The present invention relates to a label application device for applying labels to articles, especially a label application device which folds and protrudes a portion of a label from the back side to the surface side in a mountain-shape (the back side of label urged towards the surface side of the label such that the part of the label portion protrudes to form an oblique angle) and applies the label to an article.
A label with a portion of the label folded and protruded from the back side to the surface side in a mountain-shape has been known in the past. Such a label, for example as shown in
Incidentally, with such a label L, since a portion 2 of the label L is protruded to be applied to an article, the work is performed manually, thereby the applying operation becoming complicated.
The present invention has been achieved in view of this problem. Accordingly, it is an object of the present invention to provide a label application device which can protrude a portion of the label in a mountain-shape (the back side of label urged towards the surface side of the label such that the part of the label portion protrudes to form an oblique angle) and automatically applying the label towards an article, thereby facilitating applying operation and improving the work efficiency by reducing the operation process as much as possible.
To solve the above-mentioned problems, the label application device of the present invention includes a label application device applying a label supplied from a label supplying unit comprising: a label holding unit attracting and holding a label supplied from the label supplying unit; and a folding and applying unit folding and protruding a portion of a label held by the label holding unit from the back side of the label towards the surface side in a mountain-shape forming a folded portion having a first side face and a second side face with an apex portion as a border therebetween, and applying each outer end portion provided next to each base end portion of the first side face and the second side face of the folded portion via a bent portion to an article; wherein the label holding unit is configured with a pair of divided body which attracts and holds the label; and the label application device further comprising: the folding and applying unit, wherein the divided bodies are relatively approaching and separating the other and when approaching the other, a portion of the label is folded by pressing such that the bent portions of the label at each end surface opposing each of the divided body forming the folded portion; and a movement control unit controlling the movement of the divided bodies of the folding unit, wherein, at attracting and holding of the label supplied from the label supplying unit, the movement control unit defines the position of the divided bodies when attracting and holding the label supplied from the label supplying unit, at a separation position where the each divided body are separated from the other enabling attracting and holding the outer end portions of the label by the each divided body, and from the separation position to a folded portion forming position where the divided bodies approach the other forming the folded portion.
Accordingly, when applying labels, first, movement control unit defines the each divided body at the separation position in advance by the folding and applying unit, enabling attracting and holding the outer end portion of the label by the each divided body. In this state, the label is supplied from the label supplying unit and a pair of divided bodies attracts and holds the label at the outer end portions of the label. Next, the movement control unit defines the position of the pair of divided bodies approaching the other from the separation position to the folded portion forming position by the folding and applying unit. At this approach, the bent portions of the label are pressed by the end surfaces opposing each divided body, and a portion of the label is folded forming the folded portion. Then, the label in this folded state, is applied to the article. Because of this, the applying operation can be performed extremely easily by the folding and applying unit protruding a portion of the label in a mountain-shape and automatically applying the label towards an article.
Particularly, the movement control unit, when attracting and holding the label, defines the divided bodies separated at the separation position. Therefore, compared to the case of defining the position by attracting and holding the label at joining position of the divided bodies abutting the other, and moving the divided bodies to the separation position then to the folded portion forming position by the divided bodies approaching, the operation process of the divided bodies is reduced, enabling to improve the work efficiency.
In addition, according to the setting manner of the folded portion forming position, it is possible to change the manner of label application, for example, the label application device forms a space between the first side face and the second side face of the label forming the label as it were in an inverted V-shape and applies the label, or joins the first side face and the second side face of the label and applies the label, etc.
Then, if necessary, the separation position of the divided body is configured such that the position of which the end portion of the end surface of the divided body in contact with the label is in a corresponding position to the bent portion of the label. At approach of the divided bodies, as the end portions of the divided bodies are positioned at the bent portions of the label, it is possible to securely fold the label at the bent portions.
Furthermore, if necessary, the label application device configures the folded portion forming position at a position separated by a predetermined interval from the joining position where the divided bodies abut the other, and forms a space between the first side face and the second side face of the label. It is possible to apply the label providing a space between the first side face and the second side face of the label forming the label as it were in an inverted V-shape.
