This application claims the benefit of priority under 35 U.S.C. Section 119 to Italian Patent Application Serial No. TO2012A 000463, filed on May 28, 2012, which Application is incorporated herein by reference in its entirety.
The present document relates to a labelling machine and a method for applying sleeve labels on respective articles, in particular containers for pourable products.
The application of sleeve labels on containers filled with pourable food products is known in the field of labelling.
The above said sleeve labels are obtained by:
Patent application WO-A-018806, in the name of the same Applicant, discloses, for example, labelling machines, in which each sleeve label is first formed on a respective sleeve drum, and then transferred on a relative container, for example by inserting the latter within the corresponding sleeve label.
The above said labelling machines of the known type substantially comprise:
Each carrying unit is also fed with a relative container to be labelled at an inlet station of the labelling path and provides the relative container on which the sleeve label has been applied at an outlet station of the labelling path.
Proceeding from the inlet station to the outlet station along the labelling path, each carrying unit is also fed with a relative flat label, forms a relative sleeve label and applies this sleeve label to the relative container.
Each carrying unit also comprises a lower support element adapted to support a lower wall of the relative container and an upper retaining device adapted to cooperate with an upper portion of the relative container to retain it in a vertical position during the rotation of the carousel about the first vertical axis.
Each support element comprises, in turn:
In particular, the sleeve drum supports a relative container on its upper surface.
Each sleeve drum is also mobile under the control of a cam, between:
Each sleeve drum also comprises a pneumatic driving device formed by a vacuum source and a plurality of suction holes arranged on its side surface and connectable selectively with the vacuum source.
In the totally lowered position, the sleeve drum is substantially contained within the upright to allow the container to enter or exit on/from the carousel.
In the lifted position, each sleeve drum projects from an upper surface of the relative support element and is adapted to receive a respective flat label on its side surface.
The sleeve drum also rotates about its second axis to allow the flat label to be completely wound about the sleeve drum until it reaches a tubular configuration, in which the opposite vertical edges thereof overlap.
More precisely, during the winding of the label, the driving device is actuated so as to retain the label on the side surface of the sleeve drum in virtue of the action of vacuum.
Each carrying unit finally comprises a welding bar adapted to longitudinally weld the overlapped edges of the relative sleeve label.
Once the welding of the overlapped edges of the sleeve label is completed, the driving device is switched off and the sleeve drum is returned to the lowered position within the upright.
Accordingly, the sleeve label is released from the side surface of the sleeve drum, is retained above the upright by an upper annular edge of the upright, and finally is slidingly engaged by the relative container.
At the outlet of the carousel, the containers are fed in a substantially vertical position by a conveying device through a heating device adapted to shrink the labels about the bottles.
Since the sleeve labels are fed through the heating device always in contact with a resting plane defined by the above mentioned conveying device, the known labelling machines of the above disclosed type have some drawbacks mainly resulting from the fact that such machines do not allow to selectively control the position of the sleeve labels along the relative containers and therefore have a relatively low flexibility.
A similar solution is also known from WO2010/040397 in the name of the same Applicant.
In order to selectively control the position of the sleeve labels along the relative containers, the same Applicant has proposed in patent application PCT/IB2011/055591 a labelling machine comprising:
More precisely, the module comprises:
In greater detail, each further carrying unit comprises: a plate adapted to support the lower wall of the relative container, and a retaining element mobile between a lifted position in which it allow the entry and exit of the container on/from the module and a lowered position in which it cooperates with an upper portion of the relative container.
Each transfer device is mobile in parallel to the respective fourth axis and comprises a surface provided with a plurality of holes connectable to a vacuum source to retain the relative sleeve label and move the latter from the respective first to the respective second position.
The need is felt in the field to selectively control the position of the sleeve labels along the relative containers with a labelling machine as simple as possible.
Furthermore, the sleeve labels still have not been subjected to any thermal retraction when they are transferred from the carousel to the module, in the solution shown in patent application PCT/IB2011/055591.
Therefore, the labels have not yet been stably fixed to the relative containers when they reach the module.
