This invention relates to a labelling machine equipped with one or more removable labelling devices, allowing a change in the machine configuration.
In the sector, this type of labelling machine is usually called modular, in the sense that each labelling device is a module which, according to production requirements, may or may not be associated with the carousel, even in different positions if necessary. Examples of such labelling machines are described in international patent applications PCT/IT2009/000398 and PCT/IT2009/000459 in the name of this Applicant, and in patent applications US 2007/204563, US 2009/301662, US 2005/153427 and US 2004/099379. In general, the angular position of the labelling device and its distance from the carousel are set in advance using special technical solutions for connection/alignment of the various parts. Moreover, each labelling device may rest only on the ground/floor, or partly on the ground and partly on the frame of the labelling machine (US 2009/301662) or on another structure which is fixed relative to the frame (US 2007/204563).
However, consequently, in all of the prior art solutions, vertical alignment between the carousel and the labelling device depends on the floor on which both rest. A perfectly flat, level floor would not create problems. However, industrial floors in general are not perfectly flat or level. Instead, they tend to have slopes and channels to guarantee water drainage.
Therefore, to allow simple leveling of the various parts, all of the prior art interchangeable labelling devices are equipped with height-adjustable supporting means. The supporting means normally consist of a plurality of feet which can be vertically adjusted either manually (for example, by simply screwing) or automatically (for example, using hydraulic, pneumatic or electric actuators). Therefore, each time the labelling device is positioned relative to the carousel, the supporting means have to be adjusted to achieve the correct leveling. Machines with interchangeable labelling device are designed to allow a series of different labelling operations to be carried out using a single machine (for example, if there is a change in the size of the objects to be labelled), by simply fitting, removing or repositioning the various labelling devices.
This may be a significant disadvantage in terms of both productivity and labour costs.
It is easy to see how the need to perform a new leveling operation each time the device is moved on one hand is very time consuming, with a negative impact on productivity, and on the other hand requires action by suitably skilled personnel for a predetermined time, thus increasing costs. This is the case in particular when the same device must often be moved to various positions around the carousel.
Another problem, if the supporting means of the devices are manually operated, is that in many applications access to the supporting means located close to the carousel may be difficult or even impossible. In particular, when there are many devices around a single carousel, the devices may be practically alongside each other.
Since labelling devices are relatively heavy, in some solutions as well as the supporting means described, the devices have a plurality of wheels for transporting them, the wheels being positioned in such a way that they remain raised off the ground while the device is operating. However, in that case, for each movement the supporting means must be retracted upwards so that the wheels rest on the ground, representing a further disadvantage in terms of the time needed for the next new leveling operation especially if the device is subsequently returned to the same position.
In contrast, regarding devices designed to be partly supported either by the frame of the machine or by another structure which is fixed relative to the frame (see US 2009/301662 and US 2007/204563), a further disadvantage is the fact that the modules can never be detached from the machine, since they are unable to support themselves. Therefore, in that case, the various devices can only be positioned in various positions relative to the carousel, limiting the versatility of the labelling machine.
In this situation the technical purpose which forms the basis of this invention is to provide a labelling machine with a removable labelling device which overcomes the above-mentioned disadvantages.
In particular, the technical purpose of this invention is to provide a labelling machine with a removable labelling device which allows simplification of the operations for leveling the device relative to the carousel.
This invention also has for a technical purpose to provide a labelling machine with a removable labelling device which allows the leveling operations to be performed only once if the module must always be positioned in the same position relative to the carousel.
This invention also has for a technical purpose to provide a labelling machine with a removable labelling device which also allows the removal even of labelling devices which are designed to be partly supported either by the frame of the machine or by another structure which is fixed relative to the frame.
The technical purpose specified and the aims indicated are substantially achieved by a labelling machine with a removable labelling device made as described in the appended claims.