Still furthermore, if necessary, the label application device configures the folded portion forming position at a same position as the joining position where the divided bodies abut the other, and joins the first side face and the second side face of the label. It is possible to apply the label joining the first side face and the second side face of the label.
In addition, if necessary, the label application device is provided with an air blowing pipe, blowing the air from the back side of the label towards the each divided body, assisting the each divided body attracting and holding the label when the each divided body attracting and holding the label supplied from the label supplying unit. By the air blow from the air blowing pipe, it is possible to press the label to the each divided body such that the label can be securely attracted and held by the each divided bodies.
In this case, it is effective to form the air blowing pipe such that the air blowing range is directing towards the outer end portions of the label. In case the air is blown to the entire surface of the label, the middle portion of the label positioned between the each divided body is curved by the air, causing the outer end portions of the label to move and misalign relative to the divided bodies. If the outer end portions of the label are misaligned relative to the divided bodies, later when the each divided body approach the folded portion forming position, the pressing of the bent portions of the label by the each divided body will be insufficient such that folding of a portion of the label will not be performed smoothly, thereby causing trouble in forming the folded portion. However, in the present configuration, as the air blow from the air blowing pipe is provided such that it is directed towards the outer end portions of the label, it prevents the middle portion of the label from curving by the air and the outer end portions of the label from moving and misaligning relative to the divided bodies, thereby securely attracting and holding the outer end portions by the each divided bodies, performing folding of a portion of the label smoothly, and securely forming the folded portion.
In addition, if necessary, it is configured to blow the air from the air blowing pipe when moving the above-mentioned divided bodies from the separation position to the folded portion forming position.
Because of this, when the bent portions of the label are pressed at the opposing end surfaces of the divided bodies and a portion of the label is folded, the air is blown from the air blowing pipe such that the air blown from the air blowing pipe is directing towards the outer end portions of the label. But in the process of moving the second divided body from the separation position to the folded portion forming position, the air current from the air blowing pipe moderately acts upon the middle portion of the label preventing a portion of the label protruding from the surface side (the indication layer side) to the back side (the adhesive layer side) and bending in the opposite direction. Then a portion of the label is folded securely into a space formed between the first divided body and the second divided body, in other words, is securely folded from the back side (the adhesive layer side) to the surface side (the indication layer side), thereby securely forming the folded portion.
Furthermore, if necessary, the label application device is provided such that a label supplying direction of the label supplying unit and the approaching and separating directions of the divided bodies are perpendicular to the other. In case ae portion of the label is formed in a variant form, with the first side face and the second side face constricted inwardly such that a portion of the label is smaller in width, the rigidity is smaller accordingly. In this case, since the label supplying direction and the approaching and separating directions of the divided bodies are perpendicular to the other, it is possible to supply the label with the folding lines of the apex portion and the bent portions parallel to the label supplying direction, thereby preventing the label from flexing and curving at supply, enabling the label to be attracted and held securely to the label holding unit.
Still furthermore, as the label from the label supplying unit is supplied with the outer end portions contacting the each divided body previously positioned at the separating position, the outer end portions of the label are securely attracted and held to the divided bodies preventing failure in attracting and holding of the label.
In addition, if necessary, the folding and applying unit includes a transfer unit which transfers the label holding unit to the two positions, the attracting and holding position where the label holding unit attracts and holds the label, and the applying position where the attracted and held label is applied to the article.
According to the label application device of the present invention, the applying operation can be performed extremely easily by the folding and applying unit protruding a portion of the label in a mountain-shape and automatically applying the label towards the article. Particularly, as the movement control unit positions the divided body at the separation position when attracting and holding the label, as soon as the label is attracted and held by the divided bodies, the movement control unit moves the divided bodies to the folded portion forming position performing folding of the label. Therefore, compared to the case of defining the position by attracting and holding the label at joining position of the divided bodies abutting the other, and moving the divided bodies to the separation position then to the folded portion forming position by the divided bodies approaching, the operation process of the divided bodies is reduced, improving the work efficiency.
a) is a diagram showing an example of a label used in the label application device related to the embodiment of the present invention.
b) is a diagram showing an example of a label used in the label application device related to the embodiment of the present invention.
c) is a diagram showing an example of a label used in the label application device related to the embodiment of the present invention.
d) is a diagram showing an example of a label used in the label application device related to the embodiment of the present invention.