Therefore, the solution shown in patent application PCT/IB2011/055591 does not allow to control the angular position of each sleeve label with respect to its axis, i.e. to ensure a predetermined angular orientation with respect to an axis of the container.
The need is therefore felt in the field to apply the sleeve labels on the respective containers in a desired angular position.
EP-547754 discloses a labelling machine, in which containers to be labelled are inserted within respective sleeve labels.
More precisely, as the containers move, respective sleeve labels are at first retained in a given position and then move together with respective containers.
DE-A-19716079 discloses a labelling machine, in which the sleeve labels move towards respective containers and are inserted onto respective containers at respective given prescribed positions.
More precisely, the labelling machine comprises a plurality of grippers which both move the respective labels relative to corresponding containers and apply those respective labels onto corresponding containers at respective prescribed positions.
Examples of the present subject matter provide a labelling machine, which satisfies at least one of the above cited needs in a simple and cost-effective manner.
The aforementioned is achieved by the present subject matter as it relates to a labelling machine for applying sleeve labels on relative containers, as defined in claim 1.
The present subject matter also relates to a method for applying sleeve labels on relative containers, as defined in claim 14.
Two embodiments are hereinafter disclosed for a better understanding of the present subject matter, by way of non-limitative example and with reference to the accompanying drawings, in which:
With reference to
As shown in
In particular, machine 1 comprises:
In detail, conveyors 6, 8 are of the Archimedean screw type and feed containers 3 along respective linear paths Q1, Q2.
Starwheels 11, 12 are rotatable about respective axes parallel to axis B and are tangent to carousel 7 respectively in stations I, O.
In particular, starwheel 11 is interposed between conveyor 6 and carousel 7; and starwheel 12 is interposed between carousel 7 and conveyor 8.
Labelling module 9 substantially comprises a drum 13 rotatable about an axis thereof parallel to axis B.
In greater detail, carousel 7 comprises (
Path P comprises:
Each container 3 is arranged in a lowered position at stations I, O of path P.
With reference to each container 3 displaced by a relative carrying unit 20, segment R comprises, proceeding from station I towards station O, (
With reference to
In particular, support unit 21 of each carrying unit 20 comprises in turn:
Unit 21 of each carrying unit 20 also comprises a bearing 31 interposed between relative plate 29 and relative sleeve drum 23.
Bearing 31 makes plate 29 and sleeve drum 23 integral along axis C whereas it makes drum 23 angularly mobile about axis C with respect to plate 29.
Each sleeve drum 23 defines a cylindrical side surface 25 having axis C and adapted to cooperate with a respective flat label 10 and corresponding sleeve label 2.
Each sleeve drum 23 is also mobile along axis C and integral with plate 29 under the control of a cam interacting with relative cam follower 26 (
Each sleeve drum 23, when arranged in a totally retracted position, is completely housed within relative upright 22 so that surface 24 of relative plate 29 is at the same level and therefore coplanar with upper surface 27 of relative upright 22.
Each sleeve drum 23, when arranged in the lifted position, projects from surface 27 of relative upright 22 and is adapted to receive, on its surface 25, a relative label 10 from sleeve drum 13 at station T of path P.
More precisely, each label 10 is transferred from drum 13 to sleeve drum 23 at a distance H from surface 27 of relative upright 22 (
Following the interaction of each cam follower 26 with the cam (not shown), each sleeve drum 23:
Flat labels 10 are cut in a known manner from a tape by means of a cutting device (not shown) and fed to drum 13 so as to subsequently be fed to relative sleeve drums 23, at station T of path P.
In detail, cut labels 10 are retained, by means of the action of vacuum, on a side surface of drum 13, along arc β of segment R of path P.
More in particular, surface 25 of each sleeve drum 23 comprises a plurality of through-holes 30 (
Each sleeve drum 23 rotates, in a manner known per se, about relative axis C along arc β of segment R of path P, under the action of a relative actuator 81 which is diagrammatically shown in
Thereby, each label 10 exiting from drum 13 is totally wound about surface 25 of relative sleeve drum 23, so as to form a relative cylinder with opposite respective vertical edges 32 overlapped to one another (Figures from 8 to 10), along arc β of segment R of path P.
