Patent Application
20150298846
The present invention relates to a labelling machine with a labelling device, which has a feeder unit for purposes of feeding a backing strip, which is provided with detachable labels, and a transfer unit for purposes of transferring the labels from the backing strip onto an object that is to be labelled. The invention furthermore relates to a method for the labelling of objects such as goods or packagings, in which at least one object that is to be labelled is provided, a backing strip, which is provided with detachable labels, is fed in a direction of transport to a transfer unit, and in the transfer unit labels detached from the backing strip are transferred onto the at least one object that is to be labelled, as a result of which a backing strip section is obtained from which labels have been (completely or partially) detached.
Such a labelling machine and a corresponding method of the type cited in the introduction is of known art from DE 10 2007 034 698 A1. Such a device has one or a plurality of conveyor sections for the transport of the objects that are to be labelled, for example an item of goods or packaging. Furthermore a transfer unit is provided in which individual labels are adhered onto the object that is to be labelled. Here in accordance with one configuration of the device the labels can be fed on a backing strip, also called backing paper, from which they are detached in the transfer unit. In accordance with one alternative as described, labels that do not have any backing paper can also be applied with the cited device.
What is problematic in the case of a labelling machine of the first type cited, in which the labels are fed via a backing strip, is the collection of the backing strip section from which the labels have been detached, that is to say of the part of the backing strip which after the labelling operation is transported out of the transfer unit, and the removal of the collected material. This backing strip section must be collected in containers, whereby the containers must be regularly emptied, or replaced, when they are full.
It is therefore the object of the present invention to develop a labelling machine and a corresponding method for the labelling of objects of the type cited in the introduction to the effect that with a comparatively low level of technical effort and with the maximum possible ease of operation a removal of the backing strip section from which the labels have been detached is enabled.
In accordance with the invention this object is achieved with a labelling machine of the type cited in the introduction, in that the labelling machine furthermore has a winding device for purposes of winding on a section of the backing strip from which the labels have been detached (that is to say, completely or partially detached), containing at least one guidance unit with a guidance element, along which the backing strip section can be guided in a direction of transport, and a winding unit, which is mounted downstream of the at least one guidance element, and comprises fixing means, on which a free end section of the backing strip section can be fixed, whereby the fixing means are arranged on a winding core that can rotate about an axis of rotation, and follow a rotational movement of the winding core.
In that a winding device is provided, the said backing strip section from which the labels have been (completely or partially) detached can in the first instance be collected using simple means. This can preferably even take place in an automated manner. By means of the rotatable winding core of the winding unit the backing strip section is wound on to form a roll, in what follows called the backing strip roll, which forms a particularly space-saving option for the accommodation of backing strip material, since by virtue of the winding-on operation unused intermediate spaces between individual sections of the collected backing strip material can be avoided and accordingly a high packing density can be achieved. The accommodation of the backing strip section after the labelling operation by means of a winding unit, i.e. by means of a rotatable winding core, represents moreover a particularly simple method for collecting material in strip form and, in particular, packing it as densely as possible. Another advantage is the fact that fixing means are arranged on the rotatable winding core, for example pins, as will be described in what follows in more detail, whereby a free end section of the backing strip section from which the labels have been detached, that is to say, the front end of the backing strip or backing strip section in the direction of transport, can be fixed onto the winding core at the start of the winding operation, which in turn configures the start of the winding operation in a particularly simple manner.
What is meant by the free end section is, as stated, the part, or end, of the backing strip section, which in the direction of transport points away from the transfer unit, i.e. points towards the winding unit. The free end section is either, as determined by manufacture, the front or outer part of a backing strip fitted with labels, after the labels have been removed, or an end section that is formed by severance of, i.e. by cutting through, the backing strip section, for example, after the backing strip roll in the winding device by virtue of the winding operation has achieved a certain diameter or a certain weight, which makes necessary the removal of the roll from the winding device.
