This application is a 371 of PCT/JP2017/003646, filing date 02/01/2017.
The present invention relates to a fitting system that fits a cylindrical label to an outer periphery of a cylindrical container.
Conventionally, a label fitting system that fits a cylindrical label to the outer periphery of a cylindrical container such as a bottle has been widely known. In such a label fitting system, after a cylindrical label is supplied to a cylindrical container from above, the upper end of the cylindrical label is pushed down to position the cylindrical label at a predetermined height position. For the positioning of the cylindrical label, a technique of pushing down the upper end of the cylindrical label with an annular plate having a hole formed therein through which a portion of the container can be inserted has been known. However, many of the conventional annular plates have formed holes being smaller than the maximum outside diameter of the container and can be descended only to the vicinity of the shoulder portion of the container, and the cylindrical label cannot be pushed down to the lower end. Of course, such a problem can be solved by increasing the size of a hole of an annular plate. However, when the size of a hole of an annular plate is merely increased, the upper end of a label enters the gap between the inner peripheral edge of the annular plate and the outer peripheral surface of the container, leading to another problem that the upper end of the label cannot be suitably pushed by the annular plate. Such a problem may occur even if the label is only slightly deformed or decentered.
Patent Literature 1: Japanese Patent No. 4391077
Patent Literature 1 discloses a technique in which a plurality of claw members is provided on the inner peripheral edge of an annular plate.
The claw member is displaceable and its tip end face is energized so as to come into contact with the outer peripheral surface of a container. While the tip end face of the claw member is coming into contact with the outer peripheral surface of the container, the claw member is descended together with the annular plate so that the upper end of a label is pushed down by the claw member. According to such a technique, a label does not enter the gap between the claw member and the outer peripheral surface of the container.
However, the technique of Patent Literature 1 is unsuitable for label fitting to a container whose outside diameter changes considerably in the middle of a container such as a container having a narrowed portion reduced partially in the middle thereof.
That is, in Patent Literature 1, the claw member is displaced in accordance with the change in diameter of the container such that the tip end face of the claw member comes into contact with the outer peripheral surface of the container. Here, in Patent Literature 1, the claw member is rotatable around the support shaft of a base end portion, and in order to move the tip end face in the radial direction, the claw member needs to rotate obliquely downward relatively considerably. Thus, when the annular plate ascends, the tip end face of the claw member may be caught by the narrowed portion of the container or the like, causing that the ascent of the claw member is hindered. As a result, the technique of Patent Literature 1 cannot be applied to label fitting to a container having a narrowed portion.
Therefore, an object of the present invention is to provide a label fitting system capable of suitably fitting a cylindrical label to the outer periphery of a container even when the container has a narrowed portion.
A label fitting system of the present invention is a fitting system that fits a cylindrical label to an outer periphery of a cylindrical container. The label fitting system includes: a label arrangement mechanism that arranges the cylindrical label supplied above the cylindrical container on the outer periphery of the cylindrical container by pushing down the cylindrical label, wherein the label arrangement mechanism includes: a base in an annular shape capable of ascending and descending; and a plurality of legs extending downward from the base, each of the plurality of legs has elasticity capable of being displaced in a radial direction and further has a lower end portion that comes into contact with an upper end of the cylindrical label, and when the base descends, the lower end portion of the leg pushes down the cylindrical label as descending along an outer peripheral surface of the cylindrical container.
In a preferred embodiment, the leg has a leg main body extending downward from the base and the lower end portion of the leg has a label contact portion extending in the radial direction.
In this case, the label contact portion is preferably provided so as to project radially inward from a lower end of the leg main body.
In addition, the lower end portion has an inward projecting portion projecting radially inward from a lower end of the leg main body and the label contact portion is preferably provided so as to project radially outward from the lower end of the inward projecting portion.
In another preferred embodiment, the label contact portion is provided in a direction substantially perpendicular to the leg main body.
In still another preferred embodiment, the leg is arranged so as to extend downward in a direction substantially perpendicular to the base in a no-load state, and the lower end portion of the leg projects inward from an inside diameter position of the base.
In still another preferred embodiment, the leg is made of a plate member or a linear member. When the leg is made of the linear member, at least the lower end portion of the linear member is preferably formed in a U shape.
In still another preferred embodiment, the lower end portion of the leg has a portion that comes into contact with the outer peripheral surface of the cylindrical container when descending. The portion has a smooth surface.
In still another preferred embodiment, at least four legs are provided at equal intervals in a circumferential direction of the base. More preferably, at least eight legs are provided at equal intervals in a circumferential direction of the base.