It should be noted that each label 10 and corresponding sleeve label 2 are maintained at the same distance H from surface 27 of relative upright 22, along arcs β, γ of segment R of path P.
As shown in
Element 35 of each carrying unit is mobile in parallel to relative axis C and has a free portion 36 configured, in the case shown, like a bell and adapted to cooperate with neck portion 4 of relative container 3 borne by corresponding unit 21.
More in particular, the displacement parallel to relative axis C of each element 35 is controlled so that the distance between its free portion 36 and surface 24 of plate 29:
Thereby, containers 3 are held firmly in the respective vertical positions along segment R of path P, and can be transferred freely from starwheel 11 to station I and from starwheel 12 to station O.
Each carrying unit 20 finally comprises a relative welding device 40 (diagrammatically shown in
Advantageously, carousel 7 comprises a plurality of positioning devices 50 adapted to actively position sleeve labels 2 in respective desired positions with respect to corresponding container 3, along an arc μ of path P, which comprises arc ε.
By the term “actively position” there is intended, in the present description, that the positioning devices 50 are adapted to hold sleeve labels 2 in the respective desired positions against the force of gravity.
In the case shown, positioning devices 50 are adapted to maintains sleeve labels 2 at relative distances H from surface 27 of relative upright 22 (
Thereby, by adjusting transfer distance H of labels 10 from drum 13 to relative sleeve drums 23, the final position for applying sleeve labels 2 on respective containers 3 can be adjusted, as may be seen in
Labelling machine 1 also includes:
Display system 84 is also configured to control actuators 81 so as to determine further rotations of sleeve drums 23 with respect to plates 29 about relative axes C, along arc θ of segment R.
Heater 85 is borne by a fixed portion (not shown) of machine 1 and is thus stationary with respect to axis B.
Positioning devices 50 are adapted to lock sleeve labels 2 along arc μ of path P and to let the above said sleeve labels 2 free along an arc ν of path P.
More in particular, arc μ extends from a station V up to station O of path P whereas arc ν extends from station O to station V of path P.
In particular, station V is interposed between station T and station O, proceeding along the feeding direction of carrying units 20 along path P.
Arc ν comprises, proceeding from station I to station V, arc α, station T and arcs β, γ, θ.
Arc μ comprises, proceeding from station V to station O, arcs ε, ψ.
In the case shown, each positioning device 50 is interposed circumferentially to axis B between two subsequent relative carrying units 20 and is adapted to cooperate with portions of two subsequent respective sleeve labels 2 to lock them in respective desired positions (
In other terms, each positioning device 50 is associated to a pair of subsequent carrying units 20.
Positioning devices 50 are also angularly equally spaced about axis B.
Positioning devices 50 also slide from and towards carrying units 20 along respective axes D orthogonal to axes C between retracted and forward positions.
In particular, positioning devices 50 are arranged in respective forward positions along arc μ of segment R so as to cooperate and lock sleeve labels 2.
On the other hand, positioning devices 50 are arranged in relative retracted positions along arc ν of segment R so as to result radially spaced from drums 23 along respective axes D.
In greater detail, carousel 7 comprises a plurality of supports 51 with respect to which positioning devices 50 are mobile between the retracted and forward positions.
Each support 51 comprises in particular (
Each body 53 (
Each stem 58 further comprises:
Sleeves 57 of each body 53 are also closed, on the opposite side of positioning devices 50, by respective caps 63.
Caps 63 and ends 61 of stems 58 define respective chambers 65, and comprise respective ducts 68 fluidically connected with chambers 64 and fluidically connectable selectively with a source of pressurised air.
Springs 59 are interposed between shoulders 62 or respective stems 58 and the portions of respective sleeves 57 opposite to relative caps 63.
Springs 59 of each support 51 also preload stems 58 towards caps 63 and therefore maintain respective positioning device 50 in the respective retracted position along relative axis D with respect to drums 23.
Positioning devices 50 are displaceable in the respective forward positions along relative axes D with respect to drums 23, feeding compressed air (in a manner not disclosed as it is not relevant for understanding the present description) within ducts 68, along arc μ of segment R.