Hereinafter, a label application device according to the embodiment of the present invention is described in detail based on the attached figures.
First,
In addition, the label L which is the object of the label application device T related to the embodiment may be a rectangular-shaped label (
At the folding lines P of the apex portion 3 and the bent portions 6, perforations 8 are formed. As the perforations 8 are formed, folding can be performed easily.
Then the label L, as shown in
The label application device T related to the embodiment of the present invention, as shown in
The label application device T, as shown in
In addition, the label application device T is provided with a label holding unit 20 attracting and holding the label L supplied from the label supplying unit 10. The label holding unit 20 is provided with an attracting and holding board 21. The attracting and holding board 21 attracts and hold the surface side of the label L peeled off by the peel-off board 12. At the attracting and holding board 21, a plurality of small holes 20a (
Furthermore, the label application device T is provided with a folding and applying unit 30. The folding and applying unit 30 is provided with an air cylinder unit 22, provided as a transfer unit transferring the attracting and holding board 21 of the label holding unit 20 to the two positions; the attracting and holding position X where the label attracting and holding board 21 of the label holding unit 20 attracting and holding the label L at the after-mentioned separation position J of the divided bodies 21A and 21B, and the application position Y where the label attracting and holding board 21 of the label holding unit 20 applying the attracted and held label L to the article W at the after-mentioned folded portion forming position K of the divided bodies 21A and 21B. In other words, by the air cylinder unit 22 comprising of a cylinder 22a and a piston 22b, the attracting and holding board 21 is transferred to the attracting and holding position X (
Still furthermore, near the peel-off board 12, an air blowing pipe 24 assisting attracting and holding of the label L at the attracting and holding position X by the attracting and holding board 21 is provided. The air blowing pipe 24 blows the air from the air blowing nozzle towards the attracting and holding board 21 side from the back side of the label L peeled off from the peel-off board 12.
In detail, as shown in
Then, the folding and applying unit 30, at the attracting and holding position X of the attracting and holding board 21 of the attracting and holding unit 20, folds and protrudes a portion 2 of the label L held by the label holding unit 20 from the back side of the label towards the surface side in a mountain-shape forming the folded portion 1 having the first side face 4 and the second side face 5 with the apex portion 3 as a border therebetween, and applies each outer end portion 7 provided next to each base end portion of the first side face 4 and the second side face 5 of the folded portion 1 via the bent portion 6 to the article W. The folding and applying unit 30 is comprised of the attracting and holding board 21 having the above-mentioned divided bodies 21A and 21B.
In detail, the first divided body 21A is supported against the base 26 via the supporting member 25. By the spring 27, the base 26 is biased towards the article W side and supported by the fixing board 23. The second divided body 21B is supported such that it is possible to be moved in the transferring direction Q perpendicular to the supplying direction R of the label L. And the folding and applying unit 30 is comprising of the air cylinder unit 31 as the folding unit, wherein the divided bodies 21A and 21B are relatively approaching and separating the other, and at approach, a portion 2 of the label L is folded by pressing such that the bent portions 6 of the label L at each end surface 28 (
Furthermore, the folding and applying unit 30 is provided with a movement control unit 40 controlling the movement of the divided bodies 21A and 21B of the folding unit. The movement control unit 40 positions the moving second divided body 21B, at the separation position J (
The separation position J of the divided bodies 21A and 21B is configured to be at a position where the end portion 28a of the end surface 28 of the divided bodies 21A and 21B contact the label L corresponding to the bent portions 6 of the label L. The first divided body 21A is prepared with a length corresponding to the length of the outer end portion 7 of the label L, and with the end portion 28a of the end surface 28 contacting the label L positioned at the position of the bent portion 6 of the label L supplied from the label supplying unit 10. The second divided body 21B is positioned at the separation position J such that the end portion 28a is positioned to be at the bent portion 6 of the label L. At the separation position J, a space is formed between the first and the second divided bodies 21A and 21B where a portion 2 of the label L protruding from the back side towards the surface side can enter, and the first and the second divided bodies 21A and 21B attracts and holds both outer end portions 7 of the label L supplying direction R.