The above-cited guidance element, along which the backing strip section is guided, before it is captured by the winding unit, takes the form, for example, of a deflection element, such as a deflection roller, a deflection edge, or similar, in the simplest case just the end of a supporting surface or rail, or similar. In other words, the surface of the guidance element forms an edge, rounded as necessary, pointing away from the transfer unit, along which the backing strip section is guided, and can be deflected as necessary. Depending upon the arrangement of the winding core relative to the guidance element, however, a deflection of the backing strip section is not always necessary; in point of fact it is also conceivable that the backing strip section is guided straight onwards from the guidance element, that is to say, in what is in particular a horizontal direction, to the rotatable winding core, which in this case is located at the same height as the guidance element. For technical and/or space reasons it can, however, be desirable for the winding core, that is to say, the axis of rotation of the winding core, to lie in a horizontal plane vertically underneath the guidance element, whereby the guidance element then has a deflection function. The terms “vertical” and “horizontal” relate to the gravitational direction, that is to say “vertical” means in the direction of the gravitational force, while “horizontal” means transverse to the latter.
If a unit is said to be “mounted downstream” of another unit, this is always with reference to the direction of transport of the backing strip section. In other words, if it is stated that the winding unit is mounted downstream of the guidance element, this means that the backing strip section, if this is moving, as intended, in the direction of transport, arrives firstly at the guidance element and then at the winding unit.
In accordance with one configuration of the labelling machine according to the invention the winding device furthermore has a fan unit with at least one air outlet, that is to say, an opening that is suitable so as to allow air to flow out. The latter can in particular be designed as a blowing nozzle, which has the advantage that the exiting blowing jet, or airflow, is focussed, and has a correspondingly higher pressure. The air outlet is in particular aligned such that an airflow that exits from the latter deflects the backing strip section, after the latter has passed the guidance element, in the direction of the winding core. The air outlet is thus in particular aligned such that the part of the backing strip section that has already passed the guidance element can be pushed by means of the airflow in the direction of the winding core. In other words the air outlet is directed onto a spatial region that is necessarily traversed by the backing strip section as determined by gravitational force, after the latter has passed the guidance element. In particular the air outlet is aligned in the direction of an imaginary straight line that runs through the axis of rotation of the winding core and lies tangentially on the surface of the guidance element. With the said surface is meant the position on the guidance element that the backing strip section touches during the winding operation.
Such a fan unit has the advantage that the free end section of the backing strip section can be moved by means of the airflow ahead of the winding operation into the sphere of action, or region of rotation, of the fixing means, whereby it is enabled that the end section is automatically captured and clamped by the fixing means. With the cited sphere of action, or region of rotation, of the fixing means is thus meant the region, which with a rotation of the winding core is encompassed by the outer face of the fixing means.
In accordance with a further configuration of the labelling machine according to the invention the winding device furthermore has a parting unit with a parting element, in particular with one or a plurality of knives, i.e. blades, with one or a plurality of saw blades, with one or a plurality of needles (what is meant are pins provided with points), with a laser cutting head, or with one or a plurality of rotatable parting discs, whereby the parting element can be moved into a position in which a severance of the backing strip section can take place.
Such a severance operation is then necessary if the backing strip roll has reached a certain diameter or a certain weight, which makes it necessary for the roll to be removed from the winding core. A new winding operation can then begin. The parting element can therefore be brought into a position, which traverses across the backing strip section either in the form of the outer layer of the backing strip roll, or in the form of a sub-section not yet wound onto the backing strip roll. The parting element therefore severs the backing strip section, as a result of which the backing strip roll is separated from the remaining backing strip section and can be removed from the winding core.
In principle there are various options for designing the parting unit and the parting element. As stated the parting element can take the form of a single parting element (e.g. a single knife, saw blade, a single needle, etc.) or of a two-part parting element (e.g. in the form of a plurality of knives, saw blades, needles, etc.) In particular in the case in which the parting element is meant to sever the outer layer of the backing strip roll, the parting element, for example a saw blade, can be mounted in a sprung manner. This has the advantage that during the severance operation a certain force applied by the parting element onto the surface to be severed is not exceeded; this ensures that only the upper layer of the backing strip roll is severed and layers lying underneath, at least as far as possible, remain undamaged. In this manner the backing strip roll can simply be removed after the severance operation as a coherent entity. However, severance need not necessarily take place on the surface of the roll, but rather can also take place in the region between the roll and the labelling device, and in particular in the region between the roll and the guidance unit, preferably between the roll and the guidance element. In this region the backing strip section to be severed is under tension as a result of the tensile force that the driven winding core generates; this makes a severance operation particularly simple; in particular the backing strip section need only be partially cut into, or torn into, by the parting element, in order to then tear through independently. Also a perforation by the described needle or the described plurality of needles as a parting element is sufficient to effect a tearing of the backing strip section in the desired region. As stated a laser cutting head can also be provided, that is to say a component generating a laser beam, whereby the laser beam then effects the cut or the partial cut by heating of the backing strip section.