According to the present invention, the leg has elasticity capable of being displaced in the radial direction and further includes the lower end portion that comes into contact with the upper end of the cylindrical label. Thus, the leg can be displaced in the radial direction without large posture deformation and can ascend and descend without being caught by the narrowed portion of the container. As a result, even if a container has a narrowed portion, the cylindrical label can be suitably fitted to the outer periphery of the container.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
As shown in
The label L is to be fitted to the outer periphery of the trunk portion 102 and is a shrink label having heat shrinkability. By heating the label L with the label L placed on the outer periphery of the trunk portion 102, the label L is shrunk and brought into close contact with the trunk portion 102 before being attached. In other words, in a state before heat shrinkage, an outside diameter D3 of the label L is slightly larger than a maximum outside diameter D1 of the trunk portion 102. In the present embodiment, the label L is arranged at a position lower than the narrowed portion 108 of the trunk portion 102. Further, the label L is supplied in a state of being folded flat in a sheet shape. In the label fitting system 10, a flatly folded label L is expanded into a cylindrical shape and then attached onto the outer periphery of the container 100.
Next, the label fitting system 10 will be described with reference to
The take-up member 14 sucks and holds one side of the flat label L supplied from a label supply device (not shown) to receive the label L. Then, the take-up member 14 sends the received label L to the label opener 16. The label opener 16 has a pair of suction members 16a sucking and holding the both sides of the flat label L (
The label arrangement mechanism 20 arranges the label L at a predetermined height position by pushing down the upper end of the largely expanded label L. The label arrangement mechanism 20 includes a push-down member 22 capable of ascending and descending. As shown in
Next, the configuration of the label arrangement mechanism 20 used in the embodiment will be described in detail. The label arrangement mechanism 20 includes the push-down member 22 that ascends and descends to push down the label L, a support bar 26 supported so as to be able to ascend and descend by a support arm 28, and a relay member 24 interposed between the push-down member 22 and the support bar 26 (see
Next, the configuration of the push-down member 22 will be described in detail.
In some cases, the label fitting system 10 is provided with a bottle pusher 19 (
The plurality of legs 40 extends downward from the vicinity of the inner peripheral edge of the base 30 in an annular shape. The leg 40 is made of a thin metal plate having moderate elasticity and its length is about ⅓ to ½ of the total height of the container 100. The leg 40 is roughly divided into a leg main body 42 extending downward from the base 30 and a lower end portion 44 continuing to the lower end of the leg main body 42. The leg main body 42 is a portion extending in a direction substantially perpendicular to the base 30, in other words, in a direction parallel to the axial direction of the container 100. However, as shown in
The lower end portion 44 is further divided roughly into an inward projecting portion 48 projecting radially inward from the lower end of the leg main body 42, and a label contact portion 50 projecting radially outward from the lower end of the inward projecting portion 48. The inward projecting portion 48 extends inward obliquely downward from the lower end of the leg main body 42. The label contact portion 50 is a flat plate-like portion extending in a direction substantially parallel to the base 30 and in a direction substantially perpendicular to the leg main body 42. When the push-down member 22 descends, the bottom face of the label contact portion 50 comes into contact with the upper end face of the label L and pushes the label L down. Connection points between the label contact portion 50 and the inward projecting portion 48 are connected by an arc surface. The connection points formed by the arc surface and the upper surface of the inward projecting portion 48 and the like, function as a contact portion to be in contact with the outer peripheral surface of the container 100 when positioning the label L, and the contact portion has in all cases a smooth surface that smoothly slides on the outer peripheral surface of the container 100.
In a no-load state, the lower end portion 44 protrudes inward from the inner peripheral edge of the base 30 in an annular shape. More specifically, in the no-load state, the inside diameter formed by a plurality of lower end portions 44, that is, a diameter D5 in
Next, the manner in which the label L is pushed down by the push-down member 22 will be described with reference to
When the lower end portion 44 of the leg 40 reaches the narrowed portion 108, the bending of the leg main body 42 is eliminated due to the elastic restoring force so that the inside diameter D5 of the leg 40 becomes approximately equal to the outside diameter D2 of the narrowed portion 108. That is, according to the present embodiment, the lower end portion 44 of the leg 40 maintains a state in contact with the outer peripheral surface of the container 100 also in the narrowed portion 108. Then, the leg main body 42 is elastically deformed so as to follow the change in diameter of the container 100, and the lower end portion 44 descends while being displaced in the radial direction. That is, the push-down member 22 descends while the lower end portion 44 is in contact with the outer peripheral surface of the container 100. Then, finally, if the label L can be pushed down to the predetermined height position, the push-down member 22 stops descending and ascends instead.
