The present invention relates to the field of labeling devices, and, more particularly, to a labeling apparatus having a rotary bellows wheel and related methods.
A packinghouse is a facility where goods, such as fruit and vegetables, are received and processed prior to distribution to market. In the typical packinghouse, the goods are first received and then sorted based upon several factors, for example, size and quality grade. Once sorted, the goods are moved through the packinghouse via conveyor belts to labeler machines, which place labels on the goods.
During the label application phase of processing, the speed at which the labels are applied, the accuracy of the label application, and the space required by the labeler, i.e. the labeler footprint, may be important. Speed may be important because the fruit is to be packed and shipped quickly so that the shelf life in stores will be as long as possible. Accuracy, i.e. the successful application of the proper label to the corresponding fruit, may be important for allowing the packinghouse to process produce with a label applied thereto and because packinghouse profitability is adversely affected when a label that would have permitted a higher selling price is not applied to fruit otherwise capable of commanding such higher price.
Space may be important because of the physical configuration of a given packinghouse. The fruit can be transported in a series of lanes, each lane conveying the fruit on a plurality of cradles connected to a conveyor belt, each cradle supporting and locating an individual fruit. The fruit in each lane is sized by conventional methods and subsequently conveyed past a plurality of labelers arranged in series or banks, each of the labelers in the series of labelers being loaded with a different label, i.e. a label imprinted with indicia to identify the size and variety of the fruit. The physical arrangement of the packinghouse often limits, without major reconstruction of the building, the number of banks of labelers it is possible to install.
U.S. Pat. No. 6,427,746 to Anderson et al., assigned to the present application's assignee, discloses a labeler for labeling fruit and vegetables. The labeler may include a wheel with a plurality of extendable bellows affixed thereto for placing the labels, i.e. a bellows wheel. With this type of labeler, the bellows wheel rotates individual bellows past a magazine or cassette, which dispenses the labels from a carrier strip. The labels are held in position on the end of the bellows by application of a vacuum to the bellows that is pulled through openings in the end of the bellows. The vacuum also serves to maintain the bellows in a retracted position. As the bellows wheel is rotated, thereby moving a bellows with label dispensed thereon to an application position adjacent a fruit, positive pressure is applied and the bellows is extended to contact the fruit and apply the label thereto. Although the bellows wheel type labeler has desirable advantages and features, such a labeler may have certain drawbacks.
More particularly, in labelers of this type, the bellows wheel typically comprises an inner housing, and a rotatable outer housing, the bellows being affixed to the rotatable outer housing. The interface between the inner and rotatable outer housings may include a precisely machined bearing surface that has tighter, more demanding tolerances and is expensive to manufacture. Moreover, the housings are typically annealed for durability, which adds to the cost of manufacture. Another potential drawback to this bellows wheel labeler is a substantial maintenance schedule, since the bearing surface is subject to constant wear.
Moreover, since the tolerances between the inner housing and the rotatable outer housing are tighter, the material of these parts are matched in thermal expansion coefficients to maintain efficient operation when the labeler's temperature increases. Accordingly, the bellows wheel may have to be manufactured in materials having low coefficients of thermal expansion and/or, the labeler may have cooling features to maintain a normal operating temperature.
The typical bellows wheel labeler includes a remote external air supply for creating the vacuum and positive pressure for respectively retracting and extending the individual bellows. The remote air supply may be coupled to a plurality of labelers via tubing. The external air supply may not be desirable in applications for a low number of labelers or where the labelers are in remote locations in the packinghouse, since this may increase packinghouse layout complexity.
Furthermore, the use of the external air supply may increase the lead-time for new labeler installations. Also, the external supply, for example, a blower, may heat the air supplied to the labelers, which may overtime stress the components of the bellows wheel and reduce reliability. Additionally, the bellows wheel labeler may use a complex design to manage and schedule the application of positive pressure and vacuum to the individual bellows.
In view of the foregoing background, it is therefore an object of the present invention to provide a labeling apparatus that has a more efficient and readily manufactured rotary bellows wheel.
This and other objects, features, and advantages in accordance with the present invention are provided by a labeling apparatus for applying labels to articles advanced along an article conveyor. The labeling apparatus may include a frame to be positioned adjacent the article conveyor, and at least one labeler carried by the frame. The labeler may include a housing, a rotary bellows wheel carried by the housing, and a plurality of bellows carried by the rotary bellows wheel. The rotary bellows wheel and adjacent portions of the housing may define a porting arrangement for selectively connecting the rotary bellows wheel to a fluid flow to selectively control internal fluid pressure for the plurality of bellows so that each bellows is movable between a retracted label pick-up position and an extended label-applying position and so that a peak negative internal fluid pressure is applied at the label pick-up position and a peak positive internal fluid pressure is applied at the label-applying position. Advantageously, the peak positive internal fluid pressure applied at the label-applying position may provide for effective label applications to articles.
More specifically, the porting arrangement may exhaust the fluid flow to ambient to generate the peak negative internal fluid pressure. Moreover, the porting arrangement may restrict fluid flow to ambient to generate the peak positive internal fluid pressure.
