The present invention relates to a label printer configured to print information, such as letters, symbols, graphics or barcodes on a label temporarily adhering to a mount and having a separation ejection function to separate the label from the mount and eject the same.
A label printer includes a thermal head and a platen roller. For example, the label printer rotates the platen roller while pinching one end in the longitudinal direction of a label continuous body wound into a roll between the thermal head and the platen roller, and releases the label continuous body from the roll to feed the label continuous body in a sheet form. During the feeding, the thermal head in the label printer prints desired information on each of a plurality of labels temporarily adhering to a long strip of mount of the label continuous body.
There may be two types of ejection modes for such a label printer, including a normal ejection mode and a separation ejection mode. The normal ejection mode is to eject labels while leaving the labels temporarily adhering to a mount. The separation ejection mode is to separate labels from a mount using a separation bar and a nip roller and then eject the same. The separation bar is disposed in the vicinity of the platen roller as feeding means of the label continuous body.
Japanese laid-open patent publication H11-029125 discloses a technique to prevent sagging of a mount at the separation bar. The printer includes an upstream-side holder to press a label continuous body against the separation bar upstream from the separation bar, and a downstream-side holder to press the mount against the separation bar downstream from the separation bar.
Among such label printers having a separation ejection function, there is a portable label printer hanging from a belt on the waist of an operator for use when the operator is standing during the operation, for example. In order to respond to the needs for compact and light-weighted printers, such a portable label printer includes many components of the separation mechanism that are molded products of synthetic resin. Another label printer of a standalone type also includes many components of the separation mechanism that are molded products of synthetic resin from the viewpoint of reduction in the cost of the components.
There is a portable label printer with which normal-ejection mode printing and separation-ejection mode printing can be switched, for example. Such a portable label printer is configured so that the separation mechanism moves in the body case of the printer at every switching between the normal ejection and the separation ejection. Such a portable label printer includes many components of the separation mechanism that are molded products of synthetic resin. Therefore, it is important to prevent deterioration in mechanical strength of such synthetic resin components.
In view of the technical background as described above, the present invention aims to provide the technique of improving mechanical strength of a separation mechanism of a label printer.
A label printer according to a first aspect of the present invention, includes: a housing including an opening; an opening and closing cover attached to the housing so as to open and close the housing; a feed roller rotatably supported on the opening and closing cover, the feed roller being configured to feed a print medium; a separation bar supported on the opening and closing cover and disposed in the vicinity of the feed roller; a print head disposed in the housing, the print head being disposed so as to be opposing the feed roller when the opening and closing cover is closed, the print head being configured to print on the print medium; and a separation mechanism disposed adjacent to the feed roller when printing on the print medium. The separation mechanism includes: a pair of supporters each including a roller holder; a nip roller shaft supported by the roller holders of the pair of supporters; and a nip roller supported on the nip roller shaft so as to be rotatable, and each of the pair of supporters and the corresponding roller holder are integrally formed.
The roller holders may support the nip roller shaft so as to cover a part of the nip roller shaft from both ends of the nip roller shaft toward a center part in the axial direction of the nip roller shaft.
In the label printer according to a second aspect of the present invention, the roller holders may support the nip roller shaft so as to cover the nip roller shaft from both ends of the nip roller shaft toward a center part in the axial direction of the nip roller shaft to the vicinity of both ends of the nip roller.
In the label printer according to a third aspect of the present invention, the separation mechanism may be disposed in the housing.
In the label printer according to a fourth aspect of the present invention, the supporters may be made of a first resin, and the nip roller may be made of a second resin that is different from the first resin.
In the label printer according to a fifth aspect of the present invention, each of the roller holders may have a thick portion that is disposed along an elongation direction of the nip roller shaft.
In the label printer according to a sixth aspect of the present invention, the thick portion may protrude toward an opposite direction from the separation bar when printing on the print medium in a separation ejection mode.
According to the present invention, the supporters and the roller holders that form a part of the separation mechanism are integrally formed, thereby enhancing mechanical strength of the supporters.
The present invention relates to Japanese Patent Application No. 2014-130331 filed on Jun. 25, 2014 and Japanese Patent Application No. 2014-241437 filed on Nov. 28, 2014, the entire contents of which are incorporated herein by reference.
The following describes one embodiment of the present invention in details, with reference to the drawings. In the drawings to describe the embodiment, the same reference numerals are basically assigned to the corresponding elements, and the repeated descriptions thereon are omitted.
A label printer 1 of the present embodiment is a portable label printer capable of normal-ejection mode (continuous-ejection mode) printing and separation-ejection mode printing. The label printer 1 includes a body case (a housing) 2, a front cover 3 that covers the upper face of this body case 2, and an opening and closing cover 4 that is attached openably and closably to the upper face of the body case 2.
The rear end part (see the right end part in
The front cover 3 is fixed to the body case 2 so as to cover the front face (that is, on the left of
On a part of the front cover 3 that is on the front side of the opening 3a, an operating panel 5, a cover-open button 6, a pair of cancellation levers 8, 8 and a cutter 9 are disposed.