In case of applying the label L by providing a space between the first side face 4 and the second side face 5 of the label L forming the label as it were in an inverted V-shape, the folded portion forming position K is configured, as shown in
Whereas, as shown in
The movement control unit 40, specifically, controls the stroke of the air cylinder unit 31. At the joining position, the movement control unit 40 is provided with a positioning member 41 positioning the second divided body 21B by abutting the second divided body 21B to the first divided body 21A. The positioning member 41 is comprised of the first divided body 21A.
In addition, at the separation position J, the movement control unit 40 is provided with an abutting member 42 abutting against the downstream side surface of the second divided body 21B, and positioning this second divided body 21B to be at the bent portion 6 of the label L as mentioned-above. As shown in
The movement control unit 40 positions the second divided body 21B at the folded portion forming position K. On the divided bodies 21A and 21B, provided are position detection sensors 46, such as optical sensors, etc., detecting the second divided body 21B reaching the folded portion forming position K from the separation position J. The movement control unit 40 is provided with a control unit (not shown in the diagram) which stops the air supply to the cylinder 31a and stops the second divided body 21B at the folded portion forming position K when the position detection sensor 46 detects the second divided body 21B reaching the folded portion forming position K from the separation position J.
In this case, as shown in
Whereas as shown in
Therefore, the application of the label L by the label application device T related to the embodiment will be as follows. Here, as shown in
First, as shown in
In this case, if the label L is formed such that a portion 2 in the middle of the label is formed in a variant form with the first side face 4 and the second side face 5 constricted inwardly thereby smaller in width, the rigidity of the label L is smaller accordingly. However, as the label L is fed out with the folding lines P of the apex portion 3 and the bent portions 6 parallel to the longitudinal direction (the supplying direction R of the label L) of the backing sheet D, the label is prevented from flexing and curving at supply, and attracting and holding of the label is performed securely.
In addition, in this case, as shown in
Next, as shown in
Then, as the position detection sensor 46 detects the second divided body 21B reaching the folded portion forming position K from the separation position J, the air supply to the cylinder 31a stops, and the second divided body 21B is stopped at the folded portion forming position K.
Then, as shown in
Next, regarding the label application device T related to the embodiment, as shown in
Also, even if it is a label L provided without the perforations 8 and fold lines, etc., the present invention may be applied. Furthermore, in the label application device of the above-mentioned embodiment, the strokes of the air cylinder unit 31 controlled by the movement control unit 40 of the air cylinder unit 31 is made to mechanically stop the second divided body 21B by the first divided body 21A and the abutting member 42, as the positioning members 41. However, it is not necessarily limited by the disclosure herein, but like the case positioning the second divided body 21B at the folded portion forming portion K, the air cylinder unit 31 may be controlled to stop by position detection using the position detection sensor, and appropriate modifications may be made. In addition, not only limited to the position detection sensor, but for example, the air cylinder unit 31 may be controlled by time-control using a timer. Furthermore, instead of the air cylinder unit 31, it may be configured, for example, by using an actuator operating the piston 31b by the rack and pinion mechanism, or an actuator moving the piston 31b by an electric motor, and with appropriate modifications.
Furthermore, in the above-mentioned embodiment, although it is described that the label application device pressing and applying the label L to the article W by the air cylinder unit 22 moving the attracting and holding board 21 to the application position Y from the attracting and holding position X, it is not only limited to this. It is needless to mention that the present invention may also be applicable to a label application device with a label application method (the air-jet method) applying the label L by blowing the label L towards the article W.
Still furthermore, the label L may be temporary applied with the folding lines P of the apex portion 3 and the bent portions 6 perpendicular to the longitudinal direction (supplying direction R of the label L) of the backing sheet D, such that the supplying direction R of the label L from the label supplying unit 10 and the approaching and separating direction Q of the divided bodies 21A and 21B are in the same direction. However, to securely attract and hold the outer end portions 7 of the label L by the divided bodies 21A and 21B, the above-mentioned embodiment is preferable.
Patent Literature 1: Registered Japanese Utility Model Publication No. 3073917
Number | Date | Country | Kind |
---|---|---|---|
2007-197454 | Jul 2007 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/061409 | 6/23/2008 | WO | 00 | 4/5/2010 |