The travel executed by the parting element between the position in which the parting element touches the surface to be severed, and the standby position spaced apart from the former, is preferably a maximum of a few millimetres. In particular the travel lies in a range of less than 5 mm, preferably less than 3 mm, and particularly preferably in a range from 0.1 to 2 mm.
In order to enable a severance operation the parting element executes a movement that has a component parallel to the surface to be severed. This transverse movement can be effected by various types of drives, for example by an electrical, mechanical, hydraulic or pneumatic drive, preferably by an electromagnetic drive, in particular with an electrical coil and a therein guided magnet, which is mechanically connected with the parting element. Such a drive is distinguished by particularly low friction. The magnet and/or the parting element are in addition also connected with a spring, which aids the oscillating movement. The single- or multi-part parting element can moreover be eccentrically mounted, and in particular can be embodied as an eccentric knife. Additionally or alternatively the parting element can, as stated, also be of a multi-part design, for example it can have two mutually opposed saw blades or knives, whereby in this case the backing strip section must be guided between the two knives or saw blades for purposes of severing the backing strip section. In the severance operation one blade cuts on the underside, the other on the upper side; this operation preferably takes place in a section in which the backing strip section is not yet wound onto the backing strip roll. Such a so-called parallel knife, or such a so-called parallel saw, in particular if eccentrically mounted, has the advantage that no part of the parting element blocks the transport path. Thus during the severance of the backing strip section it can happen that the new free end of the backing strip section then formed retracts, and could entangle with parts (cutting sections) projecting into the transport path of the parting element. A parting element in the form of a parallel knife (or a parallel saw), which is embodied as an eccentric knife (or an eccentric saw) can, however, be arranged such that both cutting surfaces retract relative to the transport path, so that the free end, or the free end section can pass through the gap between the two parts of the parting element unhindered.
In the case in which a two-part parting element is used, for example, a parallel knife, where it is therefore necessary to guide the backing strip section between the two parts of the parting element, it is preferable if the slot width, i.e. opening, of the parting unit, through which the backing strip section must be guided, is only a few millimetres in size. In this manner a person can be prevented from inadvertently poking his/her fingers into the parting unit and into the active region of the parting element. In particular the slot width lies in a range of 1 to 8 mm, preferably in a range from 3 to 8 mm, and particularly preferably in a range from 3 to 5 mm. Finally, a build of the housing, in particular of the lower part of the housing, of the parting unit that is as flat as possible is advantageous. The flatter the latter is, the shorter is the free end that is to be guided through the air.
In accordance with another configuration of the labelling machine according to the invention the winding device furthermore has a sensor unit with at least one sensor for purposes of determining the position of the outer layer, and/or the diameter, or the radius, of the backing strip roll. Such a sensor can be embodied as a capacitive switch, an ultrasound sensor, a laser, or a mechanical limit switch. In principle, however, the sensor can also be designed for purposes of determining the weight of the backing strip roll, that is to say for example in the form of a load cell; the latter could then be arranged in the rotation shaft or the winding core. The sensor can then generate an appropriate signal and transmit it to a control unit, which signal can trigger the subsequent actions that are thereupon appropriate (in particular the severance and/or removal of the backing strip section from which the labels have been detached), as are described in more detail in what follows. A sensor unit is, however, not essential. Thus it is also conceivable that the control unit is configured such that from the known backing strip thickness (this can be programmed or automatically measured) it can calculate the point in time or the window in time (time period) at which the cited subsequent actions are to be triggered.