As shown in
The cover-open button 6 is configured to open the opening and closing cover 4. As shown in
The cancellation levers 8, 8 are configured to fix a separation unit (one example of a separation mechanism) 10, which is disposed in the vicinity of these levers, at the position of the normal ejection. When the operator slides these levers so as to be closer to each other (so as to be closer to the cover-open button 6), the engagement between the separation unit 10 and the cancellation levers 8, 8 is canceled. Though
The cutter 9 is configured to cut mount 21 (see
A paper container is formed in the body case 2 to contain the label continuous body P. A paper guide 20 is attached to each of the both lateral faces of this paper container. Each paper guide 20 has a disk shape (Please note that the paper guides 20 is visible in
As shown in
A printing part is disposed in a region adjacent to the paper container in the body case 2. The printing part is configured to print on the label continuous body P released from the paper container. As shown in
Among these members of the printing part, the head bracket 34, the thermal head 35 and the coil spring 36 are attached to the body case 2, while the platen roller 30 and the separation bar 33 are attached to the tip of the opening and closing cover 4.
The platen roller 30 is feeding means of the label continuous body P. This platen roller 30 is supported at the opening and closing cover 4 so that the roller can rotate in the forward direction and the reverse direction via a platen roller shaft 31. The separation bar 33 is configured to mechanically separate the labels 22 after printing from the mount 21 of the label continuous body P when the label printer 1 prints in the separation ejection mode, and The separation bar 33 is disposed in the vicinity of the platen roller 30 so that both ends of the separation bar 33 are pivotally supported at the opening and closing cover 4.
The head bracket 34 is attached to the body case 2, and is configured to keep the opening and closing cover 4 closed. As shown in
As shown in
When the operator sets the opening and closing cover 4 to the body case 2, as shown in
The thermal head 35 of the printing part is configured to print information such as letters, symbols, graphics, or barcodes on the label continuous body P. As shown in
As shown in
At the tip of the opening and closing cover 4 and below the platen roller 30, a light-emitting device 25a and a reflective sensor 26 are attached. A light-receiving device 25b (see
This transmissive sensor is configured to apply light from the light-emitting device 25a to a gap between the light-emitting device 25a and the light-receiving device 25b (that is, a feeding path of the label continuous body P fed from the paper container) and detect the light transmitting through the label continuous body P traveling along this feeding path by the light-receiving device 25b, so as to detect the label position or the like of the label continuous body P. The reflective sensor 26 is configured to detect whether the label continuous body P travels or not along the feeding path as described above, for example.
As shown in
As shown in
A control part, which is not illustrated, is disposed below the operating panel 5 inside the body case 2 shown in
The label printer 1 of the present embodiment may be used transversely with the opening 3a of the front cover 3 directed upward (as shown in
Referring now to
The separation unit 10 includes a metal nip roller shaft 11, a resin nip roller 12, and resin supporters 13, 13. The nip roller 12 is disposed at a center part of the nip roller shaft 11, and is pivotally supported so as to be rotatable around the nip roller shaft 11. The supporters 13, 13 support both ends of the nip roller shaft 11. The separation unit 10 is attached to the body case 2 to be relatively movable between the normal ejection position and the separation ejection position.
When the label printer 1 prints in the separation ejection mode, the nip roller 12 is disposed adjacent to the platen roller 30, and is configured to separate the labels 22 after printing from the mount 21 of the label continuous body P in cooperation with the separation bar 33 (see
Each of the pair of supporters 13, 13 supporting the nip roller 12 has an elongated guide rail hole 13a at one end in the longitudinal direction. The guide rail hole 13a is configured to guide the movement of the separation unit 10 in the body case 2 and to restrict the moving range of the separation unit 10. Each of the pair of supporters 13, 13 has a lever 13b that is integrally formed at the other end, and the lever 13b has a flat upper face. The operator manipulates these levers 13b with his or her fingers so as to move the separation unit 10.
Each of the pair of supporters 13, 13 has a rectangular locking hole 13c in the vicinity of the lever 13b. This locking hole 13c is intended to insert one end of the cancellation lever 8 (see
Each of the pair of supporters 13, 13 has a roller holder 13d protruding toward the nip roller 12. These roller holders 13d are provided to insert ends of the nip roller shaft 11. In the label printer 1 of the present embodiment, the roller holder 13d inserting the end of the nip roller shaft 11 and the supporter 13 are integrally formed with synthetic resin.
The roller holder 13d and the supporter 13 are integrally formed with synthetic resin in the following method. Firstly as shown in step S1 of
In this way, since the roller holders 13d and the supporters 13 are integrally formed with synthetic resin, the supporters 13 employs enhanced mechanical strength. Further since the roller holders 13d, which is integrally formed with the supporters 13, support the nip roller shaft 11 so as to cover both ends of the nip roller shaft 11, the separation unit 10 also employs enhanced mechanical strength. Such integral forming of the roller holders 13d and the supporters 13 enhance the workability during the assembly of the separation unit 10 as well.