Next, the reason why the push-down member 22 is configured as described above will be described in comparison with the conventional technology.
In such a technology, in order to push down the label L by using the annular plate 70, a diameter D6 of the insertion hole 72 formed in the annular plate 70 needs to be naturally smaller than the diameter D3 of the label L. Further, when the label L is desired to be arranged in the lower portion of the container 100, it is necessary to make the diameter D6 of the insertion hole 72 larger than the outside diameter D1 of the container 100 so that the container 100 can pass through the inside of the insertion hole 72. That is, the diameter D6 of the insertion hole 72 needs to be larger than the outside diameter D1 of the container 100 and smaller than the diameter D3 of the label L. Here, the diameter D3 of the label L cannot be made extremely larger than the outside diameter D1 of the container 100 and the difference therebetween is small. Thus, the difference between the diameter D6 of the insertion hole 72 slightly larger than the container 100 and the diameter D3 of the label L cannot be increased, and it is inevitable that the outside diameter D6 of the insertion hole 72 is slightly smaller than the diameter D3 of the label L. In this case, even if the label L is only slightly deformed or decentered, a portion of the label L enters the inside of the insertion hole 72, leading to a problem that the upper end of the label L cannot be suitably pushed down by the annular plate 70.
Thus, in part, as shown in
However, in the case of the structure shown in
For example, in
As described above, the push-down member 22 in the present embodiment has the leg 40 extending downward from the base 30. The leg 40 is displaced by its own elasticity, and the lower end portion 44 of the leg 40 comes into contact with the outer peripheral surface of the container 100. Because the lower end portion 44 ascends and descends while in contact with the outer peripheral surface of the container 100, the label L does not enter the gap between the lower end portion 44 and the container 100 and the label L can be suitably pushed down.
Further, in the present embodiment, the leg 40 has the length of about 1/3 to 1/2 of the total height of the container 100 and has the leg main body 42 in which the distance from the base 30 to the lower end portion 44 is long, that is, extending in the longitudinal direction. Thus, according to the present embodiment, when the leg 40 is displaced in the radial direction in order to follow the change in outside diameter of the container 100, the leg main body 42 is bent so that the lower end portion 44 is displaced in a direction substantially perpendicular to the container 100. Therefore, unlike the configuration of
Incidentally, in recent years, there is a tendency to reduce the thickness of the label L from the viewpoint of consideration for the natural environment, cost reduction, and the like. As a result, the rigidity of the label L decreases, and the label L easily bends even with a relatively small force. Thus, when the label L is pushed down by the push-down member 22, the label L may buckle because the label L cannot withstand the push-down force. In order to reduce the buckling of such a thin label L, in the present embodiment, the label contact portion 50 is brought into contact with the vicinity of the fold of the label L. This will be described with reference to
Further, the configuration of the push-down member 22 described above is merely an example, and includes at least the base 30 and the plurality of legs 40 and, as long as the lower end portion 44 of the leg 40 can be displaced in the radial direction, other components may be changed as appropriate. For example, in the present embodiment, the number of the legs 40 is 12, but the number of the legs 40 is not particularly limited as long as the number of the legs 40 is two or more. However, in order to prevent buckling of the label L, the larger the number of the legs 40, the more preferable and the number of the legs 40 is at least four or more, and more preferably eight or more. In addition, it is preferable that the force pressing the upper end of the label L be evenly distributed in the circumferential direction and thus, the plurality of legs 40 is preferably arranged at equal intervals in the circumferential direction. However, the plurality of legs 40 may be unequally arranged in the circumferential direction depending on the arrangement relationship with other members, the position in contact with the label L, or the like.
Further, in the present embodiment, the inward projecting portion 48 is provided between the leg main body 42 and the label contact portion 50, but the inward projecting portion 48 may be omitted. That is, the label contact portion 50 extending inward in the radial direction from the lower end of the leg main body 42 may be provided so that the leg 40 as a whole is configured in a substantially L shape.