Further features and the advantages of this invention are more apparent in the detailed description, with reference to the accompanying drawings which illustrate several preferred, non-limiting embodiments of a labelling machine with a removable labelling device, in which:
With reference to the accompanying drawings, the numeral 1 denotes in its entirety a labelling machine equipped with at least one removable labelling device 2 made in accordance with this invention. Although for simplicity the accompanying drawings only show a machine 1 equipped with a single labelling device 2, this invention may advantageously be applied even to machine equipped with any number of labelling devices 2.
With reference to
In the embodiment illustrated the machine 1 also comprises means 6 for feeding the products to be labelled and for picking up labelled products which are also mounted on the main supporting frame 3 (in particular on the portion 7 of the frame which has the shape of a parallelepiped, visible in
The labelling device 2 can move at least between a non-operating position in which it is distanced from the carousel 4 and uncoupled from it, and at least one operating position in which it is removably associated with the periphery of the carousel 4 for, in practice, allowing the labelling device to label the objects supported by the sustaining means as they pass the labelling device.
However, advantageously, the labelling device 2 can move between the non-operating position and a plurality of operating positions, at each of which it is in a different angular position relative to the main axis of rotation of the carousel 4. In the embodiment illustrated, to guarantee correct radial positioning and centering relative to the carousel 4, the machine 1 illustrated also comprises, for each labelling device 2, coupling and centering means 8 which are fixed to the main supporting frame 3. The coupling and centering means 8 can move freely along the extension of the carousel 4 and allow free positioning of the labelling device 2 at any angular position. The coupling and centering means 8 are described in detail in patent application PCT/IT2009/000398 by this Applicant, which should be consulted and whose content is incorporated for reference herein.
Moreover, in the embodiment illustrated, as described in more detail below, the labelling device 2 is of the type designed to rest partly on the ground and partly on a positioning unit 9 which is fixed relative to the main supporting frame 3 of the machine 1. That does not prevent this invention from also being applicable to devices 2 designed to rest exclusively on the ground.
As shown in
In the embodiments illustrated, the first supporting means 12 comprise both first resting elements 13 and second resting elements 14. The first resting elements 13 are positioned on the side of the device 2 which faces the carousel 4, whilst the second resting elements 14 are positioned on the opposite side.
Depending on requirements, the height adjustment of the various resting elements 13, 14 may be achieved in any way. However, in the embodiments illustrated, the first resting elements 13 can be adjusted manually by screwing their first supporting rod 15 then locking with suitable first nuts 16. This is because, as described in more detail below, in all of the embodiments illustrated, adjustment of the first resting elements 13 may be performed once.
As regards the second resting elements 14, various possible alternative embodiments are shown in the accompanying drawings. In the case in
In this way, the second supporting means 23 allow the labelling device 2 to be put in the non-operating position without having to change the adjustment of the first supporting means 12.
Depending on the embodiments, there are two main types of second supporting means 23: a first type in which the supporting means are completely mounted on the labelling device 2, and a second type in which the second supporting means 23 are partly fixed to the labelling device 2 and partly positioned in the device 2 non-operating position.
Regarding the first type, the second supporting means 23 comprise a plurality of resting feet 24 which can move between a first position defining the first configuration and a second position defining the second configuration. A first example of this is shown in
In contrast, regarding the second type, the second supporting means 23 comprise on one hand at least one supporting structure 25 which can rest on the ground in the non-operating position, and on the other at least one resting portion 26 (advantageously more than one) which is fixed to the lower body 10 of the labelling device 2. Each resting portion 26 may comprise either directly a part of the lower body 10 (
Two examples of the supporting structure 25 are shown respectively in
Advantageously, the supporting structure 25 comprises a plurality of supporting elements 27 extending vertically and connected to each other, on which the resting portions 26 can rest.
In the preferred embodiment, when the labelling device 2 is resting on the supporting structure 25 the latter forms, below the labelling device 2, an empty space 28 which can be accessed from at least one side, and which is designed to allow the insertion of lifting means under the labelling device 2. In this way, as shown in
As already indicated, in the preferred embodiment illustrated in the accompanying drawings, the labelling machine 1 also comprises at least one positioning unit 9 which is fixed relative to the frame 3, on which the first resting elements 13 rest when the labelling device 2 is in the operating position.