Each of the roller holders 13d, 13d, which are integrally formed with the supporters 13, has a protrusion C (one example of a thick portion) along the elongation direction of the nip roller shaft 11. The protrusion C protrudes toward the other end in the longitudinal direction of the supporter 13 (that is, the opposite side of the guide rail hole 13a). In other words, the protrusion C protrudes toward the opposite direction from the separation bar 33 in the vicinity of the platen roller 30 when the separation unit 10 is at the separation ejection position.
As described above, each of the roller holders 13d, 13d, which support the nip roller shaft 11, has the protrusion C, and the protrusion C is a thick portion of the roller holders 13d, 13d. Accordingly the roller holders 13d employs enhanced mechanical strength. As a result, the supporters 13 and accordingly the separation unit 10 can employs more enhanced mechanical strength.
Further, each of the pair of supporters 13, 13 has a metal plate spring 14 attached thereto detachably. Each of these plate springs 14, 14 has a base end that is fixed to the other end side in the longitudinal direction (that is, the side on which the nip roller shaft 11 is attached) of the supporter 13 via a screw 15. The plate spring 14 extends in a curved line from there to one end side in the longitudinal direction (the side on which the guide rail hole 13a is disposed), and the tip of the plate spring 14 floats. As described later, these plate springs 14, 14 are elastic members that are brought into contact with the unit holders 4b (see
Next, the printing step of the label printer 1 will be described. Firstly in case of printing in the normal ejection mode, as shown in
In a case in which the label printer is switched from the normal ejection mode to the separation ejection mode, the engagement between the cancellation levers 8, 8 shown in
Subsequently, as shown in
Similarly to the printing in the normal ejection mode, in case of printing in the separation ejection mode, the platen roller 30 is rotated while the label continuous body P released from the paper container of the body case 2 is pinched between the thermal head 35 and the platen roller 30 as shown in
At this time, the labels 22 after printing are separated from the mount 21 one by one, and are ejected to the outside through the gap (outlet) between the front cover 3 and the tip of the opening and closing cover 4. Meanwhile, the mount 21 pinched between the nip roller 12 of the separation unit 10 and the platen roller 30 via the separation bar 33 is ejected to the outside via the ejection guide 4a of the opening and closing cover 4.
Thus the protrusion C of the roller holder 13d does not interfere with the separation and feeding of the mount 21 by the separation bar 33 and the nip roller 12. Further, the protrusion C guides the mount 21 passed between the nip roller 12 and the platen roller 30 toward the ejection port, and this can lead to advantageous effect that the mount 21 is prevented from being caught up in the separation unit 10. That is, the labels 22 can be separated favorably during printing in the separation ejection mode.
Although the specific descriptions of the invention by the present inventor have been provided by way of the embodiment, the embodiment disclosed in the specification is illustrative in all aspects and the invention should not be limited to the disclosed techniques. That is, the technical scope of the present invention should not be construed limitedly based on the descriptions on the above embodiments, but should be construed in accordance with the definitions of the claims. The present invention should cover equivalent and all modifications thereof without departing from the scope of claims.
For instance, as shown in
For instance, although the embodiment describes a printer of a double-function type that can be used for both of the normal ejection and the separation ejection, the present invention is not limited to this specific printer. The embodiment is applicable to a printer configured to print in the separation ejection mode only.
Although the present embodiment describes the case in which a label continuous body including a plurality of labels temporarily adhering to a mount is used as a print medium, the present invention is not limited to such case. For instance, a continuous label (mountless label) having an adhesive surface on one side, a continuous sheet without an adhesive surface, or film which can be printed with a thermal head instead of paper, may be used as the print medium. The mountless label, the continuous sheet or the film may have location detection marks thereon. In order to feed a mountless label that exposes adhesive agent, the feeding path may be coated with anti-adhesive and a anti-adhesive roller containing silicone may be used.
Number | Date | Country | Kind |
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2014-130331 | Jun 2014 | JP | national |
2014-241437 | Nov 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/060951 | 4/8/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2015/198681 | 12/30/2015 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5913626 | Ishida et al. | Jun 1999 | A |
Number | Date | Country |
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02-014173 | Jan 1990 | JP |
02-171267 | Jul 1990 | JP |
07-125356 | May 1995 | JP |
11-029125 | Feb 1999 | JP |
2000-125059 | Apr 2000 | JP |
2001-096839 | Apr 2001 | JP |
2001-113785 | Apr 2001 | JP |
2003-160117 | Jun 2003 | JP |
2005-193526 | Jul 2005 | JP |
2007-185774 | Jul 2007 | JP |
2008-149475 | Jul 2008 | JP |
2013-166631 | Aug 2013 | JP |
2013-216470 | Oct 2013 | JP |
2014-080199 | May 2014 | JP |
Entry |
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Mobile Printer Lapin Series Catalog, Sato Holidings Corporation, Jan. 2005, 8 pages. |
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Number | Date | Country | |
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20170080725 A1 | Mar 2017 | US |