Additionally, the rotary bellows wheel may comprise a sidewall having a first pattern of openings therein, and the adjacent portions of the housing may have a second pattern of openings therein cooperatively defining the porting arrangement with the first pattern of openings.
The labeler may further comprise a fluid pump providing the fluid flow and being within the housing and connected in fluid communication with the rotary bellows wheel. For example, the fluid pump may comprise an electrical motor and an impeller coupled thereto.
The housing may include interior portions defining at least one pressure delivery chamber extending between the fluid pump and the rotary bellows wheel. More particularly, the at least one pressure delivery chamber may comprise a positive pressure delivery chamber and a negative fluid pressure delivery chamber.
In some embodiments, the labeler may further comprise a label feeder carried by the housing adjacent the rotary bellows wheel. Also, the labeler may comprise a plurality thereof arranged in side-by-side relation.
Another aspect is directed to a method for applying labels to articles advanced along an article conveyor using at least one labeler adjacent the article conveyor and comprising a housing, a rotary bellows wheel carried by the housing and supporting a plurality of bellows. The method may comprise using a porting arrangement defined by the rotary bellows wheel and adjacent portions of the housing to selectively connect the rotary bellows wheel to a fluid flow and to selectively control internal fluid pressure for the bellows so that each bellows is movable between a retracted label pick-up position and an extended label-applying position and so that a peak negative internal fluid pressure is applied at the label pick-up position and a peak positive internal fluid pressure is applied at the label-applying position.
The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout.
Referring initially to
As will be appreciated by those skilled in the art, the article conveyor 21 positions the fruit F for application of the labels 29, and may comprise, for example, a plurality of different sized lanes for aiding in categorization of the fruit F. The fruit F are transported in a series of lanes, each lane conveying the fruit on a plurality of cradles connected to a conveyor belt, each cradle supporting and locating an individual fruit.
Each labeler 23a-23b illustratively includes a label supply 25a-25b comprising a label strip 28 being separable along a longitudinal centerline, and a plurality of labels 29 carried by the label strip. The label strip 28 has a shaped edge, for example, the illustrated sinusoidally shaped edge.
Referring now additionally to
As perhaps best seen in
More specifically, the fluid pump 27 may comprise an electrical motor 39, for example, a brushless DC motor, and an impeller 30 (
The labeler 23a-23b illustratively includes a separation notch member 38 carried by the housing 31 for separating the label strip 28 into separated strip portions as it is advanced thereover. The bellows 26a-26h pick up the labels 29 from the separation notch member 38 and to place the labels on the fruit F advanced along the article conveyor 21.
The labeler 23a-23b illustratively includes a pay-out motor, for example, the illustrated pay-out stepper motor 51, (
Referring now additionally to
The housing 31 illustratively includes a sidewall 47 and a shaft 50 extending outwardly from the sidewall. As perhaps best seen in
The labeler 23a-23b illustratively includes a controller 32 for controlling the fluid pump 27, the bellows wheel stepper motor 36, the pay-out stepper motor 51, and the take-up stepper motors 52a-52b. Advantageously, the controller 32 may permit independent control of the pay-out stepper motor 51 and the take-up stepper motors 52a-52b. Moreover, the controller 32 may control the motors of the labeler 32a based upon the edge detector 53. In some embodiments, the edge detector 53 may comprise an optical edge detector, for example. As will be appreciated by those skilled in the art, the controller 32 may cooperate with the edge detector 53 to automatically adjust the indexing of the motors for: differing types of labels 29 and changes in ambient humidity and temperature. In other embodiments, an operator may set these parameters.
Referring now additionally to
The interface portion 46 illustratively includes a negative pressure (vacuum) port 45 and a positive pressure (exhaust) port 44 respectively fluidly coupled to the negative fluid pressure delivery chamber 35 and the positive fluid pressure delivery chamber 34.
The porting arrangement selectively connects the rotary bellows wheel 24 to a fluid flow to selectively control internal fluid pressure for the plurality of bellows 26a-26h so that each bellows is movable between a retracted label pick-up position (
As perhaps best seen in
Each of the eight bellows-openings 42a-42h are arranged directly radially under corresponding bellows 26a-26h, and as perhaps best seen in
Each of the eight intermediate openings 43a-43h are arranged between adjacent bellows 26a-26h, and as perhaps best seen in
Referring now specifically to
Referring now specifically to
Once the bellows 26a applies the label 29 to the article, the rotary bellows wheel 24 rotates clockwise 22.5 degrees and enters the label pick-up position, similar to the illustrated position in
Advantageously, the porting arrangement permits the rotary bellows wheel 24 to be readily manufactured, for example, using injection molding to provide a monolithic bellows wheel. Indeed, since the porting arrangement defined by the cooperation of the sidewall 41 of the rotary bellows wheel 24 and the interface portion 46 of the housing 31 is supported by the shaft 50 extending from the housing, normal operation of the labeler 23a-23b incurs reduced wear and tear, which is helpfully concentrated on the readily replaced shaft 50. Thereby, the labeler 23a-23b may need less maintenance than the typical labeler.