Firstly, however, the winding unit must once again be described in more detail. In accordance with one configuration of the labelling machine this has as fixing means at least two, preferably at least three, particularly preferably at least four, pins extending parallel to the axis of rotation of the winding core and parallel to one another, and spaced apart from one another in the radial direction. Here “radial” is viewed with reference to the axis of rotation of the winding core. At the same time all fixing means are also preferably spaced apart from this axis of rotation.
One or a plurality of the fixing means, or pins, preferably all fixing means, or pins, can be moved between an extended position and a retracted position. With the “extended position” is meant a position in which the respective fixing means in question projects sufficiently far above the surface of the winding core that the backing strip section, that is to say the free end section, can be fixed onto the winding core. In the extended position the fixing means in question preferably protrudes at least as far as the backing strip section is wide. In other words in the extended position the length of the fixing means in question corresponds to at least the width of the backing strip section. With the “retracted position” is meant a position in which the respective fixing means protrudes less than in the extended position, or in fact does not protrude at all.
Various configurations and scenarios are conceivable as to how the fixing means, or pins, can be moved between the extended and retracted positions.
In accordance with one advantageous configuration four fixing means are provided, all of which can be lowered, that is to say, can be moved between an extended and a retracted position. The end faces of the fixing means, or pins, preferably project out of the winding core and extend parallel to the axis of rotation of the winding core. The fixing means, or pins, all have the same distance from one another and also have the same distance from the axis of rotation of the winding core. The pins can be lowered, that is to say, can be brought into the retracted position, either individually, or in pairs, or all together. The same is true also for the movement into the extended position.
The above cited fixing means, or pins, can also be of different lengths, or can protrude to a different extent in the extended position, whereby in particular a pair of opposing (with reference to the axis of rotation of the winding core) fixing means, or pins, has the same length.
At the start of the winding operation, in order to fix the free end section of the backing strip section onto the winding core automatically, it is conceivable that of the four fixing means, or pins, in the first instance two are lowered, that is to say, are located in the retracted position, and the other two are in the extended position. In the case in which the pins in the extended position project to different extents from the winding core, in the first instance the later less far protruding pins remain lowered, and the pins protruding further out of the winding core are extended. The lowered pins are thereby located opposingly with reference to the axis of rotation of the winding core, that is to say, the axis of rotation is located between the two lowered fixing means, or pins. The same applies accordingly also for the extended fixing means, or pins. In this state it is possible for the air outlet to direct an airflow onto the backing strip section, and to deflect the latter onto the extended fixing means, or pins.
Here the position of the winding core, for the exemplary application in which the winding core at this instant should not rotate, can be selected such that the extended fixing means, or pins, are arranged on an imaginary straight line, which runs parallel to, or at an acute angle of preferably less than 30°, particularly preferably less than 15°, to a straight line that runs through the axis of rotation of the winding core and which lies tangentially on the surface of the guidance element. If the position of the winding core at this point in time does not correspond to these conditions, the winding core is preferably rotated into a position that corresponds to the conditions, or the extended fixing means, or pins, are lowered, and the lowered fixing means, or pins, are extended. As soon as a suitable position of the winding core and the fixing means has been set, the air outlet can direct an airflow onto the backing strip section, and can deflect the latter onto the two extended fixing means, or pins, as a result of which the backing strip section runs through the active region, i.e. the region of rotation, of the fixing means.
In that the two previously lowered fixing means, or pins, are extended, it is achieved that the free end section of the backing strip section runs between at least two fixing means, i.e. at least one fixing means is extended on each side of the backing strip section. By the rotation of the winding core the backing strip section clamps itself at the latest after half a rotation of the winding core such that a fixing of the free end section is achieved. In principle it would also be possible, instead of four fixing means, to use only three, or even two fixing means, as a result of which a comparable clamping effect would be achieved. In principle it would also be conceivable to use just a single fixing means, but one that for this purpose is slotted, whereby in this case, however, the free end of the backing strip section would have to be introduced by hand into the fixing means slot.