In addition, the leg 40 is not limited to a metal plate as long as the leg 40 has moderate elasticity and may be made of other materials. For example, the leg 40 may be a plate-like member made of resin or the like having elasticity. Further, as shown in
Next, adjustments of the descent start position of the push-down member 22 described above and adjustments of the final arrangement height of the label L will be described. As already described above, the push-down member 22 is connected to the support bar 26 via the relay member 24 and as the support bar 26 ascends and descends, the push-down member 22 ascends and descends. An ascent/descent profile (the ascending/descending stroke, the ascending/descending start height, and the like) of the support bar 26 is defined by cams, and large-scale work such as replacement of cams is needed to change the ascent/descent profile. Thus, the ascent/descent profile of the support bar 26 cannot be easily changed. On the other hand, the shape of the container 100 to be fitted and the size of the label L are different for each product and it is desired that the final arrangement height of the label L can be easily changed. Replacing the cam each time the shape of the container 100 or the size of the label L is changed is a heavy burden for a user.
Thus, in the present embodiment, by making the height position of the relay member 24 with respect to the support bar 26 adjustable and changing the height of the relay member 24, the descent start position of the push-down member 22 and the arrangement position of the label L can be changed.
In order to make the height of the relay member 24 adjustable, a plurality of engagement grooves 27 provided in the vicinity of the lower end of the support bar 26 and a pair of levers 80 fixed to the relay member 24 are provided. The plurality of engagement grooves 27 is formed in the vicinity of the lower end of the support bar 26 at equal intervals (for example, at intervals of 2 mm) in the axial direction. The arrangement pitch of the engagement grooves 27 is approximately twice the groove width P of each engagement groove 27, that is, 2P.
The relay member 24 has a guide hole 25 into which the lower end of the support bar 26 is inserted. Further, a notch portion 78 is provided on the side surface of the relay member 24, and the pair of levers 80 is mounted in the notch portion 78.
The operation portion 82 projects to the outside of the notch portion 78, and a user operates the operation portion 82 to rotate the lever 80. One end in the width direction of the main body portion 84 is cut out in a substantial arc shape and is partially thinned. The thin portion functions as an engaging portion 86 engaging with the engagement groove 27 formed on the support bar 26. A vertical height He of the engaging portion 86 is slightly smaller than a groove width P (about 1 mm in the present embodiment) of the engagement groove 27 so that the engaging portion 86 can be fitted into the engagement groove 27.
The lever 80 described above is stacked vertically so that the respective engaging portions 86 are adjacent to each other and arranged in the notch portion 78 (see
When it is desired to change the height of the relay member 24, the two levers 80 are pushed against the energizing force of the spring in a direction in which each of the engaging portions 86 move away from the support bar 26, that is, in the direction of an arrow B2 in
In the present embodiment, as is clear from the above description, by operating the lever 80 provided in the relay member 24, the height of the relay member 24 can be changed. As a result, the arrangement height of the label L can be changed without replacing the cams that defines the ascent/descent profile of the support bar 26, and the versatility of the label fitting system 10 can be further improved.
Further, in the present embodiment, the two levers 80 having engaging portions 86 are provided. As a result, the height of the relay member 24 can be changed by the pitch P which is half of the arrangement pitch 2P of the engagement groove 27. That is, in the present embodiment, the engagement groove 27 having a width of 1 mm is formed with a pitch of 2 mm. When only one lever 80 is used, the moving pitch of the relay member 24 is unavoidably 2 mm same as the pitch of the engagement groove 27. On the other hand, when the two levers 80 are stacked in the vertical direction, as shown in
It should be noted that the height adjustment mechanism described here is only an example and may be changed as appropriate. For example, other known mechanisms may be used as a height adjustment mechanism of the push-down member 22, or the height adjustment mechanism itself may be omitted. In any case, by pushing down the label L using the push-down member 22 having the plurality of leg 40 as described above, the label L can be suitably arranged on even the container 100 having the narrowed portion 108.
10 label fitting system
12 mounting table
14 take-up member
16 label opener
18 mandrel
19 bottle pusher
20 label arrangement mechanism
22 push-down member
24 relay member
25 guide hole
26 support bar
27 engagement groove
28 support arm
30 base
32, 72 insertion hole
40 leg
42 leg main body
44 lower end portion
46 fastening portion
48 inward projecting portion
50 label contact portion
70 annular plate
74 claw member
76 rocking shaft
78 notch portion
80 lever
82 operation portion
84 main body portion
86 engaging portion
88 shaft hole
100 container
102 trunk portion
106 shoulder portion
108 narrowed portion
CL fold
L label
Number | Date | Country | Kind |
---|---|---|---|
2016-062168 | Mar 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/003646 | 2/1/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/163617 | 9/28/2017 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20020002812 | Eiban | Jan 2002 | A1 |
Number | Date | Country |
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4391077 | Dec 2009 | JP |
Number | Date | Country | |
---|---|---|---|
20190106235 A1 | Apr 2019 | US |