In the embodiment illustrated the positioning unit 9 comprises an arched section bar fixed to the ground at the carousel 4. However, in other embodiments, the positioning unit 9 may be an integral part of the main supporting frame 3 or fixed to it.
When the labelling device 2 is in the operating position, and the first resting elements 13 are resting on the positioning unit 9, each second resting element 14 is positioned at a height lower than each first resting element 13.
Depending on the embodiments, the machine 1 may comprise either a single positioning unit 9 extending along the extension of the carousel 4 and which allows the first resting elements 13 to rest at a plurality of different angular positions relative to the main axis of rotation (
This invention also relates to two methods for repeatedly changing the configuration of a labelling machine 1 of the type described above.
The first method relates to machines in which a specific labelling device 2 may or may not be present, but in which the device 2 must be mounted repeatedly at the same angular position relative to the main axis of rotation. That method can be applied to any machine 1 according to this invention and comprises a first operating step in which the labelling device 2 is associated for the first time with the carousel 4 at a predetermined operating position and during which it is leveled relative to the carousel 4 using the first supporting means 12. Therefore, at the end of that first operating step a first operating configuration of the labelling machine 1 is obtained. When, to obtain a second operating configuration of the labelling machine 1, the device 2 must be removed, the method comprises the operating step of moving it to the non-operating position while at the same time maintaining unchanged the adjustment of the first supporting means 12 and preventing them from supporting the device 2 (which instead is supported only by the second supporting means 23).
Finally, when the labelling machine 1 first configuration is required again, the method comprises the operating step of returning the device 2 to the operating position, again maintaining unchanged the adjustment of the first supporting means 12.
In contrast, the second method can be applied when the machine 1 is equipped with one or more positioning units 9 which allow the labelling device 2 to be mounted at a plurality of different angular positions and which, at said separate angular positions, have the same relative positioning and distance relative to the carousel 4.
In this case, to obtain a labelling machine 1 first configuration, the method comprises a first operating step in which the labelling device 2 is associated with the carousel 4 at its first operating position and is leveled relative to the carousel 4 using the first supporting means 12. In contrast, to obtain a labelling machine 1 second configuration corresponding to a different positioning of the labelling device 2 relative to the axis of rotation, the method comprises the operating step of moving the device 2 to a second operating position, maintaining unchanged the adjustment of each first resting element 13 which must rest on the positioning unit 9, and instead changing, if necessary, only the adjustment of each second resting element 14.
Obviously, this method may also be applied in the case in which between one operating position and another the device 2 is temporarily kept in the non-operating position. In that position, the adjustment of the first supporting means 12 is not modified.
This invention brings important advantages.
First, a labelling machine made in accordance with this invention allows simplification of the operations for leveling the device relative to the carousel with each configuration change, since a new leveling operation can be entirely or partly avoided.
Second, if the labelling device must always be placed in the same position relative to the carousel, thanks to this invention it is possible to perform the leveling operations only once. During the period when it is not used, said adjustment does not have to be modified thanks to the use of the second supporting means for sustaining the device.
Moreover, a labelling machine made in accordance with this invention allows the momentary removal even of labelling devices designed, in practice, to be partly supported either by the machine frame or by another structure which is fixed relative to the frame, significantly increasing the versatility of the machine.
Finally, it should be noticed that this invention is relatively easy to produce and that even the cost linked to implementing the invention is not very high. The invention described above may be modified and adapted in several ways without thereby departing from the scope of the inventive concept.
Moreover, all details of the invention may be substituted with other technically equivalent elements and the materials used, as well as the shapes and dimensions of the various components, may vary according to requirements.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IT2011/000054 | 2/28/2011 | WO | 00 | 8/20/2013 |