Thereby, a pressure is generated within respective chambers 64, which causes the displacement of respective stems 58 and thus of positioning devices 50 towards drums 23 and against the action of springs 59.
Each positioning device 50 comprises:
Surfaces 72 of each positioning device 50 are, in the case shown, configured as cylinder arcs and are interposed, along relative axis D, between surfaces 70, 71.
When sleeve drums 23 are in the lifted position, surfaces 72 of each positioning device 50 face and embrace respective portions of surfaces 25 of sleeve drums 23 and respective portions of sleeve labels 2 wound on above said surfaces 25.
Surfaces 72 of each positioning device 50 comprise a plurality of holes 73 selectively connectable to a plurality of vacuum sources 65 diagrammatically indicated in
More precisely, each positioning device 50 comprises (
In the case shown, each positioning device 50 is formed by (
In particular, elements 79 are made of an elastomeric material, in the case shown, silicone (
In particular, machine 1 comprises a distributor 80 which is fixed with respect to axis B (
Distributor 80 comprises in turn:
Carousel 7 comprises an annular plate 88 having axis B, rotatable about axis B and resting on plate 82.
Carousel 88 also includes:
Slots 86 are placed at slots 83 along arc μ of path P and are shifted with respect to slots 83 circumferentially to axis B along arc ν of path P.
Therefore, holes 73 exert a suction action on respective sleeve label 2 along arc μ and exert no suction action along arc ν.
Slots 87 are placed at slots 83 along arc μ of path P and are shifted with respect to slots 83 circumferentially to axis B along the remaining portion of path P, so that holes 30 exert a suction action on labels 10 along arc β of path P.
Finally, labelling machine 1 can apply sleeve labels 2 having different formats and in different positions on relative containers 3.
For this purpose it is sufficient:
The operation of labelling machine 1 is disclosed hereinafter with reference to a single container 3 and to a single carrying unit 20, and from the time in which container 3 is provided in the lowered position by starwheel 11 to carousel 7 at station I.
At station I, wall 5 of container 3 is rested on surface 24 of plate 29 and neck portion 4 of container 3 cooperates with free portions 36 of element 35.
Moreover, at station I, positioning device 50 is arranged in the retracted position along axis D and holes 73 of surfaces 72 are fluidically isolated from vacuum sources 65, along whole arc ν of path P.
More precisely, slots 86 are shifted with respect to slots 83 in a direction circumferential to axis B, along arc ν of path P.
Thereby, channel 76 is fluidically isolated from vacuum sources 65 and holes 73 of positioning device 50 exert no suction action.
Ducts 68 and thus chambers 64 are discharged and springs 59 elastically load stems 58 towards caps 63, maintaining positioning device 50 in the retracted position along axis D.
Container 3 is displaced from the lowered position to the lifted position along arc α of path P.
Along arc α, the interaction between cam and cam follower 26 determines the displacement of sleeve drum 23 along axis C from the completely retracted position to the completely lifted position.
At station T, drum 13 transfers flat labels 10 to surface 25 of sleeve drum 23 at distance H from surface 27 of upright 22.
Such a distance H determines the final application position of sleeve label 2 on container 3.
Sleeve drum 23 rotates about relative axis C along arc β of segment R, so that label 10 exiting from drum 13 winds completely on surface 25 and forms a cylinder with opposite edges 32 overlapped.
Along arc β, the suction action of holes 30 maintains label 10 wound at distance H from surface 27 of upright 22.
At arc γ of segment R, welding device 40 welds edges 32 of label 10 and forms sleeve label 2.
Sleeve label 2 is also maintained at distance H from surface 27, along arc β of path P.
At this point (
The further feeding of carousel 7 carries containers 3 with respective sleeve labels 2 along arc θ of segment R.
At this point, display system 84 detects the angular position of each container 3 with respect to relative sleeve label 2 about axis C and controls, on the basis of the difference between this detected angular position and the desired angular position, a further rotation of sleeve drum 23 about axis C.
This rotation of sleeve drum 23 does not cause the rotation of container 3, as container 3 is retained between plate 29 and free portion 36 of element 35.