Moreover, since the rotary bellows wheel 24 may comprise a single integrally molded piece-rather than the dual-rotatable piece arrangement of typical prior bellows wheels, the presently described bellows wheel may be manufactured to less restrictive, less demanding tolerances, thereby reducing cost of manufacturing. Indeed, the rotary bellows wheel 24 may be manufactured independent of the thermal expansion characteristics of the manufacturing material, unlike the typical bellows wheel. Moreover, since the effects of thermal expansion are reduced in the rotary bellows wheel 24, the rotary bellows wheel may be manufactured from materials having low coefficients of friction, thereby reducing the torque used by the bellows wheel drive motor 36 for indexing the rotary bellows wheel, which may extend the duty life of the bellows wheel drive motor.
Moreover, since the fluid pump 27 of the labeler 23a-23b is within the housing 31, the labeler may be installed as a freestanding device. As will be appreciated by those skilled in the art, the freestanding labeler 23a-23b may permit differing types of fruit F to be singled out and routed to remote process lines, thereby enabling more versatile and efficient processing of fruit, for example, fruits and other perishable items.
Another aspect is directed to a method for applying labels 29 to fruit F advanced along an article conveyor 21 using at least one labeler 23a-23b adjacent the article conveyor and comprising a housing 31, a rotary bellows wheel 24 carried by the housing and supporting a plurality of bellows 26a-26h. The method may include operating a fluid pump 27 within the housing 31 and connected in fluid communication with the rotary bellows wheel 24 to provide a fluid flow for the bellows 26a-26h so that each bellows is movable between a retracted position (
Another aspect is directed to a method for applying labels 29 to fruit F advanced along an article conveyor 21 using at least one labeler 23a-23b adjacent the article conveyor and comprising a housing 31, a rotary bellows wheel 24 carried by the housing and supporting a plurality of bellows 26a-26h. The method may comprise using a porting arrangement defined by the rotary bellows wheel 24 and adjacent portions of the housing 31 to selectively connect the rotary bellows wheel to a fluid flow and to selectively control internal fluid pressure for the bellows 26a-26h so that each bellows is movable between a retracted label pick-up position and an extended label-applying position and so that a peak negative internal fluid pressure is applied at the label pick-up position and a peak positive internal fluid pressure is applied at the label-applying position.
Another aspect is directed to a method for applying labels 29 to fruit F advanced along an article conveyor 21 using at least one labeler 23a-23b adjacent the article conveyor and comprising a housing 31 having a sidewall 47, a shaft 50 extending outwardly from the sidewall, a rotary bellows wheel 24 carried by the shaft and supporting a plurality of bellows 26a-26h. The method may comprise using a porting arrangement defined by the rotary bellows wheel 24 and adjacent portions of the housing 31 to selectively connect the rotary bellows wheel to a fluid flow and to selectively control internal fluid pressure for the bellows 26a-26h so that each bellows is movable between a retracted label pick-up position and an extended label-applying position.
Another aspect is directed to a method for applying labels 29 to fruit F advanced along an article conveyor 21 using at least one labeler 23a-23b adjacent the article conveyor. The labeler 23a-23b may comprise a housing 31 carrying a label supply 25a-25b comprising a label strip 28 being separable along a longitudinal centerline, and a plurality of labels 29 carried by the label strip, a rotary bellows wheel 24, a separation notch member 38, and a plurality of bellows 26a-26h carried by the rotary bellows wheel. The method may include using at least one pay-out stepper motor 51 adjacent the label supply 25a-25b to pay out the label strip 28 therefrom, and using the separation notch member 38 for separating the label strip into separated strip portions as it is advanced thereover. The method may include using the bellows 26a-26h to pick up labels 29 from the separation notch member 38 and to place the labels on the fruit F advanced along an article conveyor 21, and using at least one take-up stepper motor 52a-52b downstream from the separation notch member to take up the separated strip portions.
As will be appreciated by those skilled in the art, the rotary bellows wheel 24 illustratively includes eight bellows 26a-26h spaced apart at 45 degree angles. In other embodiments, not shown, the rotary bellows wheel 24 may have other bellows 26a-26h configurations, i.e. differing numbers of bellows and differing spacing.
Other features relating to labelers are disclosed in co-pending applications “Labeling Apparatus With Housing Having Fluid Pump And Related Methods”, Attorney Docket No. 56101; “Labeling Apparatus With Sidewall Shaft And Related Methods”, Attorney Docket No. 56103; and “Labeling Apparatus With Pay-Out And Take-Up Motors And Related Methods”, Attorney Docket No. 56105, all incorporated herein by reference in their entirety.
Many modifications and other embodiments of the invention will come to the mind of one skilled in the art having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is understood that the invention is not to be limited to the specific embodiments disclosed, and that modifications and embodiments are intended to be included within the scope of the appended claims.