, but there is a case where the sag of the front end portion of a firm label sheet or a label sheet having a large diameter of a roll may be prevented by the force of air from the exhaust fan 114 or the air blower 117. In such a case, the string belts 124 do not need to travel in advance from the time T1 of
Further, in a case in which the diameter of a roll is reduced and the sag of the front end portion of a label cannot be prevented, the above-mentioned remaining amount detection unit 150 may be provided. In a case in which the detected remaining amount is equal to or smaller than a predetermined value, the controller 140 may control the drive of the pressing mechanism 130 and the label conveying body 121 to allow the label conveying body 121 to travel in a state in which the label conveying body 121 (string belts 124) float from the label holding unit 110 while a label is issued and, once the issuing of the label ends, to press the string belts 124 against the adhesive surface of the held label.
Furthermore, since the suction force of the suction port 111 is reduced in a case in which the length of a label in the direction where the label is issued is short, the front end portion of the label may sag down. In such a case, label length data is input to the controller 140 from the label printer 300. In a case in which the length of the label is smaller than a prescribed value, the controller 140 can control the drive of the pressing mechanism 130 and the label conveying body 121 to allow the string belts 124 to travel in a state in which the string belts 124 float from the label holding unit 110 while the label is issued.
The length of a label in the direction where the label is issued varies depending on a product, but print information at that time can be grasped in a case in which the label printer 300 reads necessary information from a memory and develops the necessary information into two-dimensional image information on the basis of a print format. Accordingly, depending on a product, the string belts 124 may be allowed to travel or not to travel in a state in which the string belts 124 float from the label holding body 113.
The embodiments of the invention have been described above. However, the invention is not limited thereto, and can also employ other embodiments.
For example, a mountless label has been used in the above-mentioned embodiments, but a label with a mount can also be used instead of the mountless label. In this case, a separation plate is provided instead of the cutter unit 305, and a take-up device for taking up a mount from which a label has been separated is added. Even in this case, the same structures as the structures of the embodiment can be applied to the label holding unit 110, the conveying unit 120, the pressing mechanism 130, and the controller 140.
Number | Date | Country | Kind |
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2016-021965 | Feb 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2017/003742 | 2/2/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/138425 | 8/17/2017 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20030053139 | McKim | Mar 2003 | A1 |
20060272283 | Kawanishi | Dec 2006 | A1 |
20160159511 | Hyca | Jun 2016 | A1 |
Number | Date | Country |
---|---|---|
102007034698 | Jan 2009 | DE |
62216772 | Sep 1987 | JP |
09300788 | Nov 1997 | JP |
2001151214 | Jun 2001 | JP |
2005212823 | Aug 2005 | JP |
2005-335727 | Dec 2005 | JP |
2009-161224 | Jul 2009 | JP |
2010-120663 | Jun 2010 | JP |
4619571 | Jan 2011 | JP |
2015-034050 | Feb 2015 | JP |
Entry |
---|
Translation JP-H09-300788-A, Nov. 1997, JP, Watanabe, Tetsuji (Year: 1997). |
Translation JP-S62-216772-A, Sep. 1987, JP, Watanabe, Toshiyuki (Year: 1987). |
Translation JP-2009-161224-A, Jul. 2009, JP, Takashi, Kimura (Year: 2009). |
International Search Report issued in corresponding International Application No. PCT/JP2017/003742; dated May 9, 2017. |
International Preliminary Report on Patentability issued in corresponding International Application No. PCT/JP2017/003742; dated Aug. 23, 2018. |
The extended European search report issued by the European Patent Office dated Oct. 7, 2019, which corresponds to European Patent Application No. 17750149.1-1017 and is related to U.S. Appl. No. 16/075,768. |
Number | Date | Country | |
---|---|---|---|
20190047738 A1 | Feb 2019 | US |