Alternatively it is also conceivable that at the start of the winding operation, in order to fix the free end section onto the winding core, in the first instance all fixing means, or pins (with the use of four fixing means, therefore, all four fixing means) are in the first instance lowered and with the aid of an airflow from an air outlet the backing strip section is brought into the active region, i.e. the region of rotation, of the fixing means. In order to simplify the positioning of the backing strip section, a bearing element can be provided on the opposite side of the guidance element with respect to the winding core, the surface of which bearing element preferably lies on an imaginary straight line that runs through the active region (region of rotation) of the fixing means, and in particular through the axis of rotation of the winding core, and which lies tangentially on the surface of the guidance element. Here the distance between guidance element and winding core is less than the distance between guidance element and bearing element. In other words the axis of rotation of the winding core, or the winding core, lies between guidance element and bearing element. The airflow from the air outlet thereby deflects the backing strip section against the bearing element, so that the backing strip section lies on both the bearing element and also on the guidance element, and accordingly runs through the active region (region of rotation) of the fixing means arranged between the bearing element and the guidance element. If the fixing means, or pins, are then moved into the extended position, the backing strip section always extends between at least two of the fixing means. As a result of the rotation of the winding core the backing strip section is automatically clamped appropriately in this case also.
Additionally or alternatively to the bearing element provision can also be made for the air outlet to be designed, i.e. aligned, such that the airflow exiting from the latter runs parallel to an imaginary straight line that runs through the axis of rotation of the winding core and lies tangentially on the surface of the guidance element.
Additionally or alternatively, for purposes of positioning the backing strip section within the active region (region of rotation) of the fixing means, a plurality of air outlets of the type cited can also be provided such that the backing strip section is guided between two flows of air, or blowing jets.
Likewise additionally or alternatively, for purposes of positioning the backing strip section within the active region (region of rotation) of the fixing means provision can be made for the said active region (region of rotation) to be arranged vertically underneath the outer edge (deflection edge) of the guidance element, so that deflection takes place purely as a result of the gravitational force on the backing strip section in the direction of the active region (region of rotation) of the fixing means, i.e. in the direction of the axis of rotation of the winding core. This can then be additionally aided by one or a plurality of directed airflows.
The use of a fan unit with one or a plurality of air outlets can also be used for the purpose of deflecting the free end section of the backing strip section into the slot, i.e. into the opening of the parting unit. Accordingly, in accordance with one configuration of the labelling machine according to the invention the winding device has a fan unit with at least one air outlet, which is aligned such that an airflow exiting from the latter deflects the backing strip section, in particular the free end section of the latter, into an inlet—by which is meant the said slot, i.e. said opening—of the parting unit. For this purpose at least two air outlets of the type cited are preferably provided, which are aligned at an angle to one another and which guide the backing strip section along between two airflows.
Finally, in accordance with another configuration of the labelling machine according to the invention a control unit is provided, as already stated. In particular the winding device has a control unit which is configured such that:
In other words, in the case in which it is established by the sensor or by the calculation on the basis of the known backing strip thickness that the backing strip roll must be replaced at a particular point in time or in a particular time window, the control unit is suitable, at this point in time, or in this time window, for the purpose of slowing down or stopping the rotation of the winding core, for the purpose of effecting a parting of the backing strip section, for the purpose of lowering the fixing means, or pins, as a result of which the roll is released from the winding core, and/or for the purpose of switching on the fan unit, in order thereby to position the backing strip section before a new winding operation can begin.
It should be noted that it is not essential for the rotation of the winding core to be stopped in order to enable the roll to be released from the winding core, or to enable a severance of the backing strip section. Rather it is possible for the winding core to continue to rotate with the same or a reduced speed. In this case accordingly no restart of the rotation of the winding core is necessary in order to initiate the new winding operation. The control unit can in particular be configured such that it matches the rotational speed of the winding core to the necessary speed of transport of the backing strip section and/or to the outer diameter of the backing strip roll that is being wound, thus in the course of the winding operation the outer diameter and consequently the periphery of the backing strip roll that is being wound increases, as a result of which it is advantageous if the rotational speed of the winding core is reduced (in particular such that it is consistent with the increasing outer diameter). Accordingly, the outer diameter and consequently the periphery of the roll at the start of a new winding operation is a minimum, so that the rotational speed is then advantageously increased.
Before the start of the winding operation the control unit can also move the fixing means from the retracted position into the extended position, and thereby effect a fixing of the backing strip section at the start of the winding operation; it can initiate the winding operation by initiating or accelerating the rotation of the winding core, and it can switch off once again the fan unit, which was switched on for purposes of positioning the backing strip section within the active region (region of rotation) of the fixing means.
It is also conceivable that the control unit is configured such that it effects the severance of the backing strip section and/or the release of the backing strip roll up to a point in time at which more backing strips are introduced into the labelling device. In this case the control unit must therefore also check the extent to which backing paper is still present in the device, and then initiate the operation of severance and/or release accordingly.
The above-indicated task is also solved by means of a method for purposes of the labelling objects such as goods or packagings, in particular with the use of the above-described labelling machine, with which the following steps are executed:
Also by means of the method according to the invention it is achieved that with comparatively low technical effort and a high level of ease of operation the removal of the backing strip, i.e. the backing paper, is enabled and in fact also under very economical conditions, by virtue of the high (packing) density of the wound backing strip roll that is achieved.
In accordance with one configuration of the method according to the invention the free end section of the backing strip section from which labels have been completely or partially detached is automatically fixed, in particular is clamped, in the winding device. This takes place in particular in the above-described manner using the movable fixing means, or pins.
In accordance with another configuration of the method according to the invention, as has similarly been described, the position of the outer layer and/or the diameter, or the radius, or the weight of the backing strip roll is determined during the winding operation and with the achievement of a prescribed reference value or range of reference values a signal is generated by a sensor, whereupon, preferably automatically, the severance of the backing strip section is executed. As stated, the optimal point in time or the optimal time window for the severance operation can, however, also be calculated by the control unit based on a programmed, or automatically measured, value for the backing strip thickness. As explained, it is not necessary for the rotation of the backing strip roll, i.e. of the winding core, to be stopped for the severance operation. The reference value, or range of reference values, is in particular selected such that a maximum number of windings (layers) of the backing strip roll can be achieved, without the outer layer of the latter bumping against a part of the labelling machine, and in particular on a part of the winding device. The range of reference values for the radius can, for example, lie between 60 and 200 mm, preferably between 90 and 180 mm, and particularly preferably between 150 and 160 mm. If the sensor determines such a radius a signal can be generated which either displays to an operator that the backing strip roll has achieved its desired size, or automatically terminates the winding operation, for example by the severance of the backing strip section.
In accordance with a further configuration of the method according to the invention provision can also be made that in the step of releasing (discarding) the separated backing strip roll the latter is automatically released from the winding unit, and in particular a subsequent winding operation is automatically initiated, as has already been explained. In principle, however, it is also conceivable that an operator removes the backing strip roll manually. The same is true also for the severance of the backing strip section, which preferably takes place automatically, but in principle can also be executed manually.
Finally, in accordance with another configuration of the method according to the invention, provision is made that:
Also at this point it should once again be noted that the rotation of the backing strip roll does not necessarily have to be stopped, and accordingly, after the removal of the backing strip roll, the rotation of the winding core does not necessarily have to be initiated, since the removal, or discard, of the backing strip roll and also the severance of the backing strip section can take place while the winding core is rotating.
There are now a multiplicity of options for configuring and developing further the labelling machine according to the invention and the method according to the invention. In this regard reference is made on the one hand to the claims following claim 1, and on the other hand to the description of examples of embodiment in conjunction with the drawing. In the drawing:
a) shows a schematic representation of a first example of embodiment of a winding device of a labelling machine according to the invention,
b) shows a schematic representation of a second example of embodiment of a winding device of a labelling machine according to the invention,
c) shows a schematic representation of a third example of embodiment of a winding device of a labelling machine according to the invention,
d) shows a schematic representation of a fourth example of embodiment of a winding device of a labelling machine according to the invention,
e) shows a schematic representation of a fifth example of embodiment of a winding device of a labelling machine according to the invention,
f) shows a schematic representation of a sixth example of embodiment of a winding device of a labelling machine according to the invention,
a) shows a schematic representation of a first example of embodiment of a parting unit for a winding device in accordance with
b) shows a schematic representation of a second example of embodiment of a parting unit for a winding device in accordance with
c) shows a schematic representation of a third example of embodiment of a parting unit for a winding device in accordance with
a) shows a schematic representation of a first example of embodiment of a winding core for a winding device in accordance with
b) shows a schematic representation of a second example of embodiment of a winding core for a winding device in accordance with
As stated, the labels 4 are detachably fitted to a backing strip 3, which here is provided as a continuous roll 3.3. The backing strip 3 is unrolled from the said continuous roll 3.3, guided through the transfer unit 2.2 and then, after some or all of the labels 4 have been detached from the backing strip 3, is fed to a winding device 6.
a) to f) show examples of embodiment of a winding device 6.
In principle the section 3.1 of the backing strip 3 from which labels 4 have been removed is wound on in the winding device 6, as a result of which a backing strip roll 3.2 is formed. In order to be able to fix a free end section 3.11 of the backing strip section 3.1 automatically in a winding unit 6.2 of the winding device 6 a fan unit 6.3 is provided as an aid, which can direct a directed airflow S onto the backing strip section 3.1 for purposes of exact positioning of the end section 3.11. A sensor unit 6.5 detects when the backing strip roll 3.2 has achieved a predetermined size, whereupon the backing strip section 3.1 can be severed by means of a parting unit 6.4. The backing strip roll 3.2 can then be released and removed from the winding device 6, whereupon a new winding operation can begin. The backing strip roll 3.2 removed from the winding device 6 can then be disposed of.
The examples of embodiment in
In accordance with the schematically represented examples of embodiment in
In addition the individual examples of embodiment of the winding device 6 also have a parting unit 6.4 with a parting element 6.41, for example a knife, a saw blade, or a rotatable parting disc, whereby the parting element 6.41 can be moved into a position in which a severance of the backing strip section 3.1 can take place. In the examples of embodiment represented the parting element can also be designed as a laser cutting head, whereby the cut is then effected by heating of the backing strip section 3.1 by means of the laser beam.
Finally, in all the examples represented, the winding device 6 has a sensor unit 6.5, which is provided with at least one sensor 6.51, which is suitable for purposes of determining the position of the outer layer 3.12, and/or the diameter, or the radius, of a backing strip roll 3.2, which has been generated by means of the winding unit 6.2 from the backing strip section 3.1. It is also conceivable to provide a sensor that determines the weight of the backing strip roll 2.3, the latter could then be arranged in the rotation shaft or the winding core 6.22.
In accordance with
The two extended pins 6.21 serve as a bearing for the end section 3.11 of the backing strip section 3.1 that is to be fixed on the winding core 6.22. Thus the end section 3.11, after this has passed the guidance element 6.11, is deflected by an airflow S from the air outlet 6.31 in the direction of the winding core 6.22 and the two extended pins 6.21, until the end section 3.11 bears upon the two extended pins (this starting position of the end section 3.11 before the start of the fixing and winding operations is represented by a dashed line in
The two pins that have been lowered up to this point are then also traversed into the extended position, as a result of which the end section 3.11 is clamped between the pins 6.21. The fan unit 6.3 is thereupon switched off. As soon as the sensor 6.51 determines a particular thickness of the backing strip roll 3 an appropriate signal is transmitted to a control unit 6.6. The parting unit 6.4 thereupon severs the upper layer 3.12 of the backing strip section 3.1 that has been wound on to form a roll 3.2. For the severance operation the rotation of the winding core 6.22 can be stopped or slowed down. However, the winding core 6.22 can also continue to rotate with the same speed during the severance operation.
The severance operation takes place, for example, by means of a parting unit, as is represented in
In the example of embodiment in accordance with
The example of embodiment of a winding device 6 in
A further difference between
Both in the case of
d) shows an example of embodiment of a winding device 6, which essentially corresponds with that in
In the example of embodiment in
In
In order to aid the guidance of the end section further, an additional fan unit 6.3′ is provided in the example of embodiment in
In addition in the example of embodiment in
f) shows yet another example of embodiment, which essentially corresponds with that shown in
a) and b) in each case show in perspective a winding core 6.22 in the state in which all pins 6.21 are projecting fully. Here
Finally in all examples of embodiment a winding device 6 and a control unit 6.6 are provided, which can execute one or a plurality of the following functions:
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2012 020 419.1 | Oct 2012 | DE | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2013/064038 | 7/3/2013 | WO | 00 |