In other words, the friction due to the presence of container 3 prevents the rotation of plate 29 with sleeve drum 23.
At station V and up to station O, positioning device 50 is displaced from the retracted position to the forward position along axis D and vacuum sources 65 are fluidically connected with holes 73 of surface 72.
More precisely, when positioning device 50 is arranged in the forward position, surfaces 72 embrace respective portions of two sleeve labels 2 surrounding two subsequent containers 3.
In virtue of the suction action exerted by holes 73, positioning device 50 locks the above said two sleeve labels 2 at distance H from surface 27 of respective uprights 22 along the whole arc μ of path P.
More precisely, along arc μ, slots 86 are overlapped to slots 83.
Thereby, channel 76 is connected to vacuum sources 65 and holes 73 of positioning device 50 exert a suction action on sleeve labels 2 carried by two carrying units 20 associated to positioning device 50.
Ducts 68 are also connected to a compressed air source, so as to increase the pressure in chambers 64.
This pressure displaces, under the action of springs 59, stems 58 along axis D and towards sleeve drums 23, bringing positioning device 50 in the forward position.
Along arc ε of the path, the interaction between cam and cam follower 26 determines the displacement of container 3 from the lifted position to the lowered position.
In particular, while sleeve drum 23 is fed along arc ε, it is displaced along axis C from the lifted position to the totally lowered position.
As may be seen in
This motion determines the final positioning of sleeve drum 2 with respect to container 3 in the desired position along axis C.
Finally, while container 3 is fed along arc ψ, sleeve label 2 is heated by heating device 85. This determines the thermal retraction of sleeve label 2 and the subsequent application—at least preliminary application—to container 3.
Hereinafter, container 3 with applied sleeve label 2 reaches station O of path P and is transferred to starwheel 12 and to conveyor 8.
From an analysis of the features of labelling machine 1 and of the relative method according to the present subject matter, the advantages it allows to obtain are apparent.
In particular, in virtue of the presence of positioning devices 50, machine 1 allows to position sleeve labels 2 in the respective desired positions along axes C with respect to containers 3, simply by locking sleeve labels 2 while containers 3 are displaced from the respective lifted positions to the respective lowered positions.
In particular, machine 1 requires no additional module for positioning sleeve labels 2 in the respective desired positions, thus resulting especially simple to manufacture and maintain with respect to the known solutions cited in the introduction of the present description.
Furthermore, machine 1 allows, in virtue of display system 84 and of the actuator controlled thereby, to correct the angular position of sleeve labels 2 with respect to relative containers 3 and about relative axes C, after sleeve labels 2 have been formed along arc γ and before sleeve labels 2 are locked along arc μ.
Thereby, machine 1 allows to apply sleeve labels 2 in respective desired angular positions on respective containers 3 with reference to respective axes C.
There follows that machine 1 has functionalities which known solutions cited in the introduction of the present description do not have.
Finally, machine 1 uses the same vacuum sources 65 both to create a suction action at holes 30 of sleeve drums 23 and at holes 73 of positioning devices 50.
Finally, it is apparent that modifications and variants not departing from the scope of protection of the claims may be made to machine 1 and to the method disclosed herein.
In particular, sleeve label 2 could be arranged in the desired position by locking containers 3 and moving sleeve labels 2 with respect to containers 3.
Furthermore, sleeve labels 2 could vary the distances thereof from surfaces 27 of respective uprights 22, while they are fed from station T to station V and reach distance H only at station V.
Number | Date | Country | Kind |
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TO2012A0463 | May 2012 | IT | national |
Number | Name | Date | Kind |
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20060037706 | Putzer | Feb 2006 | A1 |
Number | Date | Country |
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19716079 | Apr 1998 | DE |
20019062 | Dec 2001 | DE |
0547754 | Jun 1993 | EP |
WO-2010040397 | Apr 2010 | WO |
WO-2011018806 | Feb 2011 | WO |
WO-2012107812 | Aug 2012 | WO |
Entry |
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“Italian Application Serial No. IT T020120463, Search Report dated Feb. 13, 2013”, 9 pgs. |
Number | Date | Country | |
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20130312896 A1 | Nov 2